Ceramic raw material continuous slurrying system and technique
Technical field
The present invention relates to a kind of ceramic raw material continuous slurrying system and techniques, belong to ceramic raw material preparing technical field.
Background technology
The preparation of construction sanitary ceramic raw material is key link and Production of Ceramics process in ceramics factory's production process
In mainly energy consumption and cost link.At present using intermittent ball mill or continuous ball mill system in ceramic raw material preparation process
Operation is starched, ceramic raw material is ground by ballstone is crushed to usable granularity in the ball mill, and ceramic raw material is all straight at present
It taps into ball mill, the bulk materials in raw material, the especially bulk materials in pug are all without by screening and broken, ball milling
Efficiency is low, and longevity of service, production capacity be low, slurry moisture and stability are poor.
Invention content
According to the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to:A kind of ceramic raw material company is provided
Continuous pulping system and technique, solve the above problems.
Ceramic raw material continuous slurrying system of the present invention, including slurrying machine, grader and continuous ball mill, slurrying machine
It is equipped with feed back transmission belt with grader side, slurrying machine one end is feeding mouth, and filler is equipped at feeding mouth, and the other end is discharging
Mouthful, discharge outlet is equipped with vibrating screen, the coarse fodder outlet connection feed back transmission belt of vibrating screen, the fine material outlet connection classification of vibrating screen
Machine, the coarse fodder outlet connection crusher of grader, the fine material outlet of grader connect slurry can, and slurry can is connected with down stock pump,
The connection of falling stock pump continuous ball mill, crusher connect feed back transmission belt one end, and the feed back transmission belt other end connects slurrying machine entrance.
When work, is rotated by slurrying machine and decompose bulk pug, tiny particle is ground, is then sent to and shakes
Dynamic sieve, the coarse fodder after screening are sent to feed back transmission belt, and the fines after screening is sent to grader, and satisfactory fines is sent after classification
To slurry can, the fines in slurry can is sent to continuous ball mill, and the coarse fodder after classification send to feed back after sending to crusher in crushing and passes
Band is moved, the material on feed back transmission belt sends slurrying machine, cycle operation back to.
Preferably, slurrying machine includes rack, and rack is equipped with slurrying tank, and slurrying tank is externally provided with a circle driven gear, driven
Gear is engaged with driving gear, and driving gear connects speed reducer driving;The outer both ends of slurrying tank are equipped with auxiliary swivel becket, auxiliary rotation
Ring coordinates with support rotating wheel, and it is broken to carry out preliminary grinding by the rotation of slurrying tank.
Preferably, slurrying top tank structure is equipped with high alumina lining brick or middle high alumina lining brick, and both ends are equipped with rubber lining in slurrying tank,
Reduce the abrasion of slurrying tank.
Preferably, the feeding mouth of slurrying machine is equipped with inclined pan feeding chute.
Preferably, continuous ball mill includes rotating cylinder, is equipped with liner plate in rotating cylinder, rotating cylinder one end be slurry into
Mouthful, the other end is slurry outlet, and the both ends of rotating cylinder are installed by bearing support, and transmission device is connected on rotating cylinder,
Transmission device includes motor, retarder, driving gear and driven gear, and motor connects retarder, and retarder connects driving gear,
Driving gear is engaged with driven gear, and driven gear is outside rotating cylinder;It is equipped with several partition boards in rotating cylinder, is set on partition board
There are sieve plate, partition board that will be divided into several compartments inside rotating cylinder, ballstone is housed in compartment, from slurry import to slurry outlet compartment
Interior ballstone average diameter is sequentially reduced.The preliminary slurry for grinding screening is sent into ball mill from slurry import, and rotating cylinder is passing
It is rotated under the drive of dynamic device, slurrying is ground under the action of ballstone, and compartment, the ballstone in each compartment are increased by partition board
Grading is different, and the slurry of previous compartment grinding enters latter compartment by the sieve plate on partition board, until after reaching requirement granularity from
Slurry outlet is sent out.
Preferably, grader includes concatenated level-one grader and two level grader, the fine material outlet connection one of vibrating screen
The fine material outlet of grade grader, level-one grader connects level-one slurry can, the coarse fodder outlet connection two level classification of level-one grader
The fine material outlet of machine, two level grader connects two level slurry can, the coarse fodder outlet connection crusher of two level grader, level-one storage slurry
Tank connection level-one falls stock pump, level-one fall stock pump connection continuous ball mill, and two level slurry can connects two level and falls stock pump, and two level falls stock pump
Connect slurrying machine.The fines that level-one grader filters out from fine material outlet send to level-one slurry can store, the coarse fodder filtered out from
Coarse fodder outlet, which is sent to two level grader, further sieves, and the fines that two level grader filters out send to two level to store up and starch from fine material outlet
Tank stores, and the coarse fodder filtered out is exported from coarse fodder and sent out, and the slurry in level-one slurry can passes through the continuous ball of the level-one feeding of falling stock pump
Grinding machine, the slurry in two level slurry can are tentatively ground again by the two level feeding of falling stock pump slurrying machine, by two-stage grader into
Row graded operation ensures grading effect.
Preferably, level-one grader and two level grader are spiral classifier.
Preferably, the coarse fodder outlet of grader connects crusher by inclined angle belt machine.
The pulping process carried out using above-mentioned ceramic raw material continuous slurrying system, is comprised the following steps that:
1) all ceramic raw materials are sent into slurrying machine and carry out slurrying;
2) pass through grader sizing screening;
3) fines of classification out is sent into continuous ball mill, and the coarse fodder for being classified out carries out being re-fed into slurrying machine after being crushed.
Preferably, sizing screening is classified for two-stage, and the fines that the first order is classified out is sent into continuous ball mill, the first fraction
The coarse fodder of grade out enters second level classification, and the fines that the second level is classified out is sent into slurrying machine, and the second level is classified out thick
Material is crushed, and slurrying machine is sent into after being crushed.
Possessed advantageous effect is the present invention compared with prior art:
Ceramic raw material continuous slurrying system and technological design are reasonable, are ground brokenly to large particle by slurrying machine cycle
It is broken, the pug for meeting fineness requirement is melted into slurry, continuous ball mill is used further to after classification, greatly improves ceramic raw material system
The efficiency of slurry reduces energy consumption, reduces production cost.
Description of the drawings
Fig. 1 is the front view of the present invention;
Fig. 2 is the vertical view of the present invention;
Fig. 3 is the structural schematic diagram of slurrying machine;
Fig. 4 is the structural schematic diagram of continuous ball mill.
In figure:1, slurrying machine;2, feed back transmission belt;3, level-one grader;4, two level grader;5, crusher;6, two level
Slurry can;7, level-one slurry can;8, vibrating screen;9, pan feeding chute;10, chute;11, inclined angle belt machine;12, slurrying tank;13, it props up
Support rotating wheel;14, swivel becket is assisted;15, speed reducer drives;16, driving gear;17, driven gear;18, continuous ball mill;
19, two level falls stock pump;20, level-one falls stock pump;21, transmission device;22, rotating cylinder;23, partition board;24, compartment.
Specific implementation mode
The embodiment of the present invention is described further below in conjunction with the accompanying drawings:
As depicted in figs. 1 and 2, ceramic raw material continuous slurrying system includes slurrying machine 1, grader and continuous ball mill 18,
Slurrying machine 1 and grader side are equipped with feed back transmission belt 2, and 1 one end of slurrying machine is feeding mouth, is equipped with filler at feeding mouth, separately
One end is discharge port, and discharge outlet is equipped with vibrating screen 8, the coarse fodder outlet connection feed back transmission belt 2 of vibrating screen 8, vibrating screen 8 it is thin
The fine material outlet of material outlet connection grader, the coarse fodder outlet connection crusher 5 of grader, grader connects slurry can, storage slurry
Tank is connected with down stock pump, the connection of falling stock pump continuous ball mill 18, and crusher 5 connects 2 one end of feed back transmission belt, feed back transmission belt 2
The other end connects 1 entrance of slurrying machine.
Slurrying machine 1 includes rack, and rack is equipped with slurrying tank 12, and slurrying tank 12 is externally provided with a circle driven gear 17, driven
Gear 17 is engaged with driving gear 16, and driving gear 16 connects speed reducer driving 15;12 outer both ends of slurrying tank are equipped with auxiliary and rotate
Ring 14, auxiliary swivel becket 14 coordinate with support rotating wheel 13.
12 inner wall of slurrying tank is equipped with high alumina lining brick or middle high alumina lining brick, and both ends are equipped with rubber lining in slurrying tank 12.
The feeding mouth of slurrying machine 1 is equipped with inclined pan feeding chute 9.
Continuous ball mill includes rotating cylinder 22, is equipped with liner plate in rotating cylinder 22,22 one end of rotating cylinder be slurry into
Mouthful, the other end is slurry outlet, and the both ends of rotating cylinder 22 are installed by bearing support, and transmission dress is connected on rotating cylinder 22
21 are set, transmission device 21 includes motor, retarder, driving gear and driven gear, and motor connects retarder, retarder connection master
Moving gear, driving gear are engaged with driven gear, and driven gear is outside rotating cylinder 22;Be equipped in rotating cylinder 22 it is several every
Plate 23, partition board 23 are equipped with sieve plate, and partition board 23 will be divided into several compartments 24, ballstone is housed in compartment 24 inside rotating cylinder 22,
It is sequentially reduced from slurry import to the ballstone average diameter in slurry outlet compartment 24.
Grader includes concatenated level-one grader 3 and two level grader 4, and the fine material outlet of vibrating screen 8 connects a fraction
Grade machine 3, the fine material outlet connection level-one slurry can 7 of level-one grader 3, the coarse fodder outlet connection two level classification of level-one grader 3
Machine 4, the fine material outlet connection two level slurry can 6 of two level grader 4, the coarse fodder outlet connection crusher 5 of two level grader 4, one
Grade slurry can 7 connects level-one and falls stock pump 20, and level-one falls stock pump 20 and connects continuous ball mill 18, and two level slurry can 6 connects two level and falls
Stock pump 19, two level fall stock pump 19 and connect slurrying machine 1.
Level-one grader 3 and two level grader 4 are spiral classifier.
The coarse fodder outlet of grader connects crusher 5 by inclined angle belt machine 11.
The pulping process carried out using above-mentioned ceramic raw material continuous slurrying system, is comprised the following steps that:
1) all ceramic raw materials are sent into slurrying machine and carry out slurrying;
2) pass through grader sizing screening;
3) fines of classification out is sent into continuous ball mill, and the coarse fodder for being classified out carries out being re-fed into slurrying machine after being crushed.
Sizing screening is classified for two-stage, and the fines that the first order is classified out is sent into continuous ball mill, and the first order is classified out
Coarse fodder enter second level classification, fines that the second level is classified out is sent into slurrying machine, and the coarse fodder that the second level is classified out carries out
It is broken, it is sent into slurrying machine after being crushed.
Ceramic raw material forms the circuit being closed by slurrying machine and deuterostrophies hierarchy system, and thinner slurry is directly entered
Continuous ball milling carries out continuous slurrying, and thicker slurry, block continue slurry by entering slurrying machine after roller pair breaking, be always ensured that
There is continuous slurry to enter continuous ball milling link, to realize the continuous slurrying technique of ceramic raw material, improves pulping efficiency.