A kind of explosion-proof switch control valve and its manufacturing method
Technical field
The present invention relates to a kind of switching control pilot and its manufacturing methods, and in particular to a kind of explosion-proof switch control valve and its
Manufacturing method.
Background technology
The industries such as coal mine, oil, natural gas are generally using pneumatic elements such as gas motor, air hoists to reach anti-at this stage
Quick-fried purpose, but electromagnetic switch control valve is still used for the control valve for controlling this kind of pneumatic element switch, pass through electromagnetic force
Size carry out the openings of sizes of application valve body, although valve inner electric current is smaller, but it is hidden to leave safety in field of explosion
Suffer from.
Generally use electromagnetic on-off valve, the use of this switch valve that can not only leave safety in field of explosion at present
Hidden danger, and it has the following disadvantages that poor air-tightness, air inlet is slow, is easily damaged and cannot hold, it is caused to use upper tool
Have compared with big limitation, therefore, design and develop it is a kind of have good explosion-proof performance, air-tightness is good, air inlet is rapid, hand-holdable
Switching control pilot becomes urgent problem in industry.
Invention content
For the technical problems in the prior art, the purpose of the present invention is:A kind of explosion-proof switch control valve is provided.
It is another object of the present invention to:A kind of explosion-proof switch control valve manufacturing method is provided.
The purpose of the invention is achieved by the following technical solution:A kind of explosion-proof switch control valve, including valve body, intake valve
Core and exhaust plug offer air inlet core cavity on valve body, outlet core cavity, air inlet runner, go out flow channel, deflation runner and will
The venthole that air inlet core cavity is connected to outlet core cavity, air inlet spool and exhaust plug protrude into air inlet core cavity and outlet core cavity respectively
In, plenum duct is offered on air inlet spool, air inlet runner, plenum duct and venthole are sequentially connected, are arranged in plenum duct
It is useful for blocking or connecting the gating structure of plenum duct, the splitter cavity being connected to venthole, outlet is provided on exhaust plug
Runner is connected to splitter cavity respectively with deflation runner, and the sealing structure that can block deflation runner is provided in deflation runner.
Preferably, the air inlet spool includes air inlet outer sleeve and air inlet core, and air inlet outer sleeve is fixed on into gaseous core
In chamber, plenum duct is opened on air inlet outer sleeve, and air inlet core is put in plenum duct, and plenum duct is equipped with inlet valve
Portion, air inlet spool are equipped with inlet seal rubber, and the air inlet piston part and inlet seal rubber constitute the gating structure, when into
When hermetic seal rubber is in contact with air inlet piston part, inlet seal rubber blocks plenum duct.
Preferably, the exhaust plug includes exhaust outer sleeve and exhaust gas core, and exhaust outer sleeve is fixed on gaseous core
In chamber, splitter cavity is opened on exhaust outer sleeve, and exhaust gas core is put in splitter cavity, and splitter cavity is equipped with deflation piston part, exhaust
There is exhaust choking portion on core, be vented choking portion and deflation piston part forms the sealing structure, when exhaust choking portion and deflate
When piston part contacts, deflation runner blocks.
Preferably, the exhaust choking portion radially protruding is divided in exhaust gas core, exhaust block part in air relief cock subordinate side
Venthole is offered on stream chamber, splitter cavity is connected to by venthole with flow channel is gone out, when exhaust gas core is downward in being vented outer sleeve
When mobile, deflation runner is connected, and when exhaust gas core resets, exhaust choking portion is contacted with deflation piston part, and deflation runner blocks.
Preferably, the face that contact with deflation piston part of exhaust choking portion is first to contact inclined-plane, be provided on deflation piston part and
First contact inclined-plane matched first cooperation inclined-plane, the exhaust choking portion is rubber sleeve, and rubber sleeve is socketed on exhaust gas core
On;
Exhaust outer sleeve is respectively arranged with the first seal groove in splitter cavity both sides, and the is respectively arranged in two first seal grooves
One sealing ring, exhaust outer sleeve offer the second seal groove at the accent close to outlet core cavity, are provided in the second seal groove
Second sealing ring, exhaust gas core top offer third seal groove, and the first lip-type packing and are provided in third seal groove
The opening of one lip-type packing is provided with the 4th sealing towards splitter cavity, exhaust gas core at the installation opening of exhaust outer sleeve upper end
Slot is provided with the 4th sealing ring in the 4th seal groove.
Preferably, the face that the inlet seal rubber is contacted with air inlet piston part is the second contact inclined-plane, and air inlet is set on piston part
It is equipped with and the second contact inclined-plane matched second cooperation inclined-plane;
The air inlet outer sleeve is respectively arranged with the 5th seal groove in plenum duct both sides, is set respectively in two the 5th seal grooves
It is equipped with the 5th sealing ring, air inlet outer sleeve offers the 6th seal groove at the accent close to air inlet core cavity, in the 6th seal groove
It is provided with the 6th sealing ring, air inlet core top offers the 7th seal groove, the second lip packing is provided in the 7th seal groove
It encloses and the opening of the second lip-type packing is towards plenum duct, air inlet core is provided at the installation opening of air inlet outer sleeve upper end
7th seal groove is provided with the 7th sealing ring in the 7th seal groove.
Preferably, further include (the first back-moving spring, (the first back-moving spring is set to the bottom of air inlet core cavity, and first resets bullet
Spring both ends are in contact with air inlet core cavity wall surface and air inlet core respectively.
Preferably, further include second back-moving spring, second back-moving spring is set to outlet core cavity bottom, second back-moving spring
Both ends are in contact with outlet core cavity wall surface and exhaust gas core respectively.
Preferably, it is also set up on valve body there are two button, there are two hinged block, two hinged blocks and two buttons for setting on valve body
One-to-one correspondence is hinged together, and two buttons include hinge post, hinged end, pressing plate portion and press plate portion, hinged end, pressing plate portion and
It is set gradually by plate portion, hinged end both sides are extended with hinged otic placode respectively, and the hinged otic placode of hinged end both sides, which is located at, to be hinged
It block both sides and is hinged together by hinge post, two clamp portions do not correspond to air inlet spool and exhaust plug setting, are set by plate portion inclination
It is placed in pressing plate portion, angle of inclination is 5-10 °.
Further include hand cradle, hand cradle includes valve body fixed frame and handle, and handle is fixedly connected with valve body fixed frame, and valve body is solid
Due in valve body fixed frame.
A kind of manufacturing method for explosion-proof switch control valve described in manufacturing claims 1 includes the following steps:
Drilling:In valve body flank hole, the hole bored is connected to air inlet core cavity and outlet core cavity and to form venthole and technique
Hole;
Technique hole plug:By the fabrication hole heating on valve body, a bead is freezed, the bead threading after freezing is arrived
In fabrication hole after heating, when valve body and bead return to room temperature, bead expansion, fabrication hole is shunk, at this point, bead will
Fabrication hole sealing blocks.
The present invention has the following advantages and effects with respect to the prior art:
1, the present invention can play explosion-proof effect and be quick on the draw, particularly suitable for environment such as coal mine, oil, natural gases
Under, the fine-tuning and amount of movement of air inlet core and exhaust gas core of the invention is directly proportional to gas flow, realizes charge flow rate and row
Throughput is linear, in addition the present invention also have the advantages that it is simple in structure be readily produced raw manufacture and easy to use, with wide
Application prospect.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the sectional view at A-A in Fig. 2.
Fig. 4 is the vertical view of the valve body of the present invention.
Fig. 5 is the sectional view at B-B in Fig. 4.
Fig. 6 is that the present invention removes the semi-cutaway after hand cradle.
Fig. 7 is the schematic diagram that air-suction state is in after the air inlet core of Fig. 6 moves down.
Fig. 8 is that the exhaust gas core of Fig. 6 moves down rear schematic diagram in a deflated state.
Fig. 9 is the structural schematic diagram of the button of the present invention.
Figure 10 is the structural schematic diagram at another visual angle of the button of Fig. 9.
Specific implementation mode
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Embodiment one:
A kind of explosion-proof switch control valve, including valve body 1, air inlet spool and exhaust plug offer air inlet on valve body
Core cavity 2, air inlet runner 4, goes out flow channel 5, deflation runner 6 and is connected to air inlet core cavity with outlet core cavity logical outlet core cavity 3
Stomata 7, air inlet spool and exhaust plug are protruded into respectively in air inlet core cavity and outlet core cavity, offered on air inlet spool supply gas it is logical
Road 8, air inlet runner, plenum duct and venthole are sequentially connected, and are provided in plenum duct for blocking or connecting plenum duct
Gating structure, be provided with the splitter cavity 9 being connected to venthole on exhaust plug, go out flow channel and deflation runner respectively with shunting
Chamber is connected to, and the sealing structure that can block deflation runner is provided in deflation runner.
Preferably, the air inlet spool includes air inlet outer sleeve 10 and air inlet core 11, air inlet outer sleeve be fixed on into
In gaseous core chamber, plenum duct is opened on air inlet outer sleeve, and air inlet core is put in plenum duct, and plenum duct is equipped with air inlet
Piston part 12, air inlet spool are equipped with inlet seal rubber 13, and the air inlet piston part and inlet seal rubber constitute the gating knot
Structure, when inlet seal rubber is in contact with air inlet piston part, inlet seal rubber blocks plenum duct.
Preferably, the exhaust plug includes exhaust outer sleeve 14 and exhaust gas core 15, and exhaust outer sleeve is fixed on
In gaseous core chamber, splitter cavity is opened on exhaust outer sleeve, and exhaust gas core is put in splitter cavity, and splitter cavity is equipped with deflation piston part
16, there is on exhaust gas core exhaust choking portion 17, be vented choking portion and deflation piston part forms the sealing structure, when exhaust blocks
When portion is contacted with deflation piston part, deflation runner blocks.
Preferably, the exhaust choking portion radially protruding is divided in exhaust gas core, exhaust block part in air relief cock subordinate side
Venthole is offered on stream chamber, splitter cavity is connected to by venthole with flow channel is gone out, when exhaust gas core is downward in being vented outer sleeve
When mobile, deflation runner is connected, and when exhaust gas core resets, exhaust choking portion is contacted with deflation piston part, and deflation runner blocks.
This set is advantageous in that, since exhaust block part is in air relief cock subordinate side and exhaust choking portion radially protruding
In exhaust gas core, therefore, when shunting cavity pressure is larger, exhaust choking portion is connected in air relief cock subordinate side, prevents exhaust gas core
It is ejected exhaust outer sleeve since shunting cavity pressure is larger, is also avoided due to the unexpected thing that exhaust gas core flies out and generates
Therefore.
Preferably, the face that exhaust choking portion is contacted with deflation piston part is the first contact inclined-plane 18, and deflation is provided on piston part
With the first contact inclined-plane matched first cooperation inclined-plane 19, the exhaust choking portion is rubber sleeve, and rubber sleeve is socketed on exhaust
On core.
To improve leakproofness, it is close that the present invention reaches face contact by the first contact inclined-plane and the first cooperation contact of incline plane
The effect of envelope increases sealing area while reducing pressure, due to connecing when exhaust choking portion being avoided to be contacted with deflation piston part line
Contacting surface it is small and cause to be vented choking portion and the touching position gas leakage of deflation piston part or due to pressure is larger and the small row of causing of contact area
Gas choking portion and the damage of deflation piston part.
Preferably, exhaust outer sleeve is respectively arranged with the first seal groove in splitter cavity both sides, distinguishes in two first seal grooves
It is provided with the first sealing ring 20, exhaust outer sleeve offers the second seal groove, the second sealing at the accent close to outlet core cavity
The second sealing ring 21 is provided in slot, exhaust gas core top offers third seal groove, the first lip is provided in third seal groove
Shape sealing ring 22 and the opening of the first lip-type packing are towards splitter cavity, and exhaust gas core is at the installation opening of exhaust outer sleeve upper end
It is provided with the 4th seal groove, the 4th sealing ring 23 is provided in the 4th seal groove.
The first lip-type packing of the present invention under the influence of air pressure, can make the wall surface of the first lip-type packing be close to be vented
Outer sleeve internal face, can play good sealing function, and the 4th sealing ring and the first lip-type packing cooperation can be played dual anti-
Leakage acts on, and to prevent from generating leakage at splitter cavity, the first sealing ring is respectively set in present invention both sides above and below splitter cavity, to rise
To the effect of leakproof.
Preferably, the face that the inlet seal rubber is contacted with air inlet piston part is the second contact inclined-plane, and air inlet is set on piston part
It is equipped with and the second contact inclined-plane matched second cooperation inclined-plane;
To improve leakproofness, it is close that the present invention reaches face contact by the second contact inclined-plane and the second cooperation contact of incline plane
The effect of envelope increases sealing area while reducing pressure, when inlet seal rubber and air inlet piston part line being avoided to contact due to
Contact surface it is small and cause inlet seal rubber with the touching position gas leakage of air inlet piston part or due to pressure is larger and contact area is small makes
It is damaged at inlet seal rubber and air inlet piston part.
Preferably, air inlet outer sleeve is respectively arranged with the 5th seal groove in plenum duct both sides, divides in two the 5th seal grooves
It is not provided with the 5th sealing ring 24, air inlet outer sleeve offers the 6th seal groove at the accent close to air inlet core cavity, and the 6th is close
The 6th sealing ring 25 is provided in sealing groove, air inlet core top offers the 7th seal groove, second is provided in the 7th seal groove
The opening of lip-type packing 26 and the second lip-type packing is assembled towards plenum duct, air inlet core close to air inlet outer sleeve upper end
It is provided with the 7th seal groove at mouthful, the 7th sealing ring 27 is provided in the 7th seal groove.
The second lip-type packing of the present invention under the influence of air pressure, can make the wall surface of the second lip-type packing be close to air inlet
Outer sleeve internal face can play good sealing function, and the setting of the 7th sealing ring is the second lip-type packing of cooperation, can be played
Double leak-proof acts on, and to prevent from generating leakage at plenum duct, it is close that present invention both sides above and below plenum duct are respectively set the 5th
Seal, to play the effect of leakproof.
Preferably, further include (the first back-moving spring 28, (the first back-moving spring is set to the bottom of air inlet core cavity, and first resets
Both ends of the spring is in contact with air inlet core cavity wall surface and air inlet core respectively.
Preferably, further include second back-moving spring 29, second back-moving spring is set to outlet core cavity bottom, and second resets bullet
Spring both ends are in contact with outlet core cavity wall surface and exhaust gas core respectively.(the first back-moving spring and second back-moving spring can make air inlet
The reset of core and exhaust gas core timely and accurately ensure that the job stability of the present invention.
Preferably, it is also set up on valve body there are two button 30, two buttons include hinge post, hinged end 31, pressing plate portion 32
And plate portion 33 is pressed, and it hinged end, pressing plate portion and being set gradually by plate portion, hinged end both sides are extended with hinged otic placode 34 respectively,
There are two hinged blocks, two hinged blocks to be hinged together with two buttons one-to-one correspondence for setting on valve body, the hinged otic placode of hinged end both sides
It being located at hinged block both sides and is hinged together by hinge post, two clamp portions do not correspond to air inlet spool and exhaust plug setting,
It is obliquely installed in pressing plate portion by plate portion, angle of inclination is 5-10 °.
For convenience of description, it is known as air inlet button corresponding to the button of air inlet spool setting, corresponds to exhaust plug setting
Button is known as release button.
The setting of air inlet button and release button can make more convenient operation, by lever principle, make air inlet core and exhaust
Core is easier to control, and especially in fine tuning, the pressing quantity by controlling air inlet button and release button can be realized flexibly
Fine tuning.
To make the present invention use more flexible and easy to remove and use, it is preferred that further include hand cradle, hand cradle includes that valve body is solid
Determine frame 35 and handle 36, handle is fixedly connected with valve body fixed frame, and valve body is fixed in valve body fixed frame.
The course of work and operation principle of the present invention:The present invention is illustrated by taking pneumatic boom hoisting as an example, in use, will
Air source is connected on air inlet runner, will be gone out flow channel and is connected on pneumatic boom hoisting, when needing to supply to pneumatic boom hoisting, is pressed
The pressing plate portion of lower air inlet button, air inlet button is pressed downward air inlet core, and air inlet core moves down, (the first back-moving spring compression, air inlet
Caulking gum is separated from air inlet piston part, at this point, plenum duct connects air inlet runner with venthole, air source enters splitter cavity simultaneously
By venthole and goes out flow channel and be output to pneumatic boom hoisting.
When pneumatic boom hoisting needs pressurize, cancel the pressing to air inlet button, at this point, air inlet core is resetted first
It is moved up under the reset response of spring, inlet seal rubber is in contact with air inlet piston part, and inlet seal rubber is by plenum duct
It blocks, air inlet valve core reset is completed.
Gas in pneumatic boom hoisting rests on pneumatic boom hoisting, splitter cavity, goes out in flow channel and venthole, gas
Dynamic boom hoisting gets off current state is static.
When needing to supply to pneumatic boom hoisting again, the above process is executed, and if needing pneumatically to play lifting at this time
When setting release, release button is pressed, the pressing plate portion of release button is pressed downward exhaust gas core, and exhaust gas core moves down, and second resets bullet
Spring compresses, and exhaust choking portion is separated from deflation piston part, and deflation runner is connected, pneumatic boom hoisting, splitter cavity, go out flow channel with
And the gas in venthole, it is released by deflation runner, pneumatic boom hoisting release, when needing to stop release, is cancelled to putting
The pressing of gas button, at this point, exhaust gas core moves up under the reset response of second back-moving spring, inlet seal rubber with into
Vent plug portion is in contact, and inlet seal rubber blocks plenum duct, and exhaust gas core, which resets, to be completed.
The present invention can also adjust out the flow of flow channel output gas, specifically, pressing air inlet button control by control
The air inlet core amount of moving down processed, when the opening of plenum duct is smaller, is sent into out air-flow to control the openings of sizes of plenum duct
The gas flow in road is smaller, therefore, it can be achieved that pneumatic boom hoisting slowly executes vertical motion, if desired pneumatic rise lifts on the contrary
When setting rapid increase, then presses air inlet button and be sent into out the gas of flow channel at this point, the opening of plenum duct is maximum to lower limit
Flow is more, therefore, it can be achieved that the rapid increase of pneumatic boom hoisting acts.
The present invention can also adjust the flow that deflation runner releases gas, specifically, pressing release button control by control
The air inlet core amount of moving down processed, when the opening of deflation runner is smaller, flows into bleed flow to control the openings of sizes of deflation runner
The gas flow in road is smaller, therefore, it can be achieved that pneumatic boom hoisting slowly executes lowering action, if desired pneumatic rise lifts on the contrary
When setting rapid decrease, then release button is pressed to lower limit, at this point, the opening of deflation runner is maximum, flows into the gas of deflation runner
Flow is more, therefore, it can be achieved that the rapid decrease of pneumatic boom hoisting acts.
Embodiment two:
A kind of manufacturing method for manufacturing the explosion-proof switch control valve described in embodiment one includes the following steps:
Drilling:In valve body flank hole, the hole bored is connected to air inlet core cavity and outlet core cavity and to form venthole and technique
Hole 37;
Technique hole plug:By the fabrication hole heating on valve body, a bead 38 is freezed, the bead after freezing is put into
In fabrication hole after to heating, when valve body and bead return to room temperature, bead expansion, fabrication hole is shunk, at this point, bead
Fabrication hole sealing is blocked.Bead expansion energy well seals fabrication hole, is preventing the leakage contribution of gas just
Often work.
The bead can be steel ball, and at room temperature, bead diameter is more than fabrication hole 0.07-0.12mm.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications,
Equivalent substitute mode is should be, is included within the scope of the present invention.