CN207615945U - Full-automatic aluminum cladding plate flattens and welder - Google Patents
Full-automatic aluminum cladding plate flattens and welder Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于机械加工领域,具体涉及一种全自动铝包覆板压平与焊接装置。The utility model belongs to the field of mechanical processing, in particular to a fully automatic flattening and welding device for aluminum clad plates.
背景技术Background technique
铝包覆板材轧制前,需要对铸锭(芯材)和板材(包覆材)进行包覆,必须确保包覆后的铸锭和板材在后续的转运及加热过程中不错动,同时确保芯材和包覆板材之间无空气。无错动可以确保板材的包覆率,而无空气可以减少包覆板表面出现的气泡。通常情况下,为减少气泡的出现几率,对包覆材的平整度要求较高,这就造成包覆材的废品率较高。同时,为确保包覆材和板材的不错动,通常采用焊接的方法对包覆材和铸锭加以固定。但现有设备的焊接采用人工手动焊接,工人需要在设备夹缝处操作,由于操作空间小,焊枪需要多方移动,容易造成工人身体受伤。另一方面,由于人为因素影响,焊接质量无法保证,极易造成在后期转运及加热过程中焊接位置处开裂,无法起到固定作用,从而造成生产成品率、生产效率低等问题。Before the aluminum clad plate is rolled, the ingot (core material) and the plate (clad material) need to be clad. It must be ensured that the clad ingot and plate will not move during the subsequent transfer and heating process, while ensuring There is no air between the core and cladding. No misalignment can ensure the coverage of the board, and no air can reduce the occurrence of air bubbles on the surface of the clad board. Usually, in order to reduce the probability of air bubbles, the flatness of the cladding material is required to be high, which results in a high scrap rate of the cladding material. At the same time, in order to ensure that the cladding material and the plate do not move, the cladding material and the ingot are usually fixed by welding. However, the welding of the existing equipment adopts manual welding, and workers need to operate at the cracks of the equipment. Due to the small operating space, the welding torch needs to be moved in multiple directions, which may easily cause physical injury to the workers. On the other hand, due to the influence of human factors, the welding quality cannot be guaranteed, and it is very easy to cause cracks at the welding position during the later transfer and heating process, which cannot be fixed, resulting in problems such as low production yield and low production efficiency.
发明内容Contents of the invention
有鉴于此,本实用新型的目的在于提供一种全自动铝包覆板压平与焊接装置,消除人为操控的干扰因素,降低人身风险,减少工作流程,提高成品合格率。In view of this, the purpose of this utility model is to provide a fully automatic aluminum clad plate flattening and welding device, which can eliminate the interference factors of human manipulation, reduce personal risks, reduce work processes, and improve the qualified rate of finished products.
为达到上述目的,本实用新型提供如下技术方案:一种全自动铝包覆板压平与焊接装置,包括平台、用于支撑平台的平台机架、设置在平台机架两侧的机器人运行平台、设置在机器人运行平台上并可在机器人运行平台上左右移动的焊接机器人、设置在平台上方的压平辊以及设置在平台上的激光定位器;所述平台上还设有用于输送包覆材和芯材的运行辊道,所述压平辊与机器人运行平台对应设置在支撑平台的同一位置段,所述激光定位器正对设置在压平辊下方。In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic aluminum clad plate flattening and welding device, including a platform, a platform frame for supporting the platform, and a robot operating platform arranged on both sides of the platform frame , a welding robot that is set on the robot running platform and can move left and right on the robot running platform, a flattening roller set above the platform, and a laser positioner set on the platform; As for the running roller table of the core material, the flattening roller and the robot running platform are correspondingly arranged at the same position section of the support platform, and the laser positioner is arranged directly below the flattening roller.
进一步,所述平台两端处也设有激光定位器。Further, laser positioners are also provided at both ends of the platform.
本实用新型的有益效果在于:采用该装置进行包覆板压平与焊接的操作,消除了实际生产中的人为干扰因素,提高了成品合格率,实现了生产自动化,可为后续加工的顺利及最终产品的质量打下良好的基础。The beneficial effect of the utility model is that: the operation of flattening and welding the clad plate by using the device eliminates the human interference factors in the actual production, improves the qualified rate of finished products, realizes the production automation, and can ensure the smooth and smooth operation of subsequent processing. The quality of the final product lays a good foundation.
附图说明Description of drawings
为了使本实用新型的目的、技术方案和有益效果更加清楚,本实用新型提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the utility model provides the following drawings for illustration:
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面将结合附图,对本实用新型的优选实施例进行详细的描述。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
如图所示,本实施例中的全自动铝包覆板压平与焊接装置,包括平台10、用于支撑平台10的平台机架3、设置在平台机架3两侧的机器人运行平台1、设置在机器人运行平台1上并可在机器人运行平台1上左右移动的焊接机器人2、设置在平台10上方的压平辊5以及设置在平台10上的激光定位器6;所述平台10上还设有用于输送包覆材7和芯材8的运行辊道9,所述压平辊5与机器人运行平台1对应设置在平台3的同一位置段,所述激光定位器6正对设置在压平辊5下方。As shown in the figure, the fully automatic aluminum clad panel flattening and welding device in this embodiment includes a platform 10, a platform frame 3 for supporting the platform 10, and a robot operating platform 1 arranged on both sides of the platform frame 3 , the welding robot 2 that is arranged on the robot operation platform 1 and can move left and right on the robot operation platform 1, the flattening roller 5 that is arranged on the top of the platform 10, and the laser positioner 6 that is arranged on the platform 10; There is also a running roller table 9 for conveying the cladding material 7 and the core material 8, the flattening roller 5 is set on the same position section of the platform 3 corresponding to the robot running platform 1, and the laser positioner 6 is arranged opposite to the Below the flattening roller 5.
具体的,机器人运行平台1及焊机机器人2放置于平台机架3两侧,焊接机器人2可沿运行平台1来回运动,实现对包覆材7与芯材8两侧的焊接,以起到固定作用。平台10设置在平台机架3上,运行辊道9置于平台10上,包覆材7置于芯材8上表面并在运行辊道9的转动下沿平台10来回移动。激光定位器6位于平台10上且正对于压平辊5下方,当包覆材7和芯材8移动至压平辊5下方激光定位器6位置时,压平辊5随压平辊机架4下压包覆材7。此处的激光定位器6主要起定位和安全防护的作用。Specifically, the robot operating platform 1 and the welding robot 2 are placed on both sides of the platform frame 3, and the welding robot 2 can move back and forth along the operating platform 1 to realize welding on both sides of the cladding material 7 and the core material 8, so as to achieve fixation. The platform 10 is arranged on the platform frame 3, the running roller table 9 is placed on the platform 10, the cladding material 7 is placed on the upper surface of the core material 8 and moves back and forth along the platform 10 under the rotation of the running roller table 9. The laser positioner 6 is located on the platform 10 and directly below the flattening roller 5. When the cladding material 7 and the core material 8 move to the position of the laser positioner 6 below the flattening roller 5, the flattening roller 5 follows the flattening roller frame 4 Press down on the cladding material 7 . The laser locator 6 here mainly plays the role of positioning and safety protection.
对上述方案进一步优化,所述平台3两端处也设有激光定位器6,可实现平台10上料与下料状态的定位。To further optimize the above scheme, laser positioners 6 are also provided at both ends of the platform 3 to realize the positioning of the loading and unloading states of the platform 10 .
该装置的具体实施步骤如下:The concrete implementation steps of this device are as follows:
1.启动设备,设置焊接机器人焊接参数和焊接点个数。1. Start the equipment, set the welding parameters of the welding robot and the number of welding points.
2.将芯材和包覆材放置于运行辊道9或由其他装置移动至运行辊道9上。2. Place the core material and cladding material on the running roller table 9 or move them to the running roller table 9 by other devices.
3.开动运行辊道9,使包覆材和芯材向前移动,位于端部的激光探测器探测包覆材的长度和宽度。3. Start the running roller table 9 to move the cladding material and core material forward, and the laser detector at the end detects the length and width of the cladding material.
4.继续开动运行辊道9,使芯材8和包覆材7由运行辊道9转运至压平辊5位置正下方处。4. Continue to start the running roller table 9, so that the core material 8 and the cladding material 7 are transferred from the running roller table 9 to the position directly below the flattening roller 5.
5.压平辊5下方处的激光定位器探测到芯材8时,压平辊5下压至包覆材7表面上,给予一定压力并保压一定时间。5. When the laser positioner below the flattening roller 5 detects the core material 8, the flattening roller 5 presses down onto the surface of the cladding material 7, applies a certain pressure and maintains the pressure for a certain period of time.
6.保压一定时间后,保持压平辊5不动,继续开动运行辊道9,直到位于压平辊5下方的激光定位器6探测到包覆材7完全被压平后抬起压平辊5。6. After keeping the pressure for a certain period of time, keep the flattening roller 5 still, and continue to run the roller table 9 until the laser positioner 6 located under the flattening roller 5 detects that the cladding material 7 is completely flattened, then lifts up and flattens roll 5.
7.继续开动运行辊道9,直至另一端部激光定位器6探测到包覆材时停止。7. Continue to run the roller table 9 until the laser positioner 6 at the other end detects the cladding material and stops.
8.焊接机器人2接收到激光定位器6的探测信号后,开始沿机器人运行平台1移动,根据设置信息,按照包覆材长度或宽度除以焊接点数,自动计算距离,使包覆材长度或宽度方向上的焊点均匀分布。8. After the welding robot 2 receives the detection signal from the laser positioner 6, it starts to move along the robot running platform 1. According to the setting information, the length or width of the cladding material is divided by the number of welding points to automatically calculate the distance, so that the length or width of the cladding material is divided by the number of welding points. The solder joints in the width direction are evenly distributed.
焊接完成后,转移出运行辊道9或沿辊道运行到其他工序。After the welding is completed, transfer out the running roller table 9 or run to other processes along the roller table.
最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721850775.3U CN207615945U (en) | 2017-12-26 | 2017-12-26 | Full-automatic aluminum cladding plate flattens and welder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721850775.3U CN207615945U (en) | 2017-12-26 | 2017-12-26 | Full-automatic aluminum cladding plate flattens and welder |
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| CN207615945U true CN207615945U (en) | 2018-07-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112077610A (en) * | 2019-06-14 | 2020-12-15 | 福建省南平市建阳区安顺变压器配件厂 | Transformer heat sink welding method |
| CN118650347A (en) * | 2024-08-19 | 2024-09-17 | 山东大图数控设备有限公司 | A conveying device for automatic welding production line |
-
2017
- 2017-12-26 CN CN201721850775.3U patent/CN207615945U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112077610A (en) * | 2019-06-14 | 2020-12-15 | 福建省南平市建阳区安顺变压器配件厂 | Transformer heat sink welding method |
| CN118650347A (en) * | 2024-08-19 | 2024-09-17 | 山东大图数控设备有限公司 | A conveying device for automatic welding production line |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20190109 Address after: 301701 No. 1156 Wuning Road, Wuqing Auto Parts Industrial Park, Tianjin Patentee after: Tianjin Zhongwang Technology Co.,Ltd. Address before: 301701 North of Wuning Road, Tianjin Wuqing Auto Parts Industrial Park Patentee before: TIANJIN ZHONGWANG ALUMINIUM INDUSTRY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20250114 Address after: 301799 Automotive Parts Industrial Park, Wuqing District, Tianjin City Patentee after: TIANJIN ZHONGWANG ALUMINIUM INDUSTRY Co.,Ltd. Country or region after: China Address before: 301701 No. 1156 Wuning Road, Wuqing Auto Parts Industrial Park, Tianjin Patentee before: Tianjin Zhongwang Technology Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: 301799 Automotive Parts Industrial Park, Wuqing District, Tianjin City Patentee after: Tianjin Xiangyu Aluminum Industry Co.,Ltd. Country or region after: China Address before: 301799 Automotive Parts Industrial Park, Wuqing District, Tianjin City Patentee before: TIANJIN ZHONGWANG ALUMINIUM INDUSTRY Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address |