CN106380822A - Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black - Google Patents
Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black Download PDFInfo
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- CN106380822A CN106380822A CN201610787556.9A CN201610787556A CN106380822A CN 106380822 A CN106380822 A CN 106380822A CN 201610787556 A CN201610787556 A CN 201610787556A CN 106380822 A CN106380822 A CN 106380822A
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- carbon black
- semi
- methylolation
- cable material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
- C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/302—Polyurethanes or polythiourethanes; Polyurea or polythiourea
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2427/06—Homopolymers or copolymers of vinyl chloride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Abstract
The invention discloses a semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black; the semi-conductive shielding cable material is prepared from the following raw materials in parts by weight: 60-65 parts of a thermoplastic polyurethane elastomer, 35-40 parts of polyvinyl chloride, 0.1-0.12 part of stearic acid, 5-6 parts of calcium benzoate, 0.8-1 part of a methyltin mercaptide heat stabilizer, 0.2-0.3 part of a titanate coupling agent 131, 19-20 parts of epoxy soybean oil, 2-3 parts of coumarone, 8-9 parts of hydroxymethylated carbon black, 1-1.4 parts of a 3.65 mmol/L ammonium ceric nitrate, 2-3 parts of a 1.5 mol/L nitric acid solution, 2-3 parts of methyl-3-phenylpropenoate, 5-6 parts of hydroxyethyl methylacrylate, and a proper amount of deionized water. The prepared composite cable material has the advantages of good mechanical properties, electrical properties and shielding properties, environmental-protection raw materials, convenience in industrial control of the process and excellent comprehensive performance.
Description
Technical field
The present invention relates to CABLE MATERIALS technical field, the half of more particularly, to a kind of interpolation surface graft modification methylolation carbon black
Conductive shield CABLE MATERIALS.
Background technology
Polyvinyl chloride(PVC)Characteristic be proof voltage and insulaion resistance is higher, and there is fire-retardant, oil resistant, weathering, chemically-resistant
The performances such as product, but dielectric constant and dielectric loss are larger, and cold resistance is poor, but has low price, makes as general-purpose plastics
Consumption is big, all excellent characteristic of various aspects of performance, is mainly used in 1kV and following electric wire and local communication cable
The sheath of insulation, semi-conductive screen and various electric wire.TPUE have plastics repeat processability and
The characteristic of caoutchouc elasticity, in terms of cold resistance, wearability and antibiotic property, performance is excellent.TPUE be applied to from
Low-voltage to the cable jacket of 1KV, because it has unmatched hardness, low temperature flexibility, wearability, resistance to environment and weather-proof
Property, these characteristics all extend endurance and the service life of cable, and sharpest edges are environmental protection.By thermoplastic poly
Urethane elastomer and polychloroethylene blended, prepared urethane/polyvinyl chloride thermoplastic elastomer (TPE), can comprehensive polyurethane elastomer
With the advantage of polyvinyl chloride, the price of pure TPUE raw material can be reduced simultaneously.
《The preparation of PUR T/PVC thermoplastic elastomer (TPE) and technique are probed into》In one literary composition, preparation is extruded by melt blending
PUR T/PVC blending thermoplastic elastomer, when PUR T/PVC blending ratio is 70:30, plasticizer phthalic acid dioctyl ester is used
Measure as 20 parts, extrusion temperature is 160 DEG C, when screw speed is 330 r/min, the combination property of elastomeric material is optimal.
Although TPUE improves the toughness of pvc material, the mould of composite meanwhile also can be reduced
Amount, and employ dioctyl phthalate as plasticizer, its contained benzene ring structure has potential physiology to human body
Toxicity, and environmental pollution can be caused.So it is accomplished by substituting dioctyl phthalate using the plasticiser of environment-protecting asepsis, and
Add other additional properties that a series of altered contents improve composite, make the electricity more conforming to today's society demand
Cable, cable sheath material.
Content of the invention
The object of the invention is exactly the defect in order to make up prior art, provides a kind of interpolation surface graft modification methylolation
The semi-conductive screen CABLE MATERIALS of carbon black.
The present invention is achieved by the following technical solutions:
A kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by the raw material preparation of following weight portion
Make:TPUE 60-65, polyvinyl chloride 35-40, stearic acid 0.1-0.12, calcium benzoate 5-6, mercaptan first
Based tin heat stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxidized soybean oil 19-20, coumarone 2-3, methylolation charcoal
Black 8-9,3.65mmol/L ammonium ceric nitrate 1-1.4,1.5mol/L salpeter solution 2-3, cinnamic acid methyl esters 2-3, methacrylic acid
Hydroxyl ethyl ester 5-6, appropriate deionized water.
A kind of described semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by step in detail below
Make:
(1)Calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131,
Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big
Soya-bean oil and step(1)The material obtaining, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed
Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2-3 times amount, is passed through nitrogen ultrasonic disperse 15-20 minute, Ran Houjia
Enter ammonium ceric nitrate, concentration is the salpeter solution of 65wt%, is heated to 30-35 DEG C, add cinnamic acid methyl esters, methyl while stirring
Hydroxy-ethyl acrylate, controls and added in 30 minutes, and filter cake is washed with deionized water by suction filtration after stirring reaction 120-150 minute
Put into extracting in Soxhlet extractor after washing 2-3 time, the product obtaining be dried to constant weight in 90-100 DEG C of vacuum drying chamber,
Obtain graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components
In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150-160 DEG C of extruding pelletization of temperature control is
?.
It is an advantage of the invention that:The present invention adopts calcium benzoate as the rigid additive of CABLE MATERIALS, with conventional rigid grain
Sub- calcium carbonate is compared, and calcium benzoate has a more preferable dispersiveness as aromatic acid calcium, higher stability, then by stearic acid with
Titanate coupling agent dual modified, further increase the dispersiveness in CABLE MATERIALS, and compatible with the interface of CABLE MATERIALS
Property increase, improve intensity, the toughness of prepared CABLE MATERIALS, improve anti-because add that TPUE causes
The loss of tensile strength;The present invention add in preparation process epoxidized soybean oil substitute o-phthalic acid dibutyl ester, environment-friendly high-efficiency, no
Only plasticization, good with polyvinyl chloride compatibility, but also have synergy to the heat endurance of polyvinyl chloride, improve electricity
The weatherability of cable material, and the removal of plasticizer can be reduced.
The present invention carries out grafting with hydroxyethyl methacrylate to methylolation carbon black by using cinnamic acid methyl esters and changes
Property, can be uniformly dispersed in polymer, not only increase the heat endurance of polymer, and ensure that polymer is good
Electric property and mechanical performance, and the quantity of aggregate is greatly reduced, thus decreasing protrusion of surface point, increases the table of finished product
Face fineness, reduces the risk that polymer is broken down by high-voltage;The composite cable material that the present invention makes has good mechanicalness
Energy, electric property and shielding, raw material environmental protection, technique is easy to Industry Control, excellent combination property.
Specific embodiment
A kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by following weight portion(Kilogram)
Raw material make:TPUE 60, polyvinyl chloride 35, stearic acid 0.1, calcium benzoate 5, thiol methyl tin
Heat stabilizer 0.8, titanate coupling agent 1310.2, epoxidized soybean oil 19, coumarone 2, methylolation carbon black 8,3.65mmol/L
Ammonium ceric nitrate 1,1.5mol/L salpeter solution 2, cinnamic acid methyl esters 2, hydroxyethyl methacrylate 5, appropriate deionized water.
A kind of described semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black, by step in detail below
Make:
(1)Calcium benzoate is put in high speed mixer, is heated to 100 DEG C, add stearic acid, titanate coupling agent 131, with
After 1000 revs/min of speed stirs 20 minutes, discharging is stand-by;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big
Soya-bean oil and step(1)The material obtaining, is heated to 100 DEG C, sends into twin-screw with 800 revs/min of speed after stirring 15 minutes
Extruding pelletization in extruder, obtains modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2 times amount, is passed through nitrogen ultrasonic disperse 15 minutes, is subsequently adding nitre
Sour cerium ammonium, concentration are the salpeter solution of 65wt%, are heated to 30 DEG C, add cinnamic acid methyl esters, hydroxyethyl methacrylate while stirring
Ethyl ester, controls and added in 30 minutes, stirring reaction suction filtration after 120 minutes, filter cake is washed with deionized after 2 times and puts into rope
Extract in family name's extractor, the product obtaining is dried to constant weight in 90 DEG C of vacuum drying chamber, obtains graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components
In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150 DEG C of extruding pelletizations of temperature control obtain final product.
CABLE MATERIALS of the present invention is applied to the production of cable, after testing, the index reaching is as follows for cable product:Tensile strength
For 20.3MPa, elongation at break is 415%.
Claims (2)
1. a kind of semi-conductive screen CABLE MATERIALS adding surface graft modification methylolation carbon black is it is characterised in that by following heavy
The raw material of amount part is made:TPUE 60-65, polyvinyl chloride 35-40, stearic acid 0.1-0.12, benzene first
Sour calcium 5-6, thiol methyl tin heat stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxidized soybean oil 19-20, coumarone
2-3, methylolation carbon black 8-9,3.65mmol/L ammonium ceric nitrate 1-1.4,1.5mol/L salpeter solution 2-3, cinnamic acid methyl esters
2-3, hydroxyethyl methacrylate 5-6, appropriate deionized water.
2. according to claim 1 a kind of add surface graft modification methylolation carbon black semi-conductive screen CABLE MATERIALS, its
It is characterised by, be made up of step in detail below:
(1)Calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131,
Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2)Polyvinyl chloride is added in high speed mixer, sequentially adds thiol methyl tin heat stabilizer, epoxy under slowly running big
Soya-bean oil and step(1)The material obtaining, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed
Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3)Methylolation carbon black is mixed with the deionized water of 2-3 times amount, is passed through nitrogen ultrasonic disperse 15-20 minute, Ran Houjia
Enter ammonium ceric nitrate, concentration is the salpeter solution of 65wt%, is heated to 30-35 DEG C, add cinnamic acid methyl esters, methyl while stirring
Hydroxy-ethyl acrylate, controls and added in 30 minutes, and filter cake is washed with deionized water by suction filtration after stirring reaction 120-150 minute
Put into extracting in Soxhlet extractor after washing 2-3 time, the product obtaining be dried to constant weight in 90-100 DEG C of vacuum drying chamber,
Obtain graft modification carbon black;
(4)By step(2), step(3)Obtain product jointly to send into TPUE and remaining residual components
In high speed mixer, send in double screw extruder after being uniformly mixed under normal temperature, 150-160 DEG C of extruding pelletization of temperature control is
?.
Priority Applications (1)
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CN201610787556.9A CN106380822A (en) | 2016-08-31 | 2016-08-31 | Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black |
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CN201610787556.9A CN106380822A (en) | 2016-08-31 | 2016-08-31 | Semi-conductive shielding cable material with addition of surface grafting modified hydroxymethylated carbon black |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110218453A (en) * | 2019-07-11 | 2019-09-10 | 枣阳市华威硅氟材料有限公司 | A kind of hydrophily silicon rubber and preparation method thereof |
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- 2016-08-31 CN CN201610787556.9A patent/CN106380822A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110218453A (en) * | 2019-07-11 | 2019-09-10 | 枣阳市华威硅氟材料有限公司 | A kind of hydrophily silicon rubber and preparation method thereof |
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Application publication date: 20170208 |