CN106392279B - Arc welding tool for robot welding automobile hinge support welding assembly - Google Patents
Arc welding tool for robot welding automobile hinge support welding assembly Download PDFInfo
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- CN106392279B CN106392279B CN201610719723.6A CN201610719723A CN106392279B CN 106392279 B CN106392279 B CN 106392279B CN 201610719723 A CN201610719723 A CN 201610719723A CN 106392279 B CN106392279 B CN 106392279B
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- 238000003466 welding Methods 0.000 title claims abstract description 71
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to an arc welding tool for a robot welding automobile hinge support welding assembly, which comprises a clamp bottom plate, a positioning module and a compacting module, wherein the clamp bottom plate is arranged on a robot welding station platform; when the hinge support is welded, the hinge support is positioned and pressed by the positioning module and the pressing module, and the concentricity and the position degree of the hinge support and the screw plate of the accessory to be welded are rapidly positioned by the positioning module and the pressing module, so that the accessory to be welded is welded on the hinge support. Compared with the prior art, the invention has the advantages of simple operation, easy and quick assembly and disassembly, convenient maintenance and disassembly of the robot welding platform, good error detection, ensured stability of the welding quality of the robot, high production efficiency and the like.
Description
Technical Field
The invention relates to an arc welding tool for robot welding, in particular to a positioning welding arc welding tool for an automobile hinge support welding assembly.
Background
Automotive hinges are typically configured to include a door component rigidly connected to a closure panel and a body component rigidly connected to a body structure. Such structural connection of the components may be achieved by means of welded joints, riveted joints, bolted joints or similar mechanical fastening means. Simple rotational movement of the door component relative to the body component is typically achieved by means of a pivot pin and associated bearing surface. The pivot pin is configured to be rigidly connected to one of the hinge components while the other component is free to rotate about the pivot pin by way of one or more bearing surfaces.
The body and door parts of an automobile hinge are typically formed from steel or aluminum by stamping, forging, casting, rolling or extrusion. With the rapid development of the automobile industry, the requirements on the appearance quality of the automobile body are higher and higher, the gap surface difference between the plates is the focus of direct attention of customers, and the welding adjustment is the most direct factor for forming the gap surface of the automobile body.
At present, the welding fixture of many automobile hinge support welding assemblies has complex operation, unstable positioning, poor matching performance with a robot welding station platform and incapability of realizing quick disassembly, so that a corresponding special arc welding fixture is required in the welding process, thereby further improving the welding efficiency and ensuring the welding stability.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the arc welding tool for the welding assembly of the robot welding automobile hinge support, which has the advantages of simple operation and maintenance, convenient disassembly and assembly, good error detection, high welding quality stability and high production efficiency.
The aim of the invention can be achieved by the following technical scheme: the arc welding tool for the robot welding automobile hinge support welding assembly is characterized by comprising a clamp base plate, a positioning module and a pressing module, wherein the clamp base plate is arranged on a robot welding station platform, and the positioning module and the pressing module are arranged on the clamp base plate; when the hinge support is welded, the hinge support is positioned and pressed by the positioning module and the pressing module, and the concentricity and the position degree of the hinge support and the screw plate of the accessory to be welded are rapidly positioned by the positioning module and the pressing module, so that the accessory to be welded is welded on the hinge support.
The positioning module comprises a coaxial positioning module, an accessory anti-rotation module to be welded and a hinge support anti-rotation module; the coaxial positioning module is arranged in the middle of the clamp bottom plate, and the anti-rotation module compacting modules of the fittings to be welded are arranged at two ends of the clamp bottom plate; the hinge support anti-rotation module is arranged on the coaxial positioning module.
The coaxial positioning module comprises a positioning pin and a supporting block, wherein the supporting block is arranged on the clamp bottom plate, and the positioning pin is arranged on the clamp bottom plate.
The to-be-welded accessory anti-rotation module comprises an air cylinder base, a pushing air cylinder, a connecting plate, a pushing block and an adjusting gasket; the cylinder base is arranged on the clamp bottom plate; the pushing cylinder is arranged on the cylinder base; the connecting plate is connected with the pushing cylinder; the pushing block is arranged on the connecting plate, and the adjusting gasket is arranged between the connecting plate and the pushing block.
The hinge support anti-rotation module comprises a hinge support left limit anti-rotation block, a hinge support right limit anti-rotation block, a first supporting block, a first switching block, a second switching block, a third switching block and an error-proof pin; the hinge support left limit anti-rotation block and the hinge support right limit anti-rotation block are symmetrically arranged on two sides of the supporting block respectively, and the first adapter block is arranged on the clamp bottom plate; the first supporting block and the second switching block are respectively arranged at the upper end and the side surface of the first switching block; the second adapter block is connected with the first adapter block, the third adapter block is connected with the second adapter block, and the error-proof pin is arranged on the third adapter block.
The compression module comprises a compression cylinder, a cylinder triplet, a transfer block IV, a compression arm limiting block, a compression arm, a transfer block IV, a transfer block VI, a transfer block seven and a compression rod, wherein the transfer block IV is connected with the clamp bottom plate, and the cylinder triplet is connected with the transfer block IV; the compression cylinder is arranged on the cylinder triplet; the pressing arm is connected with the cylinder triplet; the pressing arm limiting block is arranged on the fourth switching block; the adapter block five and the adapter block six are respectively connected to two sides of the pressing arm; the two pressing rods are respectively connected with the two adapter blocks seven.
The clamp bottom plate is provided with at least two groups of positioning modules and pressing modules, and two sets of automobile hinge support welding assemblies can be welded simultaneously.
The two pushing blocks and the two adjusting gaskets are respectively positioned at two ends of the connecting plate, and the two sets of accessories to be welded are compressed and prevented from rotating at the same time; the coaxial positioning module and the hinge support anti-rotation module are provided with two sets of hinge supports for positioning two sets of automobile hinge supports respectively.
The left limiting anti-rotation block of the hinge support and the right limiting anti-rotation block of the hinge support and the pushing block are provided with chamfers; the head part of the error-proof pin is a taper pin;
the left limiting anti-rotation block of the hinge support and the right limiting anti-rotation block of the hinge support are made of copper, so that welding splashing is prevented from sticking to the limiting anti-rotation block of the hinge support and the hinge support, and a workpiece is taken after welding is finished conveniently.
The fixture bottom plate on be equipped with round hole and location waist hole for quick positioning dismouting in robot welding station platform.
Compared with the prior art, the invention has the following advantages:
1. the operation is simple: the steps are clear, simple and easy to understand;
2. the disassembly and assembly are convenient: the clamp bottom plate is provided with a round hole and a waist hole for quick assembly.
3. The welding quality stability is high: and positioning pins are arranged between the interconnecting pieces, so that the positioning is accurate, and the welding stability is improved.
4. The production efficiency is high: the welding device is simple to operate, easy to take and put, and improves welding efficiency.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a second embodiment of the present invention (including parts);
in the figure, 1 is a clamp bottom plate, 2 is a cylinder base, 3 is a transfer block four, 4 is a compression arm, 5 is a compression arm limiting block, 6 is a transfer block five, 7 is a transfer block six, 8 is a transfer block seven, 9 is a supporting block, 10 is a hinge support left limit anti-rotation block, 11 is a hinge support right limit anti-rotation block, 12 is a positioning pin, 13 is a transfer block one, 14 is a supporting block one, 15 is a transfer block two, 16 is a transfer block three, 17 is an error preventing pin, 18 is a connecting plate, 19 is a pushing block, 20 is an adjusting gasket, 21 is a compression rod, 22 is a pushing cylinder, 23 is a compression cylinder, 24 is a cylinder triplet, 25 is a hinge support and 26 is a welding accessory.
Detailed Description
The invention will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following examples.
Example 1
As shown in fig. 1-2, an arc welding tool for a robot welding automobile hinge support welding assembly comprises a clamp base plate, a positioning module and a compacting module, wherein the clamp base plate 1 is arranged on a robot welding station platform, and the positioning module and the compacting module are arranged on the clamp base plate; when the hinge support is welded, the hinge support 25 is positioned and pressed by the positioning module and the pressing module, and the concentricity and the position of the screw plate of the hinge support 25 and the fitting 26 to be welded are rapidly positioned by the positioning module and the pressing module, so that the fitting 26 to be welded is welded on the hinge support 25. The fixture bottom plate 1 can be provided with at least two groups of positioning modules and pressing modules (two groups in the embodiment), and two groups of automobile hinge support welding assemblies can be welded simultaneously.
The positioning module comprises a coaxial positioning module, an accessory anti-rotation module to be welded and a hinge support anti-rotation module; the coaxial positioning module is arranged in the middle of the clamp bottom plate 1, and the anti-rotation module compacting modules of the fittings to be welded are arranged at two ends of the clamp bottom plate 1; the hinge support anti-rotation module is arranged on the coaxial positioning module.
The coaxial positioning module comprises a positioning pin 12 and a supporting block 9, wherein the supporting block 9 is arranged on the clamp bottom plate 1, and the positioning pin 12 is arranged on the positioning pin 12.
The coaxial positioning module and the hinge support anti-rotation module are provided with two sets of hinge supports for positioning two sets of automobile hinge supports respectively.
The hinge support anti-rotation module comprises a hinge support left limit anti-rotation block 10, a hinge support right limit anti-rotation block 11, a first supporting block 14, a first switching block 13, a second switching block 15, a third switching block 16 and an error-proofing pin 17; the hinge support left limit anti-rotation block 10 and the hinge support right limit anti-rotation block 11 are symmetrically arranged on two sides of the supporting block 9 respectively, and the first adapter block 13 is arranged on the clamp bottom plate 1; the first supporting block 14 and the second switching block 15 are respectively arranged at the upper end and the side surface of the first switching block 13; the second adapter block 15 is connected with the first adapter block 13, the third adapter block 16 is connected with the second adapter block 15, and the error-proofing pin 17 is arranged on the third adapter block 16.
The compressing module comprises a compressing cylinder 23, a cylinder triple piece 24, a switching block IV 3, a compressing arm limiting block 5, a compressing arm 4, a switching block V6, a switching block V7, a switching block V8 and a compressing rod 21, wherein the switching block IV 3 is connected with the clamp base plate 1, and the cylinder triple piece 24 is connected with the switching block IV 3; the compression cylinder 23 is arranged on the cylinder triplet 24; the pressing arm 4 is connected with the cylinder triplet 24; the pressing arm limiting block 5 is arranged on the fourth switching block 3; the adapter block five 6 and the adapter block six 7 are respectively connected to two sides of the pressing arm 4; the two adapter blocks seven 8 are respectively connected with the adapter blocks five 6 and six 7, and the two pressing rods 21 are respectively connected with the two adapter blocks seven 8.
The left limiting anti-rotation block 10 of the hinge support, the right limiting anti-rotation block 10 of the hinge support and the pushing block 19 are provided with chamfers; the head of the error-proofing pin 17 is a taper pin;
the left limiting anti-rotation block 10 of the hinge support and the right limiting anti-rotation block 10 of the hinge support are made of copper.
The to-be-welded accessory anti-rotation module comprises an air cylinder base 2, a pushing air cylinder 22, a connecting plate 18, a pushing block 19 and an adjusting gasket 20; the cylinder base 2 is arranged on the clamp base plate 1; the pushing cylinder 22 is arranged on the cylinder base 2; the connecting plate 18 is connected with a pushing cylinder 22; the pushing block 19 is arranged on the connecting plate 18, and the adjusting gasket 20 is arranged between the connecting plate 18 and the pushing block 19. The two pushing blocks 19 and the two adjusting gaskets 20 are respectively arranged at two ends of the connecting plate 18, and the other parts are common, so that two sets of accessories to be welded are simultaneously pressed and prevented from rotating;
the fixture bottom plate 1 is provided with a round hole and a positioning waist hole for quick positioning, dismounting and mounting on a robot welding station platform.
The working flow of the invention is as follows:
the device is quickly arranged on a robot welding platform through waist holes and round holes on a clamp bottom plate 1, clamped through tightening hole assembly, and then a reference hole of a hinge support 25 passes through a positioning pin 12 to be placed on a supporting block 9; two sides of one end of the hinge support 25 respectively lean against the left limit anti-rotation block 10 of the hinge support and the right limit anti-rotation block 11 of the hinge support, and the other end is supported by the first supporting block 14, and the first supporting block 14 aims at auxiliary support during the installation of the hinge support, so that the installation is convenient; then starting the anti-rotation module of the to-be-welded accessory, so that the pushing cylinder 22 pushes the pushing block 19 to the to-be-welded accessory 26, and the pushing block 19 is fully attached to one side of the to-be-welded accessory 26; then the pressing module is started, the pressing rod 21 is pressed on the fitting 26 to be welded, the fitting 26 to be welded is fully attached to the hinge support 25, and welding is started.
Claims (6)
1. The arc welding tool for the robot welding automobile hinge support welding assembly is characterized by comprising a clamp base plate, a positioning module and a pressing module, wherein the clamp base plate is arranged on a robot welding station platform, and the positioning module and the pressing module are arranged on the clamp base plate; when the hinge support is welded, the hinge support is positioned and pressed by the positioning module and the pressing module, and the concentricity and the position degree of the hinge support and the screw plate of the accessory to be welded are rapidly positioned by the positioning module and the pressing module, so that the accessory to be welded is welded on the hinge support;
the positioning module comprises a coaxial positioning module, an accessory anti-rotation module to be welded and a hinge support anti-rotation module; the coaxial positioning module is arranged in the middle of the clamp bottom plate (1), and the anti-rotation module compacting modules of the fittings to be welded are arranged at two ends of the clamp bottom plate (1); the hinge support anti-rotation module is arranged on the coaxial positioning module;
the coaxial positioning module comprises a positioning pin (12) and a supporting block (9), wherein the supporting block (9) is arranged on the clamp bottom plate (1), and the positioning pin (12) is arranged on the supporting block (9);
the to-be-welded accessory anti-rotation module comprises an air cylinder base (2), a pushing air cylinder (22), a connecting plate (18), a pushing block (19) and an adjusting gasket (20); the cylinder base (2) is arranged on the clamp bottom plate (1); the pushing cylinder (22) is arranged on the cylinder base (2); the connecting plate (18) is connected with the pushing cylinder (22); the pushing block (19) is arranged on the connecting plate (18), and the adjusting gasket (20) is arranged between the connecting plate (18) and the pushing block (19);
the hinge support anti-rotation module comprises a hinge support left limiting anti-rotation block (10), a hinge support right limiting anti-rotation block (11), a first supporting block (14), a first switching block (13), a second switching block (15), a third switching block (16) and an error-proofing pin (17); the hinge support left limit anti-rotation block (10) and the hinge support right limit anti-rotation block (11) are symmetrically arranged at two sides of the supporting block (9) respectively, and the first switching block (13) is arranged on the clamp bottom plate (1); the first supporting block (14) and the second switching block (15) are respectively arranged at the upper end and the side surface of the first switching block (13); the adapter block II (15) is connected with the adapter block I (13), the adapter block III (16) is connected with the adapter block II (15), and the error-proofing pin (17) is arranged on the adapter block III (16).
2. The arc welding tool for the robot welding automobile hinge support welding assembly according to claim 1, wherein the pressing module comprises a pressing cylinder (23), a cylinder triplet (24), a transfer block IV (3), a pressing arm limiting block (5), a pressing arm (4), a transfer block V (6), a transfer block VI (7), a transfer block V (8) and a pressing rod (21), the transfer block IV (3) is connected with the clamp base plate (1), and the cylinder triplet (24) is connected with the transfer block IV (3); the compression cylinder (23) is arranged on the cylinder triplet (24); the pressing arm (4) is connected with the air cylinder triple piece (24); the pressing arm limiting block (5) is arranged on the fourth switching block (3); the adapter block five (6) and the adapter block six (7) are respectively connected to the two sides of the pressing arm (4); the two adapter blocks seven (8) are respectively connected with the adapter blocks five (6) and six (7), and the two pressing rods (21) are respectively connected with the two adapter blocks seven (8).
3. Arc welding tool for robot welding of automobile hinge support welding assembly according to claim 1 or 2, characterized in that the fixture base plate (1) is provided with at least two sets of positioning modules and compacting modules, and two sets of automobile hinge support welding assembly can be welded at the same time.
4. The arc welding fixture for the robot welding automobile hinge support welding assembly according to claim 3, wherein two pushing blocks (19) and two adjusting gaskets (20) are respectively arranged at two ends of the connecting plate (18), and two sets of accessories to be welded are pressed and prevented from rotating simultaneously; the coaxial positioning module and the hinge support anti-rotation module are provided with two sets of hinge supports for positioning two sets of automobile hinge supports respectively.
5. The arc welding tool for the robot welding automobile hinge support welding assembly according to claim 1, wherein the left limiting anti-rotation block (10) of the hinge support, the right limiting anti-rotation block (11) of the hinge support and the pushing block (19) are provided with chamfers; the head of the error-proofing pin (17) is a taper pin;
the left limiting anti-rotation block (10) and the right limiting anti-rotation block (11) of the hinge support are made of copper.
6. The arc welding tool for the robot welding automobile hinge support welding assembly according to claim 1, wherein the clamp base plate (1) is provided with a round hole and a positioning waist hole for being quickly positioned and disassembled on a robot welding station platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610719723.6A CN106392279B (en) | 2016-08-24 | 2016-08-24 | Arc welding tool for robot welding automobile hinge support welding assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610719723.6A CN106392279B (en) | 2016-08-24 | 2016-08-24 | Arc welding tool for robot welding automobile hinge support welding assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106392279A CN106392279A (en) | 2017-02-15 |
| CN106392279B true CN106392279B (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610719723.6A Active CN106392279B (en) | 2016-08-24 | 2016-08-24 | Arc welding tool for robot welding automobile hinge support welding assembly |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243713B (en) * | 2017-08-14 | 2018-10-26 | 达奥（芜湖）汽车制品有限公司 | A kind of rear axle hub spindle welding error prevention means |
| CN109352200B (en) * | 2018-11-28 | 2024-03-12 | 卓弢机器人盐城有限公司 | Hood welding unit |
| CN117483911B (en) * | 2023-12-20 | 2024-07-09 | 苏州思萃熔接技术研究所有限公司 | Robot arc welding workstation |
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| KR20090063998A (en) * | 2007-12-14 | 2009-06-18 | 현대자동차주식회사 | Jig device for roof welding of vehicles |
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