CN106391266A - Ceramic raw material continuous pulping system and process - Google Patents

Ceramic raw material continuous pulping system and process Download PDF

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Publication number
CN106391266A
CN106391266A CN201611049929.9A CN201611049929A CN106391266A CN 106391266 A CN106391266 A CN 106391266A CN 201611049929 A CN201611049929 A CN 201611049929A CN 106391266 A CN106391266 A CN 106391266A
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China
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slurrying
machine
ceramic raw
level
grader
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CN201611049929.9A
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CN106391266B (en
Inventor
高艳亮
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Guangdong Ding Hui Polytron Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Fodder In General (AREA)

Abstract

The invention relates to a ceramic raw material continuous pulping system and a process, and belongs to the technical field of preparation of ceramic raw materials. The ceramic raw material continuous pulping system comprises a pulping machine, a classifier and a continuous ball milling machine; and a return transmission belt is arranged on one sides of the pulping machine and the classifier. The process comprises the following process steps: 1) the ceramic raw materials are fed in the pulping machine for pulping; 2) the ceramic raw materials are classified and screened; and 3) the classified fine materials are fed in the continuous ball milling machine; and the classified thick materials are crushed to feed in the pulping machine. The system and the process circularly grind and crush large particles through the pulping machine, pulp pugs accordant with the fineness requirements, apply the classified particles to the continuous ball milling machine, greatly improve the pulping efficiency of the ceramic raw materials, reduce the production energy consumption, and reduce the production cost.

Description

Ceramic raw material continuous slurrying system and technique
Technical field
The present invention relates to a kind of ceramic raw material continuous slurrying system and technique, belong to ceramic raw material preparing technical field.
Background technology
The preparation of construction sanitary ceramic raw material, is the key link in ceramics factory's production process, is also Production of Ceramics process In main power consumption and cost link.At present using intermittent ball mill or continuous ball mill system in ceramic raw material preparation process Slurry operation, ceramic raw material is ground being crushed to by ballstone in ball mill and can use granularity, and current ceramic raw material is all straight Tap into into ball mill, the bulk materials in raw material, the particularly bulk materials in pug are not all through screening and broken, ball milling Efficiency is low, and longevity of service, production capacity are low, slurry moisture and less stable.
Content of the invention
According to deficiency of the prior art above, the technical problem to be solved in the present invention is:There is provided a kind of ceramic raw material even Continuous pulping system and technique, solve the above problems.
Ceramic raw material continuous slurrying system of the present invention, including slurrying machine, grader and continuous ball mill, slurrying machine It is provided with feed back transmission belt with grader side, slurrying machine one end is feeding mouth, is provided with filler at feeding mouth, the other end is discharging Mouthful, discharge outlet is provided with vibratory sieve, and the coarse fodder outlet of vibratory sieve connects feed back transmission belt, and the fines outlet of vibratory sieve connects classification Machine, the coarse fodder outlet of grader connects disintegrating machine, and the fines outlet of grader connects slurry can, and slurry can is connected with down stock pump, The connection of falling stock pump continuous ball mill, disintegrating machine connects feed back transmission belt one end, and the feed back transmission belt other end connects slurrying machine entrance.
During work, rotated by slurrying machine and bulk pug is decomposed, tiny particle is ground, is then sent to shake Dynamic sieve, feed back transmission belt delivered to by the coarse fodder after screening, and grader delivered to by the fines after screening, and after classification, satisfactory fines send To slurry can, continuous ball mill delivered to by the fines in slurry can, and the coarse fodder after classification is delivered to feed back and passed after delivering to crusher in crushing Dynamic band, slurrying machine sent back to by the material on feed back transmission belt, circulates work.
Preferably, slurrying machine includes frame, and frame is provided with slurrying tank, and slurrying tank is externally provided with a circle driven gear, driven Gear is engaged with driving gear, and driving gear connects reductor and drives;The outer two ends of slurrying tank are provided with auxiliary swivel becket, and auxiliary rotates Ring is coordinated with support rotating wheel, carries out preliminary grinding by the rotation of slurrying tank and crushes.
Preferably, slurrying top tank structure is provided with high alumina lining brick or middle high alumina lining brick, and in slurrying tank, two ends are provided with rubber lining, Reduce the abrasion of slurrying tank.
Preferably, the feeding mouth of slurrying machine is provided with the pan feeding chute of inclination.
Preferably, continuous ball mill includes rotating cylinder, is provided with liner plate in rotating cylinder, and rotating cylinder one end is entered for slurry Mouthful, the other end is slurry outlet, and the two ends of rotating cylinder are installed by bearings, and rotating cylinder is connected with transmission device, Transmission device includes motor, decelerator, driving gear and driven gear, motor connection decelerator, and decelerator connects driving gear, Driving gear is engaged with driven gear, and driven gear is contained in outside rotating cylinder;It is provided with some dividing plates in rotating cylinder, dividing plate sets Have sieve plate, dividing plate will be divided into some separations inside rotating cylinder, separation built with ballstone, from slurry import to slurry outlet separation Interior ballstone average diameter is sequentially reduced.The slurry tentatively grinding screening sends into ball mill from slurry import, and rotating cylinder is passing Rotate under the drive of dynamic device, in the presence of ballstone, grind slurrying, and separation, the ballstone in each separation are increased by dividing plate Level joins difference, a separation after the sieve plate entrance that the slurry that previous separation grinds passes through on dividing plate, until it reaches require after granularity from Slurry outlet is sent.
Preferably, grader includes the one-level grader connected and two grades of graders, the fines outlet connection one of vibratory sieve Level grader, the fines outlet of one-level grader connects one-level slurry can, and the coarse fodder outlet of one-level grader connects two grades of classifications Machine, the fines outlet of two grades of graders connects two grades of slurry cans, and the coarse fodder outlet of two grades of graders connects disintegrating machine, one-level storage slurry Tank connects one-level and falls stock pump, one-level fall stock pump connections continuous ball mill, and two grades of slurry cans connect two grades of stock pumps, two grades of stock pumps Connect slurrying machine.The fines that one-level grader filters out from fines outlet deliver to one-level slurry can storage, the coarse fodder filtering out from Coarse fodder outlet is delivered to two grades of graders and is sieved further, and the fines that two grades of graders filter out delivers to two grades of storage slurries from fines outlet Tank stores, and the coarse fodder filtering out is sent from coarse fodder outlet, and the slurry in one-level slurry can passes through the continuous ball of the one-level feeding of falling stock pump Grinding machine, the slurry in two grades of slurry cans is tentatively ground again by the two grades of feeding of falling stock pump slurrying machines, is entered by two-stage grader Row graded operation is it is ensured that grading effect.
Preferably, one-level grader and two grades of graders are spiral classifier.
Preferably, the coarse fodder outlet of grader connects disintegrating machine by inclined angle belt machine.
The pulping process being carried out using above-mentioned ceramic raw material continuous slurrying system, is comprised the following steps that:
1) all ceramic raw materials feeding slurrying machine is carried out slurrying;
2) pass through grader sizing screening;
3) continuous ball mill sent into by classification fines out, and classification coarse fodder out is re-fed into slurrying machine after carrying out crushing.
Preferably, sizing screening is classified for two-stage, and the fines that the first order is classified out sends into continuous ball mill, the first fraction Level coarse fodder out enters second level classification, and slurrying machine sent into by the fines that the second level is classified out, and it is thick that the second level is classified out Material is crushed, and sends into slurrying machine after crushing.
The present invention is compared with prior art had an advantageous effect in that:
Ceramic raw material continuous slurrying system and technological design rationally, are ground brokenly to bulky grain thing by the circulation of slurrying machine Broken, the pug meeting fineness requirement is melted into slurry, is used further to continuous ball mill after classification, greatly improves ceramic raw material system The efficiency of slurry, reduces energy consumption, reduces production cost.
Brief description
Fig. 1 is the front view of the present invention;
Fig. 2 is the top view of the present invention;
Fig. 3 is the structural representation of slurrying machine;
Fig. 4 is the structural representation of continuous ball mill.
In figure:1st, slurrying machine;2nd, feed back transmission belt;3rd, one-level grader;4th, two grades of graders;5th, disintegrating machine;6th, two grades Slurry can;7th, one-level slurry can;8th, vibratory sieve;9th, pan feeding chute;10th, chute;11st, inclined angle belt machine;12nd, slurrying tank;13rd, prop up Support rotating wheel;14th, assist swivel becket;15th, reductor drives;16th, driving gear;17th, driven gear;18th, continuous ball mill; 19th, two grades fall stock pump;20th, one-level falls stock pump;21st, transmission device;22nd, rotating cylinder;23rd, dividing plate;24th, separation.
Specific embodiment
Below in conjunction with the accompanying drawings embodiments of the invention are described further:
As depicted in figs. 1 and 2, ceramic raw material continuous slurrying system includes slurrying machine 1, grader and continuous ball mill 18, Slurrying machine 1 and grader side are provided with feed back transmission belt 2, and slurrying machine 1 one end is feeding mouth, is provided with filler, separately at feeding mouth One end is discharging opening, and discharge outlet is provided with vibratory sieve 8, and the coarse fodder outlet of vibratory sieve 8 connects feed back transmission belt 2, vibratory sieve 8 thin Material outlet connects grader, and the coarse fodder outlet of grader connects disintegrating machine 5, and the fines outlet of grader connects slurry can, storage slurry Tank is connected with down stock pump, the connection of falling stock pump continuous ball mill 18, and disintegrating machine 5 connects feed back transmission belt 2 one end, feed back transmission belt 2 The other end connects slurrying machine 1 entrance.
Slurrying machine 1 includes frame, and frame is provided with slurrying tank 12, and slurrying tank 12 is externally provided with a circle driven gear 17, driven Gear 17 is engaged with driving gear 16, and driving gear 16 connects reductor and drives 15;The outer two ends of slurrying tank 12 are provided with auxiliary and rotate Ring 14, auxiliary swivel becket 14 is coordinated with support rotating wheel 13.
Slurrying tank 12 inwall is provided with high alumina lining brick or middle high alumina lining brick, and in slurrying tank 12, two ends are provided with rubber lining.
The feeding mouth of slurrying machine 1 is provided with the pan feeding chute 9 of inclination.
Continuous ball mill includes rotating cylinder 22, is provided with liner plate in rotating cylinder 22, and rotating cylinder 22 one end is entered for slurry Mouthful, the other end is slurry outlet, and the two ends of rotating cylinder 22 are installed by bearings, and rotating cylinder 22 is connected with transmission dress Put 21, transmission device 21 includes motor, decelerator, driving gear and driven gear, motor connection decelerator, and decelerator connects master Moving gear, driving gear is engaged with driven gear, and driven gear is contained in outside rotating cylinder 22;Be provided with rotating cylinder 22 some every Plate 23, dividing plate 23 is provided with sieve plate, and dividing plate 23 will be divided into some separations 24 inside rotating cylinder 22, separation 24 built with ballstone, It is sequentially reduced from the ballstone average diameter in slurry outlet separation 24 for the slurry import.
Grader includes the one-level grader 3 connected and two grades of graders 4, and the fines outlet of vibratory sieve 8 connects a fraction Level machine 3, the fines outlet of one-level grader 3 connects one-level slurry can 7, and the coarse fodder outlet of one-level grader 3 connects two grades of classifications Machine 4, the fines outlet of two grades of graders 4 connects two grades of slurry cans 6, and the coarse fodder of two grades of graders 4 exports and connects disintegrating machine 5, and one Level slurry can 7 connects one-level stock pump 20, and stock pump 20 connects continuous ball mill 18 to one-level, and two grades of slurry cans 6 connect two grades and fall Stock pump 19, two grades fall stock pump 19 connect slurrying machine 1.
One-level grader 3 and two grades of graders 4 are spiral classifier.
The coarse fodder outlet of grader connects disintegrating machine 5 by inclined angle belt machine 11.
The pulping process being carried out using above-mentioned ceramic raw material continuous slurrying system, is comprised the following steps that:
1) all ceramic raw materials feeding slurrying machine is carried out slurrying;
2) pass through grader sizing screening;
3) continuous ball mill sent into by classification fines out, and classification coarse fodder out is re-fed into slurrying machine after carrying out crushing.
Sizing screening is classified for two-stage, and continuous ball mill sent into by the fines that the first order is classified out, and the first order is classified out Coarse fodder enter second level classification, slurrying machine sent into by fines that the second level is classified out, and the coarse fodder that the second level is classified out is carried out Broken, send into slurrying machine after crushing.
Ceramic raw material passes through slurrying machine and deuterostrophies hierarchy system forms the loop of closure, and thinner slurry is directly entered Continuous ball milling carries out continuous slurrying, and thicker slip, block are entered slurrying machine after roller pair breaking and continue slurry, are always ensured that There is continuous slurry to enter continuous ball milling link, thus realizing the continuous slurrying technique of ceramic raw material, improving pulping efficiency.

Claims (10)

1. a kind of ceramic raw material continuous slurrying system it is characterised in that:Including slurrying machine (1), grader and continuous ball mill (18), slurrying machine (1) and grader side are provided with feed back transmission belt (2), and slurrying machine (1) one end is feeding mouth, sets at feeding mouth There is filler, the other end is discharging opening, discharge outlet is provided with vibratory sieve (8), the coarse fodder outlet of vibratory sieve (8) connects feed back transmission Band (2), vibratory sieve (8) fines outlet connect grader, grader coarse fodder outlet connect disintegrating machine (5), grader thin Material outlet connects slurry can, and slurry can is connected with down stock pump, the connection of falling stock pump continuous ball mill (18), and disintegrating machine (5) connects back to Material transmission belt (2) one end, feed back transmission belt (2) other end connects slurrying machine (1) entrance.
2. ceramic raw material continuous slurrying system according to claim 1 it is characterised in that:Described slurrying machine (1) includes Frame, frame is provided with slurrying tank (12), and slurrying tank (12) is externally provided with a circle driven gear (17), driven gear (17) and active Gear (16) engages, and driving gear (16) connects reductor and drives (15);The outer two ends of slurrying tank (12) are provided with auxiliary swivel becket (14), auxiliary swivel becket (14) and support rotating wheel (13) coordinate.
3. ceramic raw material continuous slurrying system according to claim 2 it is characterised in that:Described slurrying tank (12) inwall It is provided with high alumina lining brick or middle high alumina lining brick, the interior two ends of slurrying tank (12) are provided with rubber lining.
4. ceramic raw material continuous slurrying system according to claim 1 it is characterised in that:The entering of described slurrying machine (1) Material mouth is provided with the pan feeding chute (9) of inclination.
5. ceramic raw material continuous slurrying system according to claim 1 it is characterised in that:Described continuous ball mill includes Rotating cylinder (22), is provided with liner plate in rotating cylinder (22), rotating cylinder (22) one end is slurry import, and the other end goes out for slurry Mouthful, the two ends of rotating cylinder (22) are installed by bearings, and rotating cylinder (22) is connected with transmission device (21), transmission dress Put (21) and include motor, decelerator, driving gear and driven gear, motor connection decelerator, decelerator connects driving gear, main Moving gear is engaged with driven gear, and driven gear is contained in rotating cylinder (22) outward;Rotating cylinder is provided with some dividing plates in (22) (23), dividing plate (23) is provided with sieve plate, and dividing plate (23) is divided into some separations (24) by inside rotating cylinder (22), in separation (24) Equipped with ballstone, it is sequentially reduced from the ballstone average diameter in slurry outlet separation (24) for the slurry import.
6. ceramic raw material continuous slurrying system according to claim 1 it is characterised in that:Described grader includes connecting One-level grader (3) and two grades of graders (4), vibratory sieve (8) fines outlet connect one-level grader (3), one-level be classified The fines outlet of machine (3) connects one-level slurry can (7), and the coarse fodder of one-level grader (3) exports and connects two grades of graders (4), and two The fines outlet of level grader (4) connects two grades of slurry cans (6), and the coarse fodder outlet of two grades of graders (4) connects disintegrating machine (5), One-level slurry can (7) connects one-level stock pump (20), and stock pump (20) connects continuous ball mill (18), two grades of slurry cans to one-level (6) connect two grades fall stock pumps (19), two grades fall stock pump (19) connect slurrying machine (1).
7. ceramic raw material continuous slurrying system according to claim 6 it is characterised in that:Described one-level grader (3) It is spiral classifier with two grades of graders (4).
8. ceramic raw material continuous slurrying system according to claim 1 it is characterised in that:The coarse fodder of described grader goes out Mouth connects disintegrating machine (5) by inclined angle belt machine (11).
9. a kind of pulping process being carried out using any one of claim 1-8 ceramic raw material continuous slurrying system, its feature exists In:Comprise the following steps that:
1) all ceramic raw materials feeding slurrying machine is carried out slurrying;
2) pass through grader sizing screening;
3) continuous ball mill sent into by classification fines out, and classification coarse fodder out is re-fed into slurrying machine after carrying out crushing.
10. ceramic raw material continuous slurrying technique according to claim 9 it is characterised in that:Described sizing screening is two Level classification, continuous ball mill sent into by the fines that the first order is classified out, and the coarse fodder that the first order is classified out enters second level classification, Slurrying machine sent into by the fines that the second level is classified out, and the coarse fodder that the second level is classified out is crushed, and sends into slurrying machine after crushing.
CN201611049929.9A 2016-11-23 2016-11-23 Ceramic raw material continuous slurrying system and technique Active CN106391266B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328753A (en) * 2019-05-23 2019-10-15 佛山市恒力泰机械有限公司 Sand method is washed and starched in a kind of serialization
CN110404657A (en) * 2019-09-05 2019-11-05 广东鼎汇能科技股份有限公司 A kind of ceramic raw material intelligence wet powder-making production technology
CN114289132A (en) * 2021-12-16 2022-04-08 广东博晖机电有限公司 Wet continuous ball-milling production line for ceramic raw materials and working mode of wet continuous ball-milling production line

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Publication number Priority date Publication date Assignee Title
CN102814222A (en) * 2012-08-06 2012-12-12 东海县晶盛源硅微粉有限公司 Continuous dry ball milling device
CN103736573A (en) * 2014-01-21 2014-04-23 范新晖 Ceramic raw material grinding system
CN204911652U (en) * 2015-08-25 2015-12-30 湖南大球泥瓷艺有限公司 Ceramic raw materials's ball mill
CN105381841A (en) * 2015-11-25 2016-03-09 重庆帅昌机械制造有限公司 Stagewise type ball mill
CN105773835A (en) * 2016-03-09 2016-07-20 淄博唯能新材料科技有限公司 Ceramic raw material mixed-grinding concentrated preparation process and device
CN205462634U (en) * 2016-03-15 2016-08-17 惠达卫浴股份有限公司 Ceramic sanitary ware frit powder continuous production line
CN206253216U (en) * 2016-11-23 2017-06-16 高艳亮 Ceramic raw material continuous slurrying system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814222A (en) * 2012-08-06 2012-12-12 东海县晶盛源硅微粉有限公司 Continuous dry ball milling device
CN103736573A (en) * 2014-01-21 2014-04-23 范新晖 Ceramic raw material grinding system
CN204911652U (en) * 2015-08-25 2015-12-30 湖南大球泥瓷艺有限公司 Ceramic raw materials's ball mill
CN105381841A (en) * 2015-11-25 2016-03-09 重庆帅昌机械制造有限公司 Stagewise type ball mill
CN105773835A (en) * 2016-03-09 2016-07-20 淄博唯能新材料科技有限公司 Ceramic raw material mixed-grinding concentrated preparation process and device
CN205462634U (en) * 2016-03-15 2016-08-17 惠达卫浴股份有限公司 Ceramic sanitary ware frit powder continuous production line
CN206253216U (en) * 2016-11-23 2017-06-16 高艳亮 Ceramic raw material continuous slurrying system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110328753A (en) * 2019-05-23 2019-10-15 佛山市恒力泰机械有限公司 Sand method is washed and starched in a kind of serialization
CN110404657A (en) * 2019-09-05 2019-11-05 广东鼎汇能科技股份有限公司 A kind of ceramic raw material intelligence wet powder-making production technology
CN114289132A (en) * 2021-12-16 2022-04-08 广东博晖机电有限公司 Wet continuous ball-milling production line for ceramic raw materials and working mode of wet continuous ball-milling production line

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Effective date of registration: 20180810

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Patentee before: Shandong Dinghuineng Technology Co., Ltd