CN106387654B - A kind of preparation method of anti-aging modified corn powder - Google Patents

A kind of preparation method of anti-aging modified corn powder Download PDF

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CN106387654B
CN106387654B CN201610811691.2A CN201610811691A CN106387654B CN 106387654 B CN106387654 B CN 106387654B CN 201610811691 A CN201610811691 A CN 201610811691A CN 106387654 B CN106387654 B CN 106387654B
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amylase
mixed liquor
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CN106387654A (en
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刘景圣
赵城彬
张�浩
张大力
郑明珠
蔡丹
修琳
许秀颖
刘回民
曹勇
闵伟红
刘惠麟
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Jilin Agricultural University
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Abstract

The present invention provides a kind of preparation method of anti-aging modified corn powder, belongs to starch conversion processing technique field.This method crushes after corn is peeled and obtains corn flour, and corn flour is mixed with water, obtains mixed liquor;Then mixed liquor is subjected to ultra high pressure treatment, the mixed liquor after obtaining ultra high pressure treatment;Composite alpha-amylase is added into the mixed liquor after ultra high pressure treatment again, then carries out ultrasonic wave added enzymolysis processing, obtains enzymolysis liquid;Then active polysaccharide and emulsifier are added into enzymolysis liquid, carries out microjet homogenization, the enzymolysis liquid after obtaining microjet homogeneous after mixing;Finally the enzymolysis liquid after microjet homogeneous is concentrated under reduced pressure, is dried in vacuo, the product after drying is carried out to pulverize to obtain dry powder, microwave combustion method is carried out to get anti-aging modified corn powder to dry powder.The corn flour gelatinization heat enthalpy value of this method simple process, acquisition is low, reduces starch recrystallization ordering degree, to delay the aging of starch in corn.

Description

A kind of preparation method of anti-aging modified corn powder
Technical field
The invention belongs to starch conversion processing technique fields, and in particular to a kind of preparation side of anti-aging modified corn powder Method.
Background technique
For corn food as starch food, quality will receive the influence of cornstarch aging characteristics.Starch passes through steaming It boils, bake etc. after modes are gelatinized, the stickiness, gel strength, hardness, mouthfeel, transparency, the viscoelasticity that occur in storage Equal functional characteristics variation is closely related with the dynamic process of age of starch.Therefore, effectively control cornstarch aging just at To extend one of the important means of corn based food shelf life.
Superhigh pressure technique refers to that raw-food material is placed in closed high-pressure bottle (usually by oil or water through vacuum sealing Medium of the equal fluids as equipment transmitting pressure), make food in high pressure and centainly at a temperature of handle certain time, cause food In the gelatinization of the Basic knowledge of analytical reagents such as starch, enzyme and protein, inactivation, denaturation, to reach, sterilization, material is modified and generates New institutional framework improves the purpose of food quality.The modified by ultra high pressure technology of starch belongs to physical modification, starch can be made to exist Grain structure and physicochemical property under room temperature or lower temperature change, to reach change, improve the mesh such as starch quality characteristic 's.
Ultrasonic technology is widely used in food industry, occupies an important position in food processing.Ultrasonic wave is substance One of medium elastic mechanical wave generates fuel factor, mechanical effect or cavitation effect when it is propagated in the medium.Ultrasonic energy The reason of enough the improving aqueous chemical reaction speed and yield mainly cavitation of ultrasonic wave in liquid medium.Cavitation bubble collapses Routed moment generates localized hyperthermia's high pressure around cavitation bubble, and with strong shock wave and impingement flow, to generate a system Arrange (mechanical stirring, phase counterdiffusion, homogenization, cohesion, machine cut and mechanical crushing etc.) physical chemistry effect.
Microjet homogeneous is the new technology that developed recently gets up, and is a kind of conveying of collection, mixing, pulverizes, pressurization, extruding Integrated emerging physical treatment means are operated in etc. a variety of units.In microjet homogenizing process, material is by intensive shear, high frequency The mechanical forces such as concussion, hole explosion and the shock of molecule high speed convection, can be such that material mixes well, promote between molecule Interaction causes molecular structure and functional characteristic that significant changes occur.
Existing related patents report improves jade in conjunction with ultrasonic treatment by cellulase degradation using corn stover as raw material The ageing resistance (CN105315500A) of rice starch.But the prior art there are modified effects it is poor, modification efficiency is low the problems such as.
Summary of the invention
The purpose of the present invention is to solve the method modification efficiency of the existing ageing resistance for improving cornstarch is low Problem, and a kind of preparation method of anti-aging modified corn powder is provided.
The technical problem to be solved by the present invention is to what is be achieved through the following technical solutions:
A kind of preparation method of anti-aging modified corn powder, method includes the following steps:
Step 1: it is crushed after corn is peeled and obtains corn flour, corn flour is mixed with water, obtains mixed liquor;
Step 2: the mixed liquor that step 1 is obtained carries out ultra high pressure treatment, the mixed liquor after obtaining ultra high pressure treatment;
Step 3: composite alpha-amylase is added into the mixed liquor after the ultra high pressure treatment that step 2 obtains, is then surpassed The processing of sound assistance enzymolysis, obtains enzymolysis liquid;
Step 4: active polysaccharide and emulsifier being added into the enzymolysis liquid of step 3, and it is equal to carry out microjet after mixing Matter processing, the enzymolysis liquid after obtaining microjet homogeneous;
Step 5: the enzymolysis liquid after microjet homogeneous being concentrated under reduced pressure, is dried in vacuo, and the product after drying is carried out Dry powder is pulverized to obtain, microwave combustion method is carried out to get anti-aging modified corn powder to dry powder.
Preferably, the pressure of the step 2 ultra high pressure treatment is 200-600MPa, and the processing time is 2-60min.
Preferably, the composite alpha-amylase of the step 3 includes alpha-amylase and maltogenic amylase.
Preferably, in the composite alpha-amylase, the mass ratio of alpha-amylase and maltogenic amylase is (1-5): (1- 5)。
Preferably, the additional amount of the composite alpha-amylase is the 0.5-5% of the mixed liquor quality after ultra high pressure treatment.
Preferably, in the ultrasonic wave added enzymolysis processing of the step 3, ultrasonic power 100-500W.
Preferably, the treatment temperature of the step 3 is 20-60 DEG C, and the processing time is 5-40min.
Preferably, the step 4 active polysaccharide is beta glucan, and emulsifier is soybean lecithin.
Preferably, the step 4 microjet homogenization pressure is 40-120MPa, and microjet homogenizing time is 1-5min.
Preferably, the step 5 microwave power is 200-400W, and the microwave time is 5-10min.
Beneficial effects of the present invention
This method provides a kind of preparation method of anti-aging modified corn powder, and this method first surpasses corn mixed liquor HIGH PRESSURE TREATMENT changes the pattern of growth of the ratio and crystal of amylose and amylopectin in corn, and then combining ultrasonic is auxiliary It helps enzymolysis processing to carry out restricted hydrolysis to cornstarch, reduces amylopectin side chains length, inhibit amylopectin recrystallization;So Add active polysaccharide and emulsifier in backward enzymolysis liquid, carry out microjet homogenization, mix well material, promote molecule it Between interaction;Microwave combustion method is carried out after drying, can effectively reduce the seepage discharge of amylose, and starch recrystallization is caused to have Sequence degree reduces, to delay the aging of starch in corn.This method simple process, safe operation, preparation time it is short and at This is low, the features such as, the corn flour gelatinization heat enthalpy value of acquisition is low, reduces starch recrystallization ordering degree, to delay corn The aging of middle starch can be applied in steamed bun, dumpling and noodles, improve the nutritive peculiarity and quality of product, while delay product Aging.
Detailed description of the invention
Fig. 1 is a kind of process route chart of the preparation method of anti-aging modified corn powder of the present invention.
Specific embodiment
The present invention provides a kind of preparation method of anti-aging modified corn powder, method includes the following steps:
Step 1: it is crushed after corn is peeled and obtains corn flour, corn flour is mixed with water, obtains mixed liquor;
Step 2: the mixed liquor that step 1 is obtained carries out ultra high pressure treatment, the mixed liquor after obtaining ultra high pressure treatment;
Step 3: composite alpha-amylase is added into the mixed liquor after the ultra high pressure treatment that step 2 obtains, is then surpassed The processing of sound assistance enzymolysis, obtains enzymolysis liquid;
Step 4: active polysaccharide and emulsifier being added into the enzymolysis liquid of step 3, and it is equal to carry out microjet after mixing Matter processing, the enzymolysis liquid after obtaining microjet homogeneous;
Step 5: the enzymolysis liquid after microjet homogeneous being concentrated under reduced pressure, is dried in vacuo, and the product after drying is carried out Dry powder is pulverized to obtain, microwave combustion method is carried out to get anti-aging modified corn powder to dry powder.
According to the present invention, corn flour is pulverized and sieved to obtain after first corn is peeled, 40-160 mesh is preferably crossed, then by corn Powder mixes to obtain mixed liquor with water, and the mass ratio of the corn flour and water is preferably (1-10): 10.
According to the present invention, mixed liquor obtained above is put into ultra-high pressure apparatus and carries out ultra high pressure treatment, obtains superelevation Pressure treated mixed liquor;The present invention is to change amylose and amylopectin in corn using the effect of ultra high pressure treatment Ratio and crystal pattern of growth, while improve starch Avrami nucleation index, reduce recrystallization rate constant, favorably In delaying rate of ageing of the corn flour in storage, achieve the purpose that corn flour is anti-aging;The ultra high pressure treatment pressure Power is preferably 200-600MPa, more preferably 500MPa;Handling the time is preferably 2-60min, more preferably 30min.
According to the present invention, composite alpha-amylase is added into the mixed liquor after ultra high pressure treatment, is subsequently placed in ultrasonication Ultrasonic wave added enzymolysis processing is carried out in device, obtains enzymolysis liquid after enzymatic hydrolysis;The present invention is handled using combining ultrasonic assistance enzymolysis to corn Starch carries out restricted hydrolysis, reduces amylopectin side chains length, inhibits amylopectin recrystallization;The composite alpha-amylase is excellent Choosing includes alpha-amylase and maltogenic amylase, and α -1.4 glycosidic bond in alpha-amylase energy hydrolysed corn starch molecule is arbitrarily cut Be broken into short chain dextrin different in size and a small amount of low molecule carbohydrate, amylose and amylopectin in the form of random into Row decomposes, and complicated arrangement mode can effectively interfere the crystallization of starch, so as to improve starch ageing resistance;Meanwhile wheat Bud saccharogenic amylase has fresh-keeping anti ageing property, reduces it by starch by degrading maize starch and a possibility that back reaction occurs, The sugar and dextrin for generating low molecular weight, delay the ageing time of starch, and compared with single amylase, the present invention uses composite starch Enzyme (alpha-amylase and maltogenic amylase) has the function of synergy.The matter of the alpha-amylase and maltogenic amylase Amount is than being preferably (1-5): (1-5);Ultrasonic power is preferably 100-500W, more preferably 200W;Composite alpha-amylase additive amount is excellent It is selected as the 0.5-5% of mixed liquor quality, more preferably 2%, treatment temperature is preferably 20-60 DEG C, and more preferably 45 DEG C, when processing Between preferably 5-40min, more preferably 30min, reaction pH be 5-7, more preferably 6.
According to the present invention, active polysaccharide and emulsifier are added in Xiang Shangshu enzymolysis liquid, the active polysaccharide is poly- for β-Portugal Sugar, emulsifier are soybean lecithin, and material is put into progress microjet homogenization in Microfluidizer after mixing, obtains micro- penetrate Enzymolysis liquid after flowing homogeneous;The active polysaccharide is preferably beta glucan, and emulsifier is preferably soybean lecithin, active polysaccharide Hydroxyl can form a large amount of hydrogen bond with the moisture of hydroxyl and surrounding on starch chain, play the role of preventing starch retrogradation.Emulsification With the fatty acid long-chain of line style in agent molecule, can be formed by connecting with amylose as helical form compound, to reduce starch The crystallization degree of molecule, and enter inside amylose, the cohesion of amylopectin is prevented, so that the aging of starch-based product be prevented to return It is raw.The additive amount of the active polysaccharide is preferably the 5% of enzymolysis liquid quality;The additive amount of emulsifier is preferably enzymolysis liquid quality 3%;Material is exactly put into Microfluidizer and is handled by concrete operations.The microjet homogenization pressure is excellent It is selected as 40-120MPa, more preferably 100MPa, microjet homogenizing time is preferably 1-5min, more preferably 3min.;
According to the present invention, the enzymolysis liquid after microjet homogeneous is concentrated under reduced pressure, is dried in vacuo, moisture content of material is made Lower than 10%, product is carried out after vacuum drying to pulverize to obtain dry powder, microwave combustion method is carried out to dry powder and is changed to get anti-aging Property corn flour;The purpose of microwave treatment is to can effectively reduce the seepage discharge of amylose, and starch is caused to recrystallize ordering degree It reduces, to delay the aging of starch in corn;The microwave power is preferably 200-400W, more preferably 300W, microwave Time is preferably 5-10min, more preferably 8min.
Further detailed description is done to the present invention combined with specific embodiments below.
Embodiment 1
It is crushed after corn is peeled and sieves with 100 mesh sieve to obtain corn flour, with the solid-liquid ratio of 1:10 corn flour is mixed mixed with water Liquid is closed, under the conditions of processing pressure is 500MPa, ultra high pressure treatment 30min is carried out to mixed liquor;To mixing after ultra high pressure treatment The composite alpha-amylase (mass ratio of alpha-amylase and maltogenic amylase is 1:1) for closing addition 2% in liquid, is subsequently placed in ultrasonic wave In processor, ultrasonic wave added enzymolysis processing is carried out under the conditions of ultrasonic power is 200W, reaction temperature is 45 DEG C, reaction pH is 6 30min, after enzymatic hydrolysis enzymolysis liquid;The beta glucan and 3% soybean lecithin of addition 5% into enzymolysis liquid, in microjet after mixing Homogenization pressure carries out microjet homogenization 3min under the conditions of being 100MPa;Enzymolysis liquid after microjet homogeneous depressurize dense Contracting, vacuum drying, make moisture content of material lower than 10%, carry out pulverizing to obtain dry powder after vacuum drying, be in microwave power Under the conditions of 300W, microwave combustion method 8min is carried out to dry powder, up to anti-aging corn flour after microwave combustion method.
The results showed that the corn flour gelatinization heat enthalpy value that 1 preparation method of embodiment obtains is low, reach 8.96J/g, than not Corn flour (corn flour after decortication smashes) before modified reduces 8.57%, and the food using corn flour preparation has very Good anti-aging property.
Embodiment 2
It is crushed after corn is peeled and sieves with 100 mesh sieve to obtain corn flour, with the solid-liquid ratio of 1:10 corn flour is mixed mixed with water Liquid is closed, under the conditions of processing pressure is 450MPa, ultra high pressure treatment 40min is carried out to mixed liquor;To mixing after ultra high pressure treatment The composite alpha-amylase (mass ratio of alpha-amylase and maltogenic amylase is 1:1) for closing addition 1% in liquid, is subsequently placed in ultrasonic wave In processor, carried out at ultrasonic wave added enzymatic hydrolysis under the conditions of ultrasonic power is 250W, reaction temperature is 45 DEG C, reaction pH is 5.5 25min is managed, obtains enzymolysis liquid after enzymatic hydrolysis;Into enzymolysis liquid, the beta glucan and 3% soybean lecithin of addition 5%, are penetrated after mixing micro- It flows under the conditions of homogenization pressure is 110MPa and carries out microjet homogenization 2min;Enzymolysis liquid after microjet homogeneous is depressurized Concentration, vacuum drying, make moisture content of material lower than 10%, carry out pulverizing to obtain dry powder after vacuum drying, in microwave power Under the conditions of 250W, microwave combustion method 10min is carried out to dry powder, up to anti-aging corn flour after microwave combustion method.
The results showed that the corn flour gelatinization heat enthalpy value that 2 preparation method of embodiment obtains is low, reach 9.12J/g, than not Corn flour before modified reduces 6.94%, and the food using corn flour preparation has good anti-aging property.
Embodiment 3
It is crushed after corn is peeled and sieves with 100 mesh sieve to obtain corn flour, with the solid-liquid ratio of 1:10 corn flour is mixed mixed with water Liquid is closed, under the conditions of processing pressure is 550MPa, ultra high pressure treatment 20min is carried out to mixed liquor;To mixing after ultra high pressure treatment The composite alpha-amylase (mass ratio of alpha-amylase and maltogenic amylase is 1:1) for closing addition 3% in liquid, is subsequently placed in ultrasonic wave In processor, ultrasonic wave added enzymolysis processing is carried out under the conditions of ultrasonic power is 150W, reaction temperature is 50 DEG C, reaction pH is 6 35min, after enzymatic hydrolysis enzymolysis liquid;The beta glucan and 3% soybean lecithin of addition 5% into enzymolysis liquid, in microjet after mixing Homogenization pressure carries out microjet homogenization 4min under the conditions of being 90MPa;Enzymolysis liquid after microjet homogeneous depressurize dense Contracting, vacuum drying, make moisture content of material lower than 10%, carry out pulverizing to obtain dry powder after vacuum drying, be in microwave power Under the conditions of 350W, microwave combustion method 6min is carried out to dry powder, up to anti-aging corn flour after microwave combustion method.
The results showed that the corn flour gelatinization heat enthalpy value that 3 preparation method of embodiment obtains is low, reach 9.04J/g, than not Corn flour before modified reduces 7.76%, and the food using corn flour preparation has good anti-aging property.
Embodiment 4
It is crushed after corn is peeled and sieves with 100 mesh sieve to obtain corn flour, with the solid-liquid ratio of 1:10 corn flour is mixed mixed with water Liquid is closed, under the conditions of processing pressure is 200MPa, ultra high pressure treatment 60min is carried out to mixed liquor;To mixing after ultra high pressure treatment The composite alpha-amylase (mass ratio of alpha-amylase and maltogenic amylase is 1:1) for closing addition 0.5% in liquid, is subsequently placed in ultrasound In wave processor, carried out at ultrasonic wave added enzymatic hydrolysis under the conditions of ultrasonic power is 100W, reaction temperature is 20 DEG C, reaction pH is 6 40min is managed, obtains enzymolysis liquid after enzymatic hydrolysis;Into enzymolysis liquid, the beta glucan and 3% soybean lecithin of addition 5%, are penetrated after mixing micro- It flows under the conditions of homogenization pressure is 40MPa and carries out microjet homogenization 5min;Enzymolysis liquid after microjet homogeneous is depressurized Concentration, vacuum drying, make moisture content of material lower than 10%, carry out pulverizing to obtain dry powder after vacuum drying, in microwave power Under the conditions of 200W, microwave combustion method 10min is carried out to dry powder, up to anti-aging corn flour after microwave combustion method.
The results showed that the corn flour gelatinization heat enthalpy value that 4 preparation method of embodiment obtains is low, reach 9.24J/g, than not Corn flour before modified reduces 5.71%, and the food using corn flour preparation has good anti-aging property.
Embodiment 5
It is crushed after corn is peeled and sieves with 100 mesh sieve to obtain corn flour, with the solid-liquid ratio of 1:10 corn flour is mixed mixed with water Liquid is closed, under the conditions of processing pressure is 600MPa, ultra high pressure treatment 2min is carried out to mixed liquor;To the mixing after ultra high pressure treatment The composite alpha-amylase (mass ratio of alpha-amylase and maltogenic amylase is 1:1) of addition 5% in liquid, is subsequently placed at ultrasonic wave It manages in device, carries out ultrasonic wave added enzymolysis processing under the conditions of ultrasonic power is 500W, reaction temperature is 60 DEG C, reaction pH is 6 5min, after enzymatic hydrolysis enzymolysis liquid;Into enzymolysis liquid, the beta glucan and 3% soybean lecithin of addition 5%, equal in microjet after mixing Matter pressure carries out microjet homogenization 1min under the conditions of being 120MPa;Enzymolysis liquid after microjet homogeneous depressurize dense Contracting, vacuum drying, make moisture content of material lower than 10%, carry out pulverizing to obtain dry powder after vacuum drying, be in microwave power Under the conditions of 400W, microwave combustion method 5min is carried out to dry powder, up to anti-aging corn flour after microwave combustion method.
The results showed that the corn flour gelatinization heat enthalpy value that 5 preparation method of embodiment obtains is low, reach 9.21J/g, than not Corn flour before modified reduces 6.02%, and the food using corn flour preparation has good anti-aging property.

Claims (9)

1. a kind of preparation method of anti-aging modified corn powder, which is characterized in that method includes the following steps:
Step 1: it is crushed after corn is peeled and obtains corn flour, corn flour is mixed with water, obtains mixed liquor;
Step 2: the mixed liquor that step 1 is obtained carries out ultra high pressure treatment, the mixed liquor after obtaining ultra high pressure treatment;
Step 3: composite alpha-amylase being added into the mixed liquor after the ultra high pressure treatment that step 2 obtains, and it is auxiliary then to carry out ultrasound Enzymolysis processing is helped, enzymolysis liquid is obtained;The composite alpha-amylase includes alpha-amylase and maltogenic amylase;
Step 4: active polysaccharide and emulsifier being added into the enzymolysis liquid of step 3, carry out at microjet homogeneous after mixing Reason, the enzymolysis liquid after obtaining microjet homogeneous;The active polysaccharide is beta glucan;
Step 5: the enzymolysis liquid after microjet homogeneous being concentrated under reduced pressure, is dried in vacuo, and the product after drying is carried out ultra micro Dry powder is crushed to obtain, microwave combustion method is carried out to get anti-aging modified corn powder to dry powder.
2. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 2 The pressure of ultra high pressure treatment is 200-600MPa, and the processing time is 2-60min.
3. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that described is compound In amylase, the mass ratio of alpha-amylase and maltogenic amylase is (1-5): (1-5).
4. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that described is compound The additional amount of amylase is the 0.5-5% of the mixed liquor quality after ultra high pressure treatment.
5. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 3 Ultrasonic wave added enzymolysis processing in, ultrasonic power 100-500W.
6. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 3 Treatment temperature be 20-60 DEG C, the processing time be 5-40min.
7. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 4 Emulsifier is soybean lecithin.
8. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 4 Microjet homogenization pressure is 40-120MPa, and microjet homogenizing time is 1-5min.
9. a kind of preparation method of anti-aging modified corn powder according to claim 1, which is characterized in that the step 5 Microwave power is 200-400W, and the microwave time is 5-10min.
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