CN106366621A - Composite cable material with heat conductivity improved through polypyrrole coated composite filler - Google Patents

Composite cable material with heat conductivity improved through polypyrrole coated composite filler Download PDF

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Publication number
CN106366621A
CN106366621A CN201610778156.1A CN201610778156A CN106366621A CN 106366621 A CN106366621 A CN 106366621A CN 201610778156 A CN201610778156 A CN 201610778156A CN 106366621 A CN106366621 A CN 106366621A
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parts
cable material
minute
composite cable
polypyrrole
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CN201610778156.1A
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Inventor
洪生华
胡桂芝
陆秀忠
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Anhui Zhongrun Cable Group Shares Co Ltd
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Anhui Zhongrun Cable Group Shares Co Ltd
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Priority to CN201610778156.1A priority Critical patent/CN106366621A/en
Publication of CN106366621A publication Critical patent/CN106366621A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K5/00Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
    • C09K5/08Materials not undergoing a change of physical state when used
    • C09K5/14Solid materials, e.g. powdery or granular
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/302Polyurethanes or polythiourethanes; Polyurea or polythiourea
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a composite cable material with the heat conductivity improved through polypyrrole coated composite filler. The composite cable material is prepared from, by weight, 60-65 parts of thermoplastic polyurethane elastomer, 35-40 parts of polyvinyl chloride, 0.1-0.12 part of stearic acid, 5-6 parts of calcium benzoate, 0.8-1 part of methyltin mercaptide heat stabilizer, 0.2-0.3 part of organic titanate coupling agent 131, 19-20 parts of epoxidized soybean oil, 2-3 parts of dimethyl silicone oil, 5-6 parts of aluminum oxide, 2-3 parts of carbon fiber, 2-3 parts of aluminum nitride, 1-1.2 parts of pyrrole, 0.1-0.11 part of lauryl sodium sulfate, 0.9-1 part of ammonium persulfate, 0.8-1 part of nonylphenol polyoxyethylene ether and a proper amount of deionized water. The prepared composite cable material of thermoplastic polyurethane elastomer and polyvinyl chloride has good mechanical performance, high tensile strength, high insulation, good heat conduction, good cooling efficiency and good processing performance and is suitable for cable circuits severe in heating.

Description

A kind of polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity
Technical field
The present invention relates to CABLE MATERIALS technical field, more particularly, to a kind of polypyrrole covered composite yarn filler improves answering of thermal conductivity Close CABLE MATERIALS.
Background technology
The characteristic of polrvinyl chloride (pvc) is proof voltage and insulation resistance is higher, and has fire-retardant, oil resistant, weathering, chemically-resistant The performances such as product, but dielectric constant and dielectric loss are larger, and tolerance to cold is poor, but has low price, makes as general-purpose plastics Consumption is big, all excellent characteristic of various aspects of performance, is mainly used in 1kv and following electric wire and local communication cable The sheath of insulation, semi-conductive screen and various electric wire.Polyurethane Thermoplastic Elastomer have plastics repeat processability and The characteristic of caoutchouc elasticity, in terms of tolerance to cold, wearability and antibiotic property, performance is excellent.Polyurethane Thermoplastic Elastomer be applied to from Low-voltage to the cable jacket of 1kv, because it has unmatched hardness, low temperature flexibility, wearability, resistance to environment and weather-proof Property, these characteristics all extend endurance and the service life of cable, and sharpest edges are environmental protection.By thermoplastic poly Urethane elastomer and polychloroethylene blended, prepared urethane/polyvinyl chloride thermoplastic elastomer (TPE), can comprehensive polyurethane elastomer With the advantage of polrvinyl chloride, the price of pure Polyurethane Thermoplastic Elastomer raw material can be reduced simultaneously.
In " preparation of pur t/pvc thermoplastic elastomer (TPE) and technique are probed into " literary composition, preparation is extruded by melt blending Pur t/pvc blending thermoplastic elastomer, when pur t/pvc blending ratio is 70:30, plasticizer phthalic acid dioctyl ester is used Measure as 20 parts, extrusion temperature is 160 DEG C, when screw speed is 330 r/min, the combination property of elastomeric material is optimal. Although Polyurethane Thermoplastic Elastomer improves the toughness of pvc material, the mould of composite meanwhile also can be reduced Amount, and employ dioctyl phthalate as plasticizer, its contained benzene ring structure has potential physiology to human body Toxicity, and environmental pollution can be caused.So it is accomplished by substituting dioctyl phthalate using the plasticiser of environment-protecting asepsis, and Add other additional properties that a series of altered contents improve composite, make the electricity more conforming to today's society demand Cable, cable sheath material.
Content of the invention
The object of the invention is exactly the defect in order to make up prior art, provides a kind of polypyrrole covered composite yarn filler to improve heat The composite cable material of conductance.
The present invention is achieved by the following technical solutions:
A kind of polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity, is made up of the raw material of following weight portion: Polyurethane Thermoplastic Elastomer 60-65, polrvinyl chloride 35-40, stearic acid 0.1-0.12, calcium benzoate 5-6, thiol methyl tin heat Stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxy soybean oil 19-20, dimethicone 2-3, aluminium sesquioxide 5- 6th, carbon fiber 2-3, aluminium nitride 2-3, pyrroles 1-1.2, sodium lauryl sulphate 0.1-0.11, Ammonium persulfate. 0.9-1, nonyl phenol gather Oxygen vinyl Ether 0.8-1, appropriate deionized water.
A kind of described polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity, is made up of step in detail below:
(1) calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131, Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2) polrvinyl chloride is added in high speed mixer, sequentially add thiol methyl tin heat stabilizer, epoxy under slowly running big The material that Oleum Glycines and step (1) obtain, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3) carbon fiber is pulverized, cross 100 mesh sieves after mix with aluminium sesquioxide, aluminium nitride, addition total amount 3-4 times amount go from Sub- water, adds NPE, ultrasonic 60-90 minute, centrifugation, pressed powder is put into drying in baking oven and treats With;Above-mentioned pressed powder is added in the deionized water of total amount 10-12 times amount, adds sodium lauryl sulphate, stirring 5-10 divides Add pyrroles after clock, add Ammonium persulfate. after continuing stirring 5-8 minute, filter after stirring reaction 120-150 minute, filter cake is used Deionized water cyclic washing, filters, forced air drying at 80-90 DEG C, crosses 200 mesh sieves, obtains polypyrrole cladding filler;
(4) by step (2), step (3) obtains product and Polyurethane Thermoplastic Elastomer and remaining residual components is sent into jointly In high speed mixer, send in double screw extruder after being uniformly mixed under room temperature, 150-160 DEG C of extruding pelletization of temperature control is ?.
The invention has the advantage that the present invention adopts calcium benzoate as the rigid additive of CABLE MATERIALS, with conventional rigid grain Sub- Calcium Carbonate is compared, and calcium benzoate has a more preferable dispersibility as aromatic acid calcium, higher stability, then by stearic acid with Titanate coupling agent dual modified, further increase the dispersibility in CABLE MATERIALS, and compatible with the interface of CABLE MATERIALS Property increase, improve intensity, the toughness of prepared CABLE MATERIALS, improve anti-because add that Polyurethane Thermoplastic Elastomer causes The loss of tensile strength;The present invention add in preparation process epoxy soybean oil substitute o-phthalic acid dibutyl ester, environment-friendly high-efficiency, no Only plasticization, good with the polrvinyl chloride compatibility, but also have synergism to the heat stability of polrvinyl chloride, improve electricity The weatherability of cable material, and the removal of plasticizer can be reduced.
Aluminium sesquioxide, carbon fiber, aluminium nitride are utilized pyrroles by the present invention, by interfacial polymerization, mixed fillers are carried out Modification, in the Surface coating one strata pyrroles of mixing heat filling, improves heat-conducting effect of knowing clearly, and can be with matrix polymer More compatible, compound and can form more close heat conduction chain under relatively low loading using heterogeneity filler, thus improving multiple The heat conductivity of condensation material;The Polyurethane Thermoplastic Elastomer that the present invention makes and polrvinyl chloride composite cable material not only have good Good mechanical property, tensile strength is high, and high insulating heat-conductive is good, possesses good radiating efficiency, is suitable for heating serious Cable run, good processability.
Specific embodiment
A kind of polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity, by the raw material of following weight portion (kilogram) Preparation is made: Polyurethane Thermoplastic Elastomer 60, polrvinyl chloride 35, stearic acid 0.1, calcium benzoate 5, thiol methyl tin are thermally-stabilised Agent 0.8, titanate coupling agent 1310.2, epoxy soybean oil 19, dimethicone 2, aluminium sesquioxide 5, carbon fiber 2, aluminium nitride 2nd, pyrroles 1, sodium lauryl sulphate 0.1, Ammonium persulfate. 0.9, NPE 0.8, appropriate deionized water.
A kind of described polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity, is made up of step in detail below:
(1) calcium benzoate is put in high speed mixer, be heated to 100 DEG C, add stearic acid, titanate coupling agent 131, with After 1000 revs/min of speed stirs 20 minutes, discharging is stand-by;
(2) polrvinyl chloride is added in high speed mixer, sequentially add thiol methyl tin heat stabilizer, epoxy under slowly running big The material that Oleum Glycines and step (1) obtain, is heated to 100 DEG C, sends into twin screw with 800 revs/min of speed after stirring 15 minutes Extruding pelletization in extruder, obtains modified polyvinyl chloride master batch;
(3) carbon fiber is pulverized, mix with aluminium sesquioxide, aluminium nitride after crossing 100 mesh sieves, add the deionization of total amount 3 times amount Water, addition NPE, ultrasonic 60 minutes, centrifugation, pressed powder is put into dried for standby in baking oven;Will be upper State in the deionized water that pressed powder adds total amount 10 times amount, add sodium lauryl sulphate, stirring added pyrroles after 5 minutes, Ammonium persulfate. is added, stirring reaction filtered after 120 minutes, by filter cake deionized water cyclic washing, mistake after continuing stirring 5 minutes Filter, forced air drying at 80 DEG C, cross 200 mesh sieves, obtain polypyrrole cladding filler;
(4) by step (2), step (3) obtains product and Polyurethane Thermoplastic Elastomer and remaining residual components is sent into jointly In high speed mixer, send in double screw extruder after being uniformly mixed under room temperature, 150 DEG C of extruding pelletizations of temperature control obtain final product.
CABLE MATERIALS of the present invention is applied to the production of cable, after testing, the index reaching is as follows: tensile strength for cable product For 26.3mpa, elongation at break is 431%.

Claims (2)

1. a kind of polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity it is characterised in that by following weight portion Raw material is made: Polyurethane Thermoplastic Elastomer 60-65, polrvinyl chloride 35-40, stearic acid 0.1-0.12, calcium benzoate 5- 6th, thiol methyl tin heat stabilizer 0.8-1, titanate coupling agent 1310.2-0.3, epoxy soybean oil 19-20, dimethicone 2- 3rd, aluminium sesquioxide 5-6, carbon fiber 2-3, aluminium nitride 2-3, pyrroles 1-1.2, sodium lauryl sulphate 0.1-0.11, Ammonium persulfate. 0.9-1, NPE 0.8-1, appropriate deionized water.
2. a kind of polypyrrole covered composite yarn filler improves the composite cable material of thermal conductivity according to claim 1, and its feature exists In being made up of step in detail below:
(1) calcium benzoate is put in high speed mixer, is heated to 100-110 DEG C, add stearic acid, titanate coupling agent 131, Stand-by with discharging after 1000-1200 rev/min of speed stirring 20-25 minute;
(2) polrvinyl chloride is added in high speed mixer, sequentially add thiol methyl tin heat stabilizer, epoxy under slowly running big The material that Oleum Glycines and step (1) obtain, is heated to 100-105 DEG C, stirs 15-20 minute with 800-1000 rev/min of speed Send into extruding pelletization in double screw extruder afterwards, obtain modified polyvinyl chloride master batch;
(3) carbon fiber is pulverized, cross 100 mesh sieves after mix with aluminium sesquioxide, aluminium nitride, addition total amount 3-4 times amount go from Sub- water, adds NPE, ultrasonic 60-90 minute, centrifugation, pressed powder is put into drying in baking oven and treats With;Above-mentioned pressed powder is added in the deionized water of total amount 10-12 times amount, adds sodium lauryl sulphate, stirring 5-10 divides Add pyrroles after clock, add Ammonium persulfate. after continuing stirring 5-8 minute, filter after stirring reaction 120-150 minute, filter cake is used Deionized water cyclic washing, filters, forced air drying at 80-90 DEG C, crosses 200 mesh sieves, obtains polypyrrole cladding filler;
(4) by step (2), step (3) obtains product and Polyurethane Thermoplastic Elastomer and remaining residual components is sent into jointly In high speed mixer, send in double screw extruder after being uniformly mixed under room temperature, 150-160 DEG C of extruding pelletization of temperature control is ?.
CN201610778156.1A 2016-08-31 2016-08-31 Composite cable material with heat conductivity improved through polypyrrole coated composite filler Pending CN106366621A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108409962A (en) * 2018-04-18 2018-08-17 太仓美克斯机械设备有限公司 A kind of phosphatization adulterates the preparation method of heat-resisting Polypyrrole Conducting Materials
CN108503830A (en) * 2018-04-18 2018-09-07 太仓美克斯机械设备有限公司 A kind of heat-resisting Polypyrrole Conducting Materials of phosphatization doping
CN109082266A (en) * 2018-08-27 2018-12-25 西南科技大学 A kind of Carbon foam base phase-change accumulation energy sensing material of high thermal conductivity and high heat storage coefficient
CN115246994A (en) * 2021-12-31 2022-10-28 浙江师范大学 Heat conduction-wave absorption integrated flexible material and preparation method and application thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108409962A (en) * 2018-04-18 2018-08-17 太仓美克斯机械设备有限公司 A kind of phosphatization adulterates the preparation method of heat-resisting Polypyrrole Conducting Materials
CN108503830A (en) * 2018-04-18 2018-09-07 太仓美克斯机械设备有限公司 A kind of heat-resisting Polypyrrole Conducting Materials of phosphatization doping
CN109082266A (en) * 2018-08-27 2018-12-25 西南科技大学 A kind of Carbon foam base phase-change accumulation energy sensing material of high thermal conductivity and high heat storage coefficient
CN115246994A (en) * 2021-12-31 2022-10-28 浙江师范大学 Heat conduction-wave absorption integrated flexible material and preparation method and application thereof
CN115246994B (en) * 2021-12-31 2024-04-05 浙江师范大学 Heat conduction-wave absorption integrated flexible material and preparation method and application thereof

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Application publication date: 20170201