Welding rod stainless steel silk production technology
Technical field
The present invention relates to a kind of stainless steel silk production technology, especially relate to a kind of production technology of welding rod stainless steel silk,
Belong to stainless steel silk technical field.
Background technology
Welding rod is welding materials the most conventional, conventional welding rod by core wire and coating two parts composition metal core wire outside
Wrap coating (coating), welding rod species is different, core wire is also different;Core wire is the metal-cored of welding rod, and the composition of core wire is straight
Connect the composition affecting weld metal and performance, core wire is usually a steel wire with certain length and diameter.
During welding, core wire has two effects:One is conduction welding current, produces electric arc and converts electrical current into into heat energy, two are
Core wire fusing itself forms weld seam as filler metal with the fusion of liquid base metals;During welding rod welding, core wire metal becomes whole
A part for individual weld metal, so the chemical composition of core wire, directly affects the quality of weld seam.
Stainless steel electrode can be divided into straight-chromiun stainless steel welding rod and chromium nickel stainless steel welding rod, and straight-chromiun stainless steel has certain anti-corrosion
(Oxidizing acid, organic acid, cavitation erosion)Heat-resisting and corrosion resisting property, is typically chosen as the equipment and materials such as power station, chemical industry, oil.But chromium
Rustless steel generally solderability poor it should be noted that welding procedure, heat treatment condition and select suitable welding rod.Chromium nickel is not
Rust steel electrode has good corrosion resistance and non-oxidizability, is widely used in chemical industry, chemical fertilizer, oil, medical machinery manufacture.It is anti-
Only produce corrosion between eyeball due to heating, welding current should not be too big, and less 20% about than carbon steel, electric arc should not mistake
Long, interlayer rapid cooling, it is advisable with string(er) bead.
Because the resistance value of the core wire of stainless steel electrode is bigger than carbon steel, heat conductivity is poorer than carbon steel, and the table of rustless steel molten drop
Face tension force is big, thus its molten drop is based on bulky grain short circuiting transfer in welding process, so the prolongation with weld interval
Raise with temperature, welding technological properties will be produced not ideal enough;General stainless steel electrode in welding process, electrode coating
Rubescent, the burn-off rate of welding rod accelerates suddenly, and the droplet transfer is wayward, and electric arc moves swiftly, and appearance of weld is deteriorated;Rubescent weldering
After bar cooling, coating cracking, causes welding rod cannot be continuing with causing very big waste, and stainless steel electrode price is higher, therefore drops
Its use cost low is higher;
It is thus desirable to producing the covered electrode with high adhesion, so that coating is preferably bonded on stainless steel silk, remove
The composition improving coating outer in addition it is also necessary to so that the stainless steel silk drawing is more uniformly distributed in the preparation process of stainless steel silk, surface
Consistent degree is more uniformly distributed, so that it can be more tight when coating is combined;But, the stainless steel silk production process of routine
In apply due to lacking constant tension force, therefore its be subject to different pull power after will lead to whole piece steel wire various pieces stress not
Unanimously, lead to its uniformity poor, affect the concordance after it is combined with coating.
Content of the invention
It is an object of the invention to overcoming above-mentioned deficiency, a kind of coating and stainless steel silk is provided to be tightly combined firm welding rod
Stainless steel silk production technology.
The object of the present invention is achieved like this:
A kind of welding rod stainless steel silk production technology, described technique includes following steps:
Step 1, online epithelium are dried;
The wire rod that paying out machine is derived keeps through constant tension device, after constant-tension, in wire rod surface-coated film agent, subsequently carrying out
Dried in 120 ~ 140 DEG C of baking oven;
Step 2, multi pass drawing;
After epithelium in step 1 is dried wire rod import continuous drawing 5 ~ 6 times on straight drawing machine;
Wire rod after step 3, drawing carries out surface cathodic pickling;
Step 4, surface-brightening are processed;
Wire rod after cathodic pickling in step 3 is imported in heat-treatment furnace and carries out surface-brightening heat treatment;
Step 5, the wire rod after heat treatment carried out water-cooled, wash and dried;
Step 6, powder draw;
Wire rod is entered in mould after powder box and carries out single pass drawing;
Powder in powder box is the mixture of sodium stearate, calcium stearate and barium stearate;Core surface in diaphragm capsule is gathered
There is particles of silicon carbide, thus providing its wearability, the draft of drawing is 8 ~ 10%;
Constant tension device in step 1 includes base plate, and described base plate center is provided with a central shaft, described base plate vertically upward
Bottom surface on be fixed with a reel, the top surface of described base plate is fixed with a friction plate, described friction plate is set on central shaft,
There is a supporting plate to be set on central shaft, and supporting plate activity is positioned on friction plate, sets between above-mentioned supporting plate and central shaft
It is equipped with bearing, and this bearing is set on central shaft, a pressing plate is pressed on this bearing;Described central shaft top is provided with a lid
Plate, described central shaft is set with spring, and central shaft is located between pressing plate and cover plate, and on the side wall of described supporting plate, two are connected to
Oblique connection strap, this oblique connection strap is provided with outlet board, and wire rod is rear on reel to be drawn by the perforation on outlet board
Go out;
Heat-treatment furnace in step 4 includes many boiler tubes being connected in heater, and boiler tube is held in heater
The arcuate groove of refractory brick top surface in, the heating tube of setting is located at the top of boiler tube in described heater;Middle gas tank and ammonia
Dore furnace is connected, and middle gas tank is connected with every boiler tube respectively by many arms;Thus will produce in ammonia destruction furnace
Nitrogen and hydrogen import in boiler tube, nitrogen is noble gases, serves as protective gas, hydrogen boiler tube opening with extraneous
Oxygen combustion, thus stopping that oxygen carries out as in boiler tube, the outer wall of the opening of boiler tube being provided with external screw thread, resistance to mill tube interior
Wall is provided with female thread, and resistance to mill tube is spun on the external screw thread of boiler tube by internal coiling, and the center of resistance to mill tube has by line
The perforation of material.
Compared with prior art, the invention has the beneficial effects as follows:
After adopting constant tension device in the front road unwrapping wire operation of the present invention, stainless steel silk obtains constant opening in process of production
Power, therefore its no matter in drawing or other operations, stress is more uniformly distributed it is ensured that the concordance of stainless steel silk is so that thereafter
Continuous combination with coating is more uniformly distributed reliability;Meanwhile, pass through ammonolysis craft gas in heat treatment step to the stainless steel silk in boiler tube
Protected, it is to avoid the generation of deposit, improve the treatment effect of stainless steel silk..
Brief description
Fig. 1 is the structural representation of the constant tension device in a kind of present invention welding rod stainless steel silk production technology.
Fig. 2 is the structural representation of the heat-treatment furnace in a kind of present invention welding rod stainless steel silk production technology.
Wherein:
Base plate 101, central shaft 102, reel 103, friction plate 104, supporting plate 105, pressing plate 106, bearing 107, cover plate 108, bullet
Spring 109, oblique connection strap 110, outlet board 111;
Boiler tube 1, heater 2, solution heat treatment groove 3, middle gas tank 4;
Heating tube 2.1.
Specific embodiment
Referring to Fig. 1, a kind of welding rod stainless steel silk production technology according to the present invention, described technique includes following steps:
Step 1, online epithelium are dried;
The wire rod that paying out machine is derived keeps through constant tension device, after constant-tension, in wire rod surface-coated film agent, subsequently carrying out
Dried in 120 ~ 140 DEG C of baking oven;
Step 2, multi pass drawing;
After epithelium in step 1 is dried wire rod import continuous drawing 5 ~ 6 times on straight drawing machine;
Wire rod after step 3, drawing carries out surface cathodic pickling;
Step 4, surface-brightening are processed;
Wire rod after cathodic pickling in step 3 is imported in heat-treatment furnace and carries out surface-brightening heat treatment;
Step 5, the wire rod after heat treatment carried out water-cooled, wash and dried;
Step 6, powder draw;
Wire rod is entered in mould after powder box and carries out single pass drawing;
Powder in powder box is the mixture of sodium stearate, calcium stearate and barium stearate;Core surface in diaphragm capsule is gathered
There is particles of silicon carbide, thus providing its wearability, the draft of drawing is 8 ~ 10%;
Using above-mentioned three kinds of materials mixed powder as powdered lubricant after, densification after enabling to its drawing is attached to steel wire wire rod
Surface, without floating powder is it is ensured that no dust pollution is it is ensured that while tangential velocity, coating is welded with rustless steel in welding rod production process
High adhesion between bar.
Constant tension device in step 1 includes base plate 101, and described base plate 101 center is provided with a center vertically upward
Axle 102, the bottom surface of described base plate 101 is fixed with a reel 103, the top surface of described base plate 101 is fixed with a friction plate
104, described friction plate 104 is set on central shaft 102, has a supporting plate 105 to be set on central shaft 102, and supporting plate 105
Activity is positioned on friction plate 104, is provided with bearing 107 between above-mentioned supporting plate 105 and central shaft 102, and 107 sets of this bearing
It is loaded on central shaft 102, a pressing plate 106 is pressed on this bearing 107;Described central shaft 102 top is provided with a cover plate 108,
It is set with spring 109 on described central shaft 102, and central shaft 102 is located between pressing plate 106 and cover plate 108, described supporting plate
On 105 side wall, two are connected to oblique connection strap 110, and this oblique connection strap 110 is provided with outlet board 111, and stainless steel silk winds
The perforation passed through after on reel 103 on outlet board 111 is drawn;
During use, supporting plate 105 is pressed together on friction plate 104 elastic force being provided by spring 109, because spring 109 provides
Elastic constant, the therefore frictional force between supporting plate 105 and friction plate 104 is constant, and when stainless steel silk is pullled, its tension force with
Frictional force balances each other, therefore its constant tension, is conducive to the carrying out of subsequent technique it is ensured that the quality of production.
Heat-treatment furnace in step 4 includes many boiler tubes 1 being connected in heater 2, and boiler tube 1 is held on heating
In the arcuate groove of refractory brick top surface in device 2, in described heater 2, the heating tube 2.1 of setting is located at the top of boiler tube 1;
Middle gas tank 4 is connected with ammonia destruction furnace, and middle gas tank 4 is connected with every boiler tube 1 respectively by many arms;Thus will
The nitrogen producing in ammonia destruction furnace and hydrogen import in boiler tube 1, and nitrogen is noble gases, serves as protective gas, hydrogen is in stove
The opening of pipe 1 and extraneous oxygen combustion, thus stop that oxygen carries out as in boiler tube 1, thereby ensure that the rustless steel in boiler tube 1
Silk will not come in contact with oxygen during brightness heat treatment it is ensured that treatment effect and do not have oxygen participate in also significantly subtract
Lack the generation of impurity, it is to avoid the generation of deposit on boiler tube 1 inwall;
Further, the inwall of described boiler tube 1 is coated with anti-deposit coating, thus ensureing is that convenient deposit generates, also not
Can be adhered with the inwall of boiler tube 1, easy cleaning is safeguarded;
Further, the outer wall of the opening of boiler tube 1 is provided with external screw thread, the inwall of resistance to mill tube is provided with female thread, wear-resisting
Cylinder is spun on the external screw thread of boiler tube 1 by internal coiling, and the center of resistance to mill tube has the perforation by stainless steel silk, and this is wear-resisting
Cylinder is made up of wear-resistant material, by resistance to mill tube so that stainless steel silk through boiler tube 1 two ends being capable of smoothly centering, it is to avoid its because
Tilt to cause the friction with boiler tube inwall;
Further, described boiler tube 1 is inserted in solution heat treatment groove 3, after heater 2 is heated, by solid solution heat
Coolant in treatment trough 3 carries out solution annealing process(I.e. one of step 5 water-cooling pattern), further help in raising not
The treatment effect of rust steel wire;
In addition:It should be noted that above-mentioned specific embodiment is only a prioritization scheme of this patent, those skilled in the art
Any change or improvement that member is done according to above-mentioned design, all within the protection domain of this patent.