CN106373750B - A kind of transformer framework - Google Patents

A kind of transformer framework Download PDF

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Publication number
CN106373750B
CN106373750B CN201610982341.2A CN201610982341A CN106373750B CN 106373750 B CN106373750 B CN 106373750B CN 201610982341 A CN201610982341 A CN 201610982341A CN 106373750 B CN106373750 B CN 106373750B
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CN
China
Prior art keywords
coil rack
weight
coil
parts
transformer framework
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CN201610982341.2A
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Chinese (zh)
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CN106373750A (en
Inventor
何超明
何勇华
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Shunde Foshan Jingwei Electronic Appliance Co., Ltd.
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Shunde Foshan Jingwei Electronic Appliance Co Ltd
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Priority to CN201610982341.2A priority Critical patent/CN106373750B/en
Publication of CN106373750A publication Critical patent/CN106373750A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/025Constructional details relating to cooling

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of transformer frameworks, it include coil rack, the through-hole worn for iron core is formed in the middle part of the coil rack, the annular groove for coil winding is provided on the side wall of the coil rack, it is respectively equipped with end plate on the coil rack on the outside of the annular groove, it is characterised in that:Multiple wire lead slots are arranged at intervals on the end plate top, stitch is vertically installed in the end plate upper surface, conducting wire block is equipped in the wire lead slot.Place that purpose of the invention is to overcome the shortcomings in the prior art, provides a kind of simple in structure, effectively prevent coil lead damaged, and can effectively reduce the novel transformer bobbin of transformer overall volume.

Description

A kind of transformer framework
Technical field
The present invention relates to a kind of transformer frameworks.
Background technology
Transformer framework is also known as transformer coil holder, is the agent structure composition in transformer, be one in transformer not The parts that can or lack, the main effect of transformer framework is the space that winding is provided for the coil in transformer, fixed transformation The iron core of device provides support for the stitch of transformer, and necessary interface is provided for the installation of transformer.With the hair of social economy Exhibition, transformer are widely used.The design of existing transformer framework is not reasonable, existing defects in structure, is assembling or is making It is leaked outside on the outside of transformer framework with the end of a thread in the process with stitch welding, be easy to cause and damage or touch disconnected, other general transformation Device needs shell to protect the coil in transformer, and shell squeezes coil the end of a thread in order to prevent in existing this design Cause breakage, existing way to be equipped with spacing block set generally on the outside of transformer framework, makes on the outside of transformer framework and in shell Certain gap is formed between wall, is squeezed and damaged or touch disconnected by shell to prevent coil the end of a thread broken.This design necessarily makes Transformer overall volume is obtained to become larger.It is unfavorable for transformer in the smaller electric equipment products in space, many is brought to user It is inconvenient.
So existing transformer framework is up for further perfect.
Invention content
Place that purpose of the invention is to overcome the shortcomings in the prior art, provides a kind of simple in structure, effectively prevent Coil lead is damaged, and can effectively reduce the transformer framework of transformer overall volume.
In order to achieve the above object, the present invention uses following scheme:
A kind of transformer framework includes coil rack, forms in the middle part of the coil rack and leads to for what iron core was worn Hole is provided with the annular groove for coil winding on the side wall of the coil rack, the coil on the outside of the annular groove End plate is respectively equipped on skeleton, it is characterised in that:Multiple wire lead slots are arranged at intervals on the end plate top, on the end plate End face is vertically installed with stitch, and conducting wire block is equipped in the wire lead slot.
A kind of transformer framework as described above, it is characterised in that shell is equipped in the coil rack outer sheath, in institute It states shell position corresponding with through-hole and is equipped with connection hole slot.
A kind of transformer framework as described above, it is characterised in that annular groove can be drawn by being equipped in the annular groove It is divided into the annular partition of two winding areas.
A kind of transformer framework according to claim 1, it is characterised in that in the wire lead slot inside bottom surface and ring Connected in star connection is equipped with intermediate incline.
A kind of transformer framework as described above, it is characterised in that locating groove is equipped on the conducting wire block.
A kind of transformer framework as described above, it is characterised in that being equipped with can be connected to inside and outside annular groove on the housing Air hole.
A kind of transformer framework as described above, it is characterised in that positioning step is equipped on the end plate outer surface, The shell is set on positioning step.
A kind of transformer framework as described above, it is characterised in that the conducting wire block includes to be integrally formed with coil rack Conducting wire block body, between conducting wire block body outer end and wire lead slot inner wall be equipped with gap, on the conducting wire block body End is equipped with the guiding surface that wire lead slot is slid into convenient for finish lead.
A kind of transformer framework as described above, it is characterised in that be respectively equipped on the coil rack at the through-hole both ends Outer lug boss.
In conclusion advantage is the present invention compared with the existing technology:
One, the configuration of the present invention is simple, wire lead slot will effectively detach around the terminals for the coil being entangled in annular groove, be convenient for It is welded with stitch.
Two, lead block in wire lead slot is set in the present invention, the terminals of coil is effectively prevent to be exposed at outside coil rack Side avoids damaging or touch the terminals that broken string encloses during assembling or use;
Three, lead block is arranged in wire lead slot in the present invention, so that can between outer casing inner wall and coil rack outer wall To be in close contact, transformer overall volume is effectively reduced, so that transformer framework of the present invention can be narrower mounted on space In small electric equipment products;
Four, present invention design is unique, and easy to process, production cost is relatively low.
Description of the drawings
Fig. 1 is the schematic diagram of the present invention;
Fig. 2 is the enlarged drawing at A in Fig. 1;
Fig. 3 is the decomposition diagram of the present invention;
Schematic diagram when Fig. 4 crispaturas for pouch.
Specific implementation mode
The invention will be further described with specific implementation mode for explanation below in conjunction with the accompanying drawings:
A kind of transformer framework as shown in Figures 1 to 4 includes coil rack 1, in 1 middle part molding of the coil rack There is the through-hole 2 worn for iron core, the annular groove 3 for coil winding is provided on the side wall of the coil rack 1, described It is respectively equipped with end plate 4 on the coil rack 1 in 3 outside of annular groove, multiple wire lead slots 5 are arranged at intervals on 4 top of the end plate, It is vertically installed with stitch 6 in 4 upper surface of the end plate, conducting wire block 7 is equipped in the wire lead slot 5.Coil of the present invention is in ring After being curled in connected in star 3, terminals are arranged in wire lead slot 5, under the action of conducting wire block 7, coherent can dredge separation, Convenient for being welded on stitch 6, the terminals of coil is effectively prevent to be exposed on the outside of coil rack, during avoiding assembling or use Damage or touch the terminals of broken string circle;It can be in close contact between outer casing inner wall and coil rack outer wall, effectively reduce transformer Overall volume, so that transformer framework of the present invention can be mounted in the narrower electric equipment products in space.
It is equipped with shell 8 in 1 outer sheath of the coil rack in the present invention, on the position corresponding with through-hole 2 of the shell 8 Equipped with connection hole slot 9.Shell 8 can prevent 3 interior loop of annular groove by scraping collision in the present invention, securely and reliably.
Be equipped in the annular groove 3 in the present invention annular groove 3 can be divided into the annulars of two winding areas every Plate 10.The winding primary coil in a wherein winding area, winding secondary coil in another winding area.Annular partition 10 Effectively so that primary coil and secondary coil mutually insulated, simple in structure, insulation effect is good.
In the present invention intermediate incline 11 is equipped in 5 inside bottom surface of the wire lead slot and 3 connection of annular groove.Transition is oblique Face 11 connect convenient for the terminals of coil with wire lead slot 5.
The one of which embodiment of the present invention is equipped with locating groove on the conducting wire block 7.The terminals of coil can be with It is connected in locating groove, positioning is more accurate, and it is more convenient so that the terminals of coil are welded with stitch.
The air hole 12 that can be connected to inside and outside annular groove 3 is equipped in the present invention on the shell 8.Transformer was using The heat that journey coil generates can be dispersed by air hole 12 outside transformer, good heat dissipation effect.
Positioning step 13 is equipped in the present invention on 4 outer surface of the end plate, the shell 8 is set in positioning step 13 On.Easy to connect, accurate positioning between shell 8 and coil rack.
Heretofore described conducting wire block 7 includes and 1 integrally formed conducting wire block body 71 of coil rack, the conducting wire block It is equipped with gap between 5 inner wall of 71 outer end of ontology and wire lead slot, is equipped in 71 upper end of conducting wire block body and is convenient for winding wiring End slides into the guiding surface 72 of wire lead slot 5.Under the action of guiding surface 72, winding wiring enters in wire lead slot 5, and limits Winding wiring is below conducting wire block body 71, good positioning effect.
In the present invention outer lug boss 14 is respectively equipped on the coil rack 1 at 2 both ends of the through-hole.The presence of outer lug boss 14 makes Iron core is obtained more to be firmly mounted in through-hole 2.
Center line ring framework 1 of the present invention is prepared from the following parts by weight of the components,
Embodiment 1
Coil rack 1 of the present invention is prepared from the following parts by weight of the components,
Wherein include the organic siliconresin of modified Nano particle
The organic siliconresin of modified Nano particle is prepared by the following method:
A, 45 parts by weight of methyltriethoxysilane are taken, are added in 650 parts of water, the Catalyzed by Formic Acid of 0.05 parts by weight is added Agent hydrolyzes 1.5 hours at 0 DEG C, is warming up to 70 DEG C of progress polymerisations, is evaporated under reduced pressure, is obtained organic after reaction Silicones;
B, by organic siliconresin, the 1- Trifluoromethyl-1s in step A, 3 butadiene, 9 parts by weight, titanate catalyst 0.15 Parts by weight and 12 parts by weight of ethyl acetate are uniformly mixed, and under the protection of argon gas, are heated to 110 DEG C of dehydration condensations 1 hour, Obtain modified organic silicone resin;
C, the modified organic silicone resin in step B is warming up to 80 DEG C, 2.5 parts of silester is added and react 1 hour, reaction After cool down, vacuum distillation removes solvent to get including the organic siliconresin of modified Nano particle.
The carbon nanotube of the surface hydroxylation is prepared by the following method:
By multi-walled carbon nanotube and potassium hydroxide by weight being 1 in ball grinder:30 ratio mixing, adds appropriate second Alcohol, ball milling are washed with deionized to neutrality after 15 hours, obtain mixture, mixture is put into vacuum drying chamber at 120 DEG C Dry 12 hours to get.
The solvent is dimethylbenzene and methyl iso-butyl ketone (MIBK) according to weight ratio 2:1 mixture.
The preparation method of coil rack 1 of the present invention:
In the molten state by fire-retardant nylon, organic siliconresin, solvent, the surface hydroxyl for including modified Nano particle is added The carbon nanotube of change, amido silicon oil, bisphenol-A double diphenylphosphate, Al-Mg alloy powder, aluminium nitride, polyvinyl acetate, stirring are equal It is even to obtain mixture, the mixture is injected into mold, up to coil rack after molding.
Embodiment 12
Coil rack 1 of the present invention is prepared from the following parts by weight of the components,
Wherein include the organic siliconresin of modified Nano particle
The organic siliconresin of modified Nano particle is prepared by the following method:
A, 45 parts by weight of methyltriethoxysilane are taken, are added in 650 parts of water, the Catalyzed by Formic Acid of 0.05 parts by weight is added Agent hydrolyzes 1.5 hours at 0 DEG C, is warming up to 70 DEG C of progress polymerisations, is evaporated under reduced pressure, is obtained organic after reaction Silicones;
B, by organic siliconresin, the 1- Trifluoromethyl-1s in step A, 3 butadiene, 9 parts by weight, titanate catalyst 0.15 Parts by weight and 12 parts by weight of ethyl acetate are uniformly mixed, and under the protection of argon gas, are heated to 110 DEG C of dehydration condensations 1 hour, Obtain modified organic silicone resin;
C, the modified organic silicone resin in step B is warming up to 80 DEG C, 2.5 parts of silester is added and react 1 hour, reaction After cool down, vacuum distillation removes solvent to get including the organic siliconresin of modified Nano particle.
The carbon nanotube of the surface hydroxylation is prepared by the following method:
By multi-walled carbon nanotube and potassium hydroxide by weight being 1 in ball grinder:30 ratio mixing, adds appropriate second Alcohol, ball milling are washed with deionized to neutrality after 15 hours, obtain mixture, mixture is put into vacuum drying chamber at 120 DEG C Dry 12 hours to get.
The solvent is dimethylbenzene and methyl iso-butyl ketone (MIBK) according to weight ratio 2:1 mixture.
The preparation method of coil rack 1 of the present invention:
In the molten state by fire-retardant nylon, organic siliconresin, solvent, the surface hydroxyl for including modified Nano particle is added The carbon nanotube of change, amido silicon oil, bisphenol-A double diphenylphosphate, Al-Mg alloy powder, aluminium nitride, polyvinyl acetate, stirring are equal It is even to obtain mixture, the mixture is injected into mold, up to coil rack after molding.
Embodiment 3
Coil rack 1 of the present invention is prepared from the following parts by weight of the components,
Wherein include the organic siliconresin of modified Nano particle
The organic siliconresin of modified Nano particle is prepared by the following method:
A, 45 parts by weight of methyltriethoxysilane are taken, are added in 650 parts of water, the Catalyzed by Formic Acid of 0.05 parts by weight is added Agent hydrolyzes 1.5 hours at 0 DEG C, is warming up to 70 DEG C of progress polymerisations, is evaporated under reduced pressure, is obtained organic after reaction Silicones;
B, by organic siliconresin, the 1- Trifluoromethyl-1s in step A, 3 butadiene, 9 parts by weight, titanate catalyst 0.15 Parts by weight and 12 parts by weight of ethyl acetate are uniformly mixed, and under the protection of argon gas, are heated to 110 DEG C of dehydration condensations 1 hour, Obtain modified organic silicone resin;
C, the modified organic silicone resin in step B is warming up to 80 DEG C, 2.5 parts of silester is added and react 1 hour, reaction After cool down, vacuum distillation removes solvent to get including the organic siliconresin of modified Nano particle.
The carbon nanotube of the surface hydroxylation is prepared by the following method:
By multi-walled carbon nanotube and potassium hydroxide by weight being 1 in ball grinder:30 ratio mixing, adds appropriate second Alcohol, ball milling are washed with deionized to neutrality after 15 hours, obtain mixture, mixture is put into vacuum drying chamber at 120 DEG C Dry 12 hours to get.
The solvent is dimethylbenzene and methyl iso-butyl ketone (MIBK) according to weight ratio 2:1 mixture.
The preparation method of coil rack 1 of the present invention:
In the molten state by fire-retardant nylon, organic siliconresin, solvent, the surface hydroxyl for including modified Nano particle is added The carbon nanotube of change, amido silicon oil, bisphenol-A double diphenylphosphate, Al-Mg alloy powder, aluminium nitride, polyvinyl acetate, stirring are equal It is even to obtain mixture, the mixture is injected into mold, up to coil rack after molding.
The basic principles and main features and advantages of the present invention of the present invention have been shown and described above.The skill of the industry Art personnel it should be appreciated that the present invention is not limited to the above embodiments, the above embodiments and description only describe The principle of the present invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these Changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and Its equivalent thereof.

Claims (7)

1. a kind of transformer framework includes coil rack(1), in the coil rack(1)Middle part is formed to be worn for iron core Through-hole(2), in the coil rack(1)Side wall on be provided with annular groove for coil winding(3), recessed in the annular Slot(3)The coil rack in outside(1)On be respectively equipped with end plate(4), it is characterised in that:In the end plate(4)Top interval is arranged There are multiple wire lead slots(5), in the end plate(4)Upper surface is vertically installed with stitch(6), in the wire lead slot(5)Interior be equipped with is led Line block(7), the coil rack(1)It is prepared from the following parts by weight of the components,
Fire-retardant Nylon 60
Include the organic siliconresin 2 of modified Nano particle
Bisphenol-A pair diphenylphosphate 12
Phthalate anhydride 8
The carbon nanotube 0.1 of surface hydroxylation
Amido silicon oil 3
Al-Mg alloy powder 5
Aluminium nitride 1
Polyvinyl acetate 20
Solvent 40
The wherein described solvent is dimethylbenzene and methyl iso-butyl ketone (MIBK) according to weight ratio 2:1 mixture;
Wherein the organic siliconresin comprising modified Nano particle is prepared by the following method:
A, 45 parts by weight of methyltriethoxysilane are taken, are added in 650 parts of water, the Catalyzed by Formic Acid agent of 0.05 parts by weight are added, 0 It is hydrolyzed 1.5 hours at DEG C, is warming up to 70 DEG C of progress polymerisations, is evaporated under reduced pressure after reaction, obtains organic siliconresin;
B, by organic siliconresin, the 1- Trifluoromethyl-1s in step A, 3 butadiene, 9 parts by weight, 0.15 weight of titanate catalyst Part and 12 parts by weight of ethyl acetate be uniformly mixed, under the protection of argon gas, be heated to 110 DEG C of dehydration condensations 1 hour, must change Property organic siliconresin;
C, the modified organic silicone resin in step B is warming up to 80 DEG C, 2.5 parts of silester is added and react 1 hour, reaction terminates After cool down, vacuum distillation removes solvent to get including the organic siliconresin of modified Nano particle;
The carbon nanotube of the surface hydroxylation is prepared by the following method:
By multi-walled carbon nanotube and potassium hydroxide by weight being 1 in ball grinder:30 ratio mixing, adds ethanol in proper amount, ball Mill is washed with deionized to neutrality after 15 hours, obtains mixture, mixture is put into vacuum drying chamber in 120 DEG C of dryings 12 hours to get;
The coil rack(1)Preparation method:
In the molten state by fire-retardant nylon, addition includes the organic siliconresin, solvent, surface hydroxylation of modified Nano particle Carbon nanotube, amido silicon oil, bisphenol-A double diphenylphosphate, Al-Mg alloy powder, aluminium nitride, polyvinyl acetate, stir evenly The mixture is injected mold, up to coil rack after molding by mixture;
The conducting wire block(7)Include and coil rack(1)Integrally formed conducting wire block body(71), the conducting wire block body (71)Outer end and wire lead slot(5)Gap is equipped between inner wall, in the conducting wire block body(71)Upper end is equipped with to go out convenient for coil Line end slides into wire lead slot(5)Guiding surface(72).
2. a kind of transformer framework according to claim 1, it is characterised in that in the coil rack(1)Outer sheath is equipped with Shell(8), in the shell(8)With through-hole(2)Corresponding position is equipped with connection hole slot(9).
3. a kind of transformer framework according to claim 1, it is characterised in that in the annular groove(3)Interior be equipped with can incite somebody to action Annular groove(3)It is divided into the annular partition of two winding areas(10).
4. a kind of transformer framework according to claim 1, it is characterised in that in the wire lead slot(5)Inside bottom surface and ring Connected in star(3)Connection is equipped with intermediate incline(11).
5. a kind of transformer framework according to claim 2, it is characterised in that in the shell(8)Being equipped with can connected ring Connected in star(3)Inside and outside air hole(12).
6. a kind of transformer framework according to claim 2, it is characterised in that in the end plate(4)Outer surface is equipped with Positioning step(13), the shell(8)It is set in positioning step(13)On.
7. a kind of transformer framework according to claim 1, it is characterised in that in the through-hole(2)The coil rack at both ends (1)On be respectively equipped with outer lug boss(14).
CN201610982341.2A 2016-11-08 2016-11-08 A kind of transformer framework Active CN106373750B (en)

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CN106373750B true CN106373750B (en) 2018-11-02

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108962564A (en) * 2018-08-28 2018-12-07 东莞市大忠电子有限公司 A kind of lead type power transformer
TWI658480B (en) * 2018-09-13 2019-05-01 一諾科技股份有限公司 Transformer and its wire frame

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103680867A (en) * 2012-09-04 2014-03-26 振华电脑有限公司 Side-winding type winding transformer and winding method thereof
CN204066981U (en) * 2014-07-09 2014-12-31 东莞市盈聚电子有限公司 Reliable transformer framework is installed
CN104795226A (en) * 2015-04-30 2015-07-22 广州金升阳科技有限公司 Framework, inner insulation cover, transformer and manufacturing method of transformer
CN102856050B (en) * 2011-06-30 2015-07-29 三星电机株式会社 Transformer and use the display unit of this transformer

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010212380A (en) * 2009-03-09 2010-09-24 Tdk Corp Winding wire frame and winding wire component

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102856050B (en) * 2011-06-30 2015-07-29 三星电机株式会社 Transformer and use the display unit of this transformer
CN103680867A (en) * 2012-09-04 2014-03-26 振华电脑有限公司 Side-winding type winding transformer and winding method thereof
CN204066981U (en) * 2014-07-09 2014-12-31 东莞市盈聚电子有限公司 Reliable transformer framework is installed
CN104795226A (en) * 2015-04-30 2015-07-22 广州金升阳科技有限公司 Framework, inner insulation cover, transformer and manufacturing method of transformer

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