CN106392472A - Production process of tubes and manufacturing equipment thereof - Google Patents

Production process of tubes and manufacturing equipment thereof Download PDF

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Publication number
CN106392472A
CN106392472A CN201610805676.7A CN201610805676A CN106392472A CN 106392472 A CN106392472 A CN 106392472A CN 201610805676 A CN201610805676 A CN 201610805676A CN 106392472 A CN106392472 A CN 106392472A
Authority
CN
China
Prior art keywords
pipe
tubes
coiled
coating
equipment
Prior art date
Application number
CN201610805676.7A
Other languages
Chinese (zh)
Inventor
张树霞
Original Assignee
马鞍山纽盟知识产权管理服务有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 马鞍山纽盟知识产权管理服务有限公司 filed Critical 马鞍山纽盟知识产权管理服务有限公司
Priority to CN201610805676.7A priority Critical patent/CN106392472A/en
Publication of CN106392472A publication Critical patent/CN106392472A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/10Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the liquid or other fluent material being supplied from inside the roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
    • B65H54/24Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having a plurality of winding units moving along an endless path past one or more fixed servicing units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/33Hollow or hose-like material

Abstract

The invention relates to a production process of tubes and manufacturing equipment thereof. The production process includes the steps that a, racking is performed, and materials sequentially pass through a hoisting device, a coil cradle and a rack to enter a conveying device; b, coating is conducted, the materials are coated, a sensing device is used for sensing the state of a coating, and the materials with the good coating can enter a drying device; c, coiling is carried out, and the materials are conveyed to a winding device and a deviation rectifying device so that the materials can be coiled; d, welding is performed, and the coiled materials are welded; e, cooling is conducted, and the tubes are conveyed into a cooling device for cooling; f, burrs are removed, and deburring is conducted on the inner circles and the outer circles of the tubes; g, recooling is carried out, and the tubes are cooled again; h, samples are prepared, and the surfaces of the tubes are engraved; I, the tubes are cut off according to different requirements; j, edge polishing is carried out on the cut positions of the tubes; and k, chamfering is performed, and the tubes are chamfered and inspected. According to the production process for the tubes and the manufacturing equipment thereof, the high-quality tubes can be produced, the process is simple, and the working efficiency of equipment is high.

Description

A kind of production technology of pipe and its manufacturing equipment
Technical field
The present invention relates to a kind of production technology of pipe and its manufacturing equipment.
Background technology
In the society of modernization, pipe is one of commonly used instrument, and it applies to the every aspect of life, and pipe produces The performance of product and quality it is critical that, need pipe to have more performances in a lot of industrial constructions, increasingly entering Need there is more excellent technique and manufacturing equipment in producing pipe in the society of step.
Content of the invention
The invention aims to overcoming the shortcomings of above, provide one kind can produce high-quality pipe
Son, process is simple, a kind of production technology of pipe of equipment high working efficiency and its manufacturing equipment.
The purpose of the present invention is achieved through the following technical solutions:A kind of production technology of pipe and its manufacturing equipment, bag Include boom hoisting, coil cradle, frame, transmitting device, the first roller, adjusting means, application device, support, brush roll, lid, hole, Induction installation, drying unit, coiled material device, wrap-up, deviation correcting device, circle wheel, the first groove, displacement sensor, milling train board Mill, first axle, bearing, the second groove, sample preparation device, cabinet, the second axle, the second roller, placing trough, module, induction apparatuss,
A kind of production technology of pipe and its manufacturing equipment comprise the following steps:A, added, material is lifted by crane by boom hoisting Move on coil cradle, material is sent in frame coil cradle, frame connects biography conveyer device;B, coating, transmitting device will Transmission of materials is to application device, the sense after application device is to material upper and lower surface layer painting anti-explosion fire coating, on application device Answer device that the situation of coating is sensed, the good material of coating enters drying unit and coating is dried;C, coiled material, dry Material is sent to wrap-up and is wound and entered deviation correcting device by equipment for drying assists to the winding of material;D, weldering Connect, the good material of coiled material is welded, weld is at the gap of coiled material;E, cooling, by pipe
It is transferred in chiller and is cooled down, the circulation normal-temperature water using setting is lowered the temperature to pipe;F, unhairing defect, to cold But the inner ring of pipe that after, temperature reduces and outer ring carry out unhairing defect;G, cool down again, the pipe having removed hair defect is cooled down fall again Temperature;H, sample preparation, the pipe having cooled down are carried out sample preparation, tube surface are marked;I, section pipe cutting, will make the pipe of sample According to different needed lengths, cut;J, edging, carry out edging at the pipe cutting of well cutting;K, chamfering, by edging Complete pipe carries out chamfering, and its pipe is tested.
Further improvement of the present invention is:Described boom hoisting connects coil cradle, and coil cradle is connected with frame, and frame is even It is connected to transmitting device, transmitting device is provided with multiple first rollers and adjusting means, transmitting device is connected with application device, apply Material device is provided with support, is provided with multigroup brush roll, brush roll side is provided with lid, brush roll has multiple holes between support, every group Brush roll is correspondingly set up and down between support, and support is provided with induction installation and drying unit, and drying unit is connected with volume Material device, coiled material device is made up of wrap-up, deviation correcting device, and wrap-up is provided with two circle wheels, and circle wheel is provided with first Groove, described circle wheel is provided with displacement sensor, and deviation correcting device is provided with two mill housings, distinguishes up and down between mill housing It is provided with first axle, first axle is cased with bearing, in the middle of bearing, be provided with the second groove, wrap-up, deviation correcting device are multigroup, sample preparation Device is provided with cabinet, and cabinet is provided with multiple second axles, and second
Axle is provided with the second roller, and side second roller is connected with placing trough, is provided with module in placing trough, and module one end is provided with sense Answer device.
Further improvement of the present invention is:Described two circles are taken turns as being symmetrical arranged.
Further improvement of the present invention is:Described module is removable, dismountable.
The present invention compared with prior art has advantages below:
1st, use the production technology of pipe of the present invention and its manufacturing equipment, can produce high-quality pipe, process is simple, set Standby high working efficiency.
2nd, the present invention first passes through boom hoisting in added the step for and material is carried out being lifted in coil cradle, coil cradle By in transmission of materials to frame, material is made transmission convenient from eminence toward lower transmission by frame, and whole process is divided the work for operating Clearly;
3rd, the adjusting means that transmitting device is provided with can adjust the big of transporting rail according to the size of material in reality Little;
4th, the multiple brush rolls being provided with application device carry out coating to the upper and lower surface of material respectively, and are provided with induction installation to painting Material situation is sensed, and coating next group brush roll all right no longer will carry out coating, the underproof material of coating situation to material Expect that next group brush roll then will carry out coating to material, the transmission of materials that coating completes is dried to drying unit, brush roll one Side is provided with lid, can add coating by opening lid;
5th, coiled material device comprises multigroup wrap-up, deviation correcting device, to assist the coiled material of material, so that coiled material device is more added Kind;
6th, the removable module being provided with placing trough in sample preparation device, is the induction apparatuss sensing in module when making the second roller motion When to pipe, module will stretching motion, module is demountable simultaneously, can according to reality change needed for Different types of module, carries out stamp labelling or model to pipe.
Brief description:
Fig. 1 is the process flow diagram of the present invention;
Fig. 2 is the device for hoisting of the present invention, coil cradle, the structural representation of frame;
Fig. 3 is the top view of the transmitting device of the present invention;
Fig. 4 is the structural representation of first roller of the present invention;
Fig. 5 is the application device structural representation of the present invention;
Fig. 6 is the coiled material apparatus structure schematic diagram of the present invention;
Fig. 7 is the front view of sample preparation device of the present invention;
Fig. 8 is the top view of sample preparation device of the present invention;
In figure label:1- boom hoisting, 2- coil cradle, 3- frame, 4- transmitting device, 401- first roller, 402- adjusting means, 5- application device, 501- support, 502- brush roll, 503- lid, 504- hole, 505- induction installation, 506- drying unit, 6- coiled material Device, 7- wrap-up, 701- justify wheel, 702- first groove, 703- displacement sensor, 8- deviation correcting device, 801- mill housing, 802- first axle, 803- bearing, 804- second groove, 9- sample preparation device, 901- cabinet, 902- second axle, 903- second roller, 904- placing trough, 905- module, 906- induction apparatuss
Specific embodiment:
In order to deepen the understanding of the present invention, below we will combine accompanying drawing the invention will be further described, this embodiment is only used In explaining the present invention, do not constitute limiting the scope of the present invention.
As Fig. 1-8 shows a kind of embodiment party of a kind of production technology of pipe of the present invention and its manufacturing equipment
Formula, a kind of production technology of pipe and its manufacturing equipment, including boom hoisting 1, coil cradle 2, frame 3, transmitting device 4, First roller 401, adjusting means 402, application device 5, support 501, brush roll 502, lid 503, hole 504, induction installation 505, Drying unit 506, coiled material device 6, wrap-up 7, circle wheel 701, the first groove 702, displacement sensor 703, deviation correcting device 8, Mill housing 801, first axle 802, bearing 803, the second groove 804, sample preparation device 9, cabinet 901, the second axle 902, second roll Wheel 903, placing trough 904, module 905, induction apparatuss 906, a kind of described production technology of pipe and its manufacturing equipment include following Step:A, added, material is moved on coil cradle by boom hoisting lifting, material is sent in frame coil cradle, machine Frame connects biography conveyer device;B, coating, by transmission of materials to application device, application device is to material upper and lower surface layer for transmitting device After applying anti-explosion fire coating, the induction installation on application device senses to the situation of coating, and the good material of coating enters Enter drying unit coating is dried;C, coiled material, material is sent to wrap-up and is wound and enter by drying unit Deviation correcting device is assisted to the winding of material;D, welding, by the good material of coiled material
Material is welded, and weld is at the gap of coiled material;E, cooling, pipe are transferred in chiller and are cooled down, profit With the circulation normal-temperature water of setting, pipe is lowered the temperature;F, unhairing defect, the inner ring to the pipe that temperature after cooling reduces and outer ring Carry out unhairing defect;G, cool down again, the pipe having removed hair defect is cooled again;H, sample preparation, the pipe system that will have cooled down Sample, marks to tube surface;I, section pipe cutting, will make the pipe of sample according to different needed lengths, have been cut;j、 Edging, carries out edging at the pipe cutting of well cutting;K, chamfering, pipe complete for edging is carried out chamfering, and its pipe is entered Performing check.
A kind of production technology of pipe and its manufacturing equipment, described boom hoisting 1 connects coil cradle 2, described coil cradle 2 with Frame 3 connects, and described frame 3 is connected with transmitting device 4, and described transmitting device 4 is provided with multiple first rollers 401 and adjusts Device 402, described transmitting device 4 is connected with application device 5, and described application device 5 is provided with support 501, described support 501 it Between be provided with multigroup brush roll 502, described brush roll 502 side is provided with lid 503, and described brush roll 502 has multiple holes 504, described Every group of brush roll 502 is correspondingly set up and down between support 501, and described support 501 is provided with induction installation 505 and dries dress Put 506, described drying unit 506 is connected with coiled material device 6, described coiled material device 6 is made up of wrap-up 7, deviation correcting device 8, Described wrap-up 7 is provided with two round wheels 701, and described two circle wheels 701 are to be symmetrical arranged, and described circle wheel 701 is provided with the One groove 702, described circle wheel 701 is provided with displacement sensor 703, and described deviation correcting device 8 is provided with two mill housings 801, It is respectively equipped with first axle 802 between described mill housing 801 up and down, described first axle 802 is cased with bearing 803, described bearing It is provided with the second groove 804, described wrap-up 7, deviation correcting device 8 are multigroup, and described sample preparation device 9 is provided with cabinet in the middle of 803 901, described cabinet 901 is provided with multiple second axles 902, and described second axle 902 is provided with the second roller 903, described side Second wheel 903 is connected with placing trough 904,
It is provided with module 905, described module 905 one end is provided with induction apparatuss 906, described module 905 is removable in described placing trough 904 Dynamic, dismountable.
Operation principle:First with boom hoisting 1, material is lifted to 2 on coil cradle, coil cradle 2 connection frame 3, machine, 3 will Material, from the incoming transmitting device of eminence 4, is transported to material by more than 4 the first rollers 401 of transmitting device, using be provided with Adjusting means 402 can be adjusted to the size of the transporting rail of transmitting device 4, and transmitting device 4 is by transmission of materials to coating Device 5, the brush roll 502 that application device 5 is provided with carries out coating to the upper and lower surface of material, and support 501 is provided with induction installation 505 The situation of coating is sensed, coating material in good condition, next group brush roll 502 will not continue to coating, and material enters Drying unit, 506, brush roll 502 two ends are provided with lid 503, can be added applying material, material is sent to by drying unit 506 Wrap-up 7 is wound, and deviation correcting device 8 is carrying out perfect to the pipe of the first one-step forming that wrap-up 7 winds, and coiled material is become Welded at the gap of the pipe of type, after welding, pipe is sent in chiller, normal with circulate in chiller Warm water is lowered the temperature to pipe, when temperature drop is to normal temperature state, carries out comprehensive unhairing defect to pipe, will remove hair defect Pipe cools again, and the pipe that cooling is completed carries out sample preparation, using module in placing trough, pipe surface is marked, The pipe having made sample is cut according to different needed lengths, edging is carried out to the pipe cut place of well cutting, by edging Complete pipe carries out chamfering.
The foregoing is only explanation embodiments of the present invention, be not limited to the present invention, for the technology of this area For personnel, all any modification, equivalent substitution and improvement within the spirit and principles in the present invention, made etc., should be included in Within protection scope of the present invention.

Claims (4)

1. a kind of production technology of pipe and its manufacturing equipment it is characterised in that:A kind of production technology of described pipe and its system Manufacturing apparatus comprise the following steps:A, added, material is moved on coil cradle by boom hoisting lifting, material is passed by coil cradle Deliver in frame, frame connects biography conveyer device;B, coating, transmitting device is by transmission of materials to application device, application device pair After material upper and lower surface layer applies anti-explosion fire coating, the induction installation on application device senses to the situation of coating, applies Expect that good material enters drying unit and coating is dried;C, coiled material, material is sent to wrap-up and enters by drying unit Row winding and entrance deviation correcting device are assisted to the winding of material;D, welding, the good material of coiled material is welded, welding Locate at for the gap of coiled material;E, cooling, pipe is transferred to cooling
Cooled down in device, the circulation normal-temperature water using setting is lowered the temperature to pipe;F, unhairing defect, to temperature fall after cooling The inner ring of low pipe and outer ring carry out unhairing defect;G, cool down again, the pipe having removed hair defect is cooled again;H, sample preparation, The pipe having cooled down is carried out sample preparation, tube surface is marked;I, section pipe cutting, will make the pipe of sample according to different Needed length, is cut;J, edging, carry out edging at the pipe cutting of well cutting;K, chamfering, pipe complete for edging is entered Row chamfering, and its pipe is tested.
2. according to claim 1 a kind of production technology of pipe and its manufacturing equipment it is characterised in that:Described lifting Put(1)Connect coil cradle(2), described coil cradle(2)With frame(3)Connect, described frame(3)It is connected with transmitting device(4), institute State transmitting device(4)It is provided with multiple first rollers(401)And adjusting means(402), described transmitting device(4)It is connected with painting Material device(5), described application device(5)It is provided with support(501), described support(501)Between be provided with multigroup brush roll(502), Described brush roll(502)Side is provided with lid(503), described brush roll(502)On have multiple holes(504), described every group of brush roll (502)In support(501)Between be correspondingly set up and down, described support(501)It is provided with induction installation(505)And dry dress Put(506), described drying unit(506)It is connected with coiled material device(6), described coiled material device(6)By wrap-up(7), correction Device(8)Composition, described wrap-up(7)It is provided with two circle wheels(701), described circle wheel(701)It is provided with the first groove (702), described circle wheel(701)It is provided with displacement sensor(703), described deviation correcting device(8)It is provided with two mill housings (801), described mill housing(801)Between be respectively equipped with first axle up and down(802), described first axle(802)On be cased with bearing (803), described bearing(803)Centre is provided with the second groove(804), described wrap-up(7), deviation correcting device(8)For multigroup, institute State sample preparation device(9)It is provided with cabinet(901), described cabinet(901)It is provided with multiple second axles(902), described second axle (902)It is provided with the second roller(903), described side second roller(903)It is connected with placing trough(904), described placing trough (904)In be provided with module(905), institute
State module(905)One end is provided with induction apparatuss(906).
3. according to claim 1 a kind of production technology of pipe and its manufacturing equipment it is characterised in that:Described two circle wheels (701)For being symmetrical arranged.
4. according to claim 1 a kind of production technology of pipe and its manufacturing equipment it is characterised in that:Described module (905)For removable, dismountable.
CN201610805676.7A 2016-09-07 2016-09-07 Production process of tubes and manufacturing equipment thereof CN106392472A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201610805676.7A CN106392472A (en) 2016-09-07 2016-09-07 Production process of tubes and manufacturing equipment thereof

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CN106392472A true CN106392472A (en) 2017-02-15

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CN104511495A (en) * 2015-01-13 2015-04-15 邴绍翠 Machining method of thin-walled strip prepared square tubes
CN105479122A (en) * 2016-02-17 2016-04-13 湖南元拓实业集团有限公司 Online continuous outer hot dip galvanizing and inner plating composite welded pipe production process
CN105855895A (en) * 2016-03-18 2016-08-17 江苏阿路美格新材料股份有限公司 Continuous production equipment for A2-grade fireproof core coils and method for manufacturing core coils through production equipment

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Application publication date: 20170215