CN106380822A - Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black - Google Patents

Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black Download PDF

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Publication number
CN106380822A
CN106380822A CN201610787556.9A CN201610787556A CN106380822A CN 106380822 A CN106380822 A CN 106380822A CN 201610787556 A CN201610787556 A CN 201610787556A CN 106380822 A CN106380822 A CN 106380822A
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China
Prior art keywords
parts
carbon black
semi
methylolation
cable material
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Pending
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CN201610787556.9A
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Chinese (zh)
Inventor
胡桂芝
陆秀忠
洪生华
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Anhui Zhongrun Cable Group Shares Co Ltd
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Anhui Zhongrun Cable Group Shares Co Ltd
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Priority to CN201610787556.9A priority Critical patent/CN106380822A/en
Publication of CN106380822A publication Critical patent/CN106380822A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/302Polyurethanes or polythiourethanes; Polyurea or polythiourea
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2427/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2427/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2427/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2427/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses a semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black; the semi-conductive shielding cable material is prepared from the following raw materials in parts by weight: 60-65 parts of a thermoplastic polyurethane elastomer, 35-40 parts of polyvinyl chloride, 0.1-0.12 part of stearic acid, 5-6 parts of calcium benzoate, 0.8-1 part of a methyltin mercaptide heat stabilizer, 0.2-0.3 part of a titanate coupling agent 131, 19-20 parts of epoxy soybean oil, 2-3 parts of coumarone, 8-9 parts of hydroxymethylated carbon black, 1-1.4 parts of a 3.65 mmol/L ammonium ceric nitrate, 2-3 parts of a 1.5 mol/L nitric acid solution, 2-3 parts of methyl-3-phenylpropenoate, 5-6 parts of hydroxyethyl methylacrylate, and a proper amount of deionized water. The prepared composite cable material has the advantages of good mechanical properties, electrical properties and shielding properties, environmental-protection raw materials, convenience in industrial control of the process and excellent comprehensive performance.

Description

A kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black
Technical field
The present invention relates to CABLE MATERIALS technical field, the half of more particularly, to a kind of interpolation surface graft modification methylolation carbon black Conductive shield CABLE MATERIALS.
Background technology
Polyvinyl chloride(PVC)Characteristic be proof voltage and insulaion resistance is higher, and there is fire-retardant, oil resistant, weathering, chemically-resistant The performances such as product, but dielectric constant and dielectric loss are larger, and cold resistance is poor, but has low price, makes as general-purpose plastics Consumption is big, all excellent characteristic of various aspects of performance, is mainly used in 1kV and following electric wire and local communication cable The sheath of insulation, semi-conductive screen and various electric wire.TPUE have plastics repeat processability and The characteristic of caoutchouc elasticity, in terms of cold resistance, wearability and antibiotic property, performance is excellent.TPUE be applied to from Low-voltage to the cable jacket of 1KV, because it has unmatched hardness, low temperature flexibility, wearability, resistance to environment and weather-proof Property, these characteristics all extend endurance and the service life of cable, and sharpest edges are environmental protection.By thermoplastic poly Urethane elastomer and polychloroethylene blended, prepared urethane/polyvinyl chloride thermoplastic elastomer (TPE), can comprehensive polyurethane elastomer With the advantage of polyvinyl chloride, the price of pure TPUE raw material can be reduced simultaneously.
《The preparation of PUR T/PVC thermoplastic elastomer (TPE) and technique are probed into》In one literary composition, preparation is extruded by melt blending PUR T/PVC blending thermoplastic elastomer, when PUR T/PVC blending ratio is 70:30, plasticizer phthalic acid dioctyl ester is used Measure as 20 parts, extrusion temperature is 160 DEG C, when screw speed is 330 r/min, the combination property of elastomeric material is optimal. Although TPUE improves the toughness of pvc material, the mould of composite meanwhile also can be reduced Amount, and employ dioctyl phthalate as plasticizer, its contained benzene ring structure has potential physiology to human body Toxicity, and environmental pollution can be caused.So it is accomplished by substituting dioctyl phthalate using the plasticiser of environment-protecting asepsis, and Add other additional properties that a series of altered contents improve composite, make the electricity more conforming to today's society demand Cable, cable sheath material.
Content of the invention
The object of the invention is exactly the defect in order to make up prior art, provides a kind of interpolation surface graft modification methylolation The semi-conductive screen CABLE MATERIALS of carbon black.
The present invention is achieved by the following technical solutions:
A kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by the raw material preparation of following weight portion Make:TPUE 60-65, polyvinyl chloride 35-40, stearic acid 0.1-0.12, calcium benzoate 5-6, mercaptan first Based tin heat stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxidized soybean oil 19-20, coumarone 2-3, methylolation charcoal Black 8-9,3.65mmol/L ammonium ceric nitrate 1-1.4,1.5mol/L salpeter solution 2-3, cinnamic acid methyl esters 2-3, methacrylic acid Hydroxyl ethyl ester 5-6, appropriate deionized water.
A kind of described semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by step in detail below Make:
(1)Calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131, Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big Soya-bean oil and step(1)The material obtaining, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2-3 times amount, is passed through nitrogen ultrasonic disperse 15-20 minute, Ran Houjia Enter ammonium ceric nitrate, concentration is the salpeter solution of 65wt%, is heated to 30-35 DEG C, add cinnamic acid methyl esters, methyl while stirring Hydroxy-ethyl acrylate, controls and added in 30 minutes, and filter cake is washed with deionized water by suction filtration after stirring reaction 120-150 minute Put into extracting in Soxhlet extractor after washing 2-3 time, the product obtaining be dried to constant weight in 90-100 DEG C of vacuum drying chamber, Obtain graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150-160 DEG C of extruding pelletization of temperature control is ?.
It is an advantage of the invention that:The present invention adopts calcium benzoate as the rigid additive of CABLE MATERIALS, with conventional rigid grain Sub- calcium carbonate is compared, and calcium benzoate has a more preferable dispersiveness as aromatic acid calcium, higher stability, then by stearic acid with Titanate coupling agent dual modified, further increase the dispersiveness in CABLE MATERIALS, and compatible with the interface of CABLE MATERIALS Property increase, improve intensity, the toughness of prepared CABLE MATERIALS, improve anti-because add that TPUE causes The loss of tensile strength;The present invention add in preparation process epoxidized soybean oil substitute o-phthalic acid dibutyl ester, environment-friendly high-efficiency, no Only plasticization, good with polyvinyl chloride compatibility, but also have synergy to the heat endurance of polyvinyl chloride, improve electricity The weatherability of cable material, and the removal of plasticizer can be reduced.
The present invention carries out grafting with hydroxyethyl methacrylate to methylolation carbon black by using cinnamic acid methyl esters and changes Property, can be uniformly dispersed in polymer, not only increase the heat endurance of polymer, and ensure that polymer is good Electric property and mechanical performance, and the quantity of aggregate is greatly reduced, thus decreasing protrusion of surface point, increases the table of finished product Face fineness, reduces the risk that polymer is broken down by high-voltage;The composite cable material that the present invention makes has good mechanicalness Energy, electric property and shielding, raw material environmental protection, technique is easy to Industry Control, excellent combination property.
Specific embodiment
A kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by following weight portion(Kilogram) Raw material make:TPUE 60, polyvinyl chloride 35, stearic acid 0.1, calcium benzoate 5, thiol methyl tin Heat stabilizer 0.8, titanate coupling agent 1310.2, epoxidized soybean oil 19, coumarone 2, methylolation carbon black 8,3.65mmol/L Ammonium ceric nitrate 1,1.5mol/L salpeter solution 2, cinnamic acid methyl esters 2, hydroxyethyl methacrylate 5, appropriate deionized water.
A kind of described semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by step in detail below Make:
(1)Calcium benzoate is put in high speed mixer, is heated to 100 DEG C, add stearic acid, titanate coupling agent 131, with After 1000 revs/min of speed stirs 20 minutes, discharging is stand-by;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big Soya-bean oil and step(1)The material obtaining, is heated to 100 DEG C, sends into twin-screw with 800 revs/min of speed after stirring 15 minutes Extruding pelletization in extruder, obtains modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2 times amount, is passed through nitrogen ultrasonic disperse 15 minutes, is subsequently adding nitre Sour cerium ammonium, concentration are the salpeter solution of 65wt%, are heated to 30 DEG C, add cinnamic acid methyl esters, hydroxyethyl methacrylate while stirring Ethyl ester, controls and added in 30 minutes, stirring reaction suction filtration after 120 minutes, filter cake is washed with deionized after 2 times and puts into rope Extract in family name's extractor, the product obtaining is dried to constant weight in 90 DEG C of vacuum drying chamber, obtains graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150 DEG C of extruding pelletizations of temperature control obtain final product.
CABLE MATERIALS of the present invention is applied to the production of cable, after testing, the index reaching is as follows for cable product:Tensile strength For 20.3MPa, elongation at break is 415%.

Claims (2)

1. a kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black is it is characterised in that by following heavy The raw material of amount part is made:TPUE 60-65, polyvinyl chloride 35-40, stearic acid 0.1-0.12, benzene first Sour calcium 5-6, thiol methyl tin heat stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxidized soybean oil 19-20, coumarone 2-3, methylolation carbon black 8-9,3.65mmol/L ammonium ceric nitrate 1-1.4,1.5mol/L salpeter solution 2-3, cinnamic acid methyl esters 2-3, hydroxyethyl methacrylate 5-6, appropriate deionized water.
2. according to claim 1 a kind of add surface graft modification methylolation carbon black semi-conductive screen CABLE MATERIALS, its It is characterised by, be made up of step in detail below:
(1)Calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131, Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big Soya-bean oil and step(1)The material obtaining, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2-3 times amount, is passed through nitrogen ultrasonic disperse 15-20 minute, Ran Houjia Enter ammonium ceric nitrate, concentration is the salpeter solution of 65wt%, is heated to 30-35 DEG C, add cinnamic acid methyl esters, methyl while stirring Hydroxy-ethyl acrylate, controls and added in 30 minutes, and filter cake is washed with deionized water by suction filtration after stirring reaction 120-150 minute Put into extracting in Soxhlet extractor after washing 2-3 time, the product obtaining be dried to constant weight in 90-100 DEG C of vacuum drying chamber, Obtain graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150-160 DEG C of extruding pelletization of temperature control is ?.
CN201610787556.9A 2016-08-31 2016-08-31 Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black Pending CN106380822A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110218453A (en) * 2019-07-11 2019-09-10 枣阳市华威硅氟材料有限公司 A kind of hydrophily silicon rubber and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110218453A (en) * 2019-07-11 2019-09-10 枣阳市华威硅氟材料有限公司 A kind of hydrophily silicon rubber and preparation method thereof

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Application publication date: 20170208