CN106369236A - Vertical clamp type connector for underwater manifold - Google Patents
Vertical clamp type connector for underwater manifold Download PDFInfo
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- CN106369236A CN106369236A CN201610891204.8A CN201610891204A CN106369236A CN 106369236 A CN106369236 A CN 106369236A CN 201610891204 A CN201610891204 A CN 201610891204A CN 106369236 A CN106369236 A CN 106369236A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints; Joints allowing movement
- F16L27/02—Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction
- F16L27/04—Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction with partly-spherical engaging surfaces
- F16L27/06—Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction with partly-spherical engaging surfaces with special sealing means between the engaging surfaces
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- General Engineering & Computer Science (AREA)
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- Quick-Acting Or Multi-Walled Pipe Joints (AREA)
Abstract
Description
技术领域technical field
本发明涉及水下管汇垂直卡箍式连接器,属于连机器领域。The invention relates to a vertical clamp type connector of an underwater manifold, belonging to the field of connecting machines.
背景技术Background technique
目前深水油气田的开发是投资高、风险大并且高新技术密集的能源工业新领域。深水水下连接器主要用于水下生产设施管道之间的连接,如水下采油树与水下管汇、水下管线与水下采油树、PLET与PLEM等,是深水油气安全生产的重要保证。目前应用在国内外深水油气田开发工程中的水下连接器形式主要有套筒式连接器和卡箍式连接器两种。水下连接器设计、制造技术长年为外国石油装备公司所垄断,现在急需形成具有我国自主知识产权的深水水下连接器设计技术,为我国深水油气开发提供技术与设备支持。At present, the development of deep-water oil and gas fields is a new field of energy industry with high investment, high risk and high-tech intensive. Deepwater subsea connectors are mainly used for the connection between pipelines of underwater production facilities, such as subsea trees and subsea manifolds, subsea pipelines and subsea trees, PLET and PLEM, etc., which are an important guarantee for the safe production of deepwater oil and gas . At present, there are mainly two types of underwater connectors used in deepwater oil and gas field development projects at home and abroad: sleeve connectors and clamp connectors. The design and manufacturing technology of underwater connectors has been monopolized by foreign oil equipment companies for many years. Now it is urgent to form a deepwater underwater connector design technology with my country's independent intellectual property rights to provide technical and equipment support for my country's deepwater oil and gas development.
目前,水下管汇连接器结构主要有两种:At present, there are two main structures of underwater manifold connectors:
(1)一种用于水平连接的卡箍式连接器。卡箍是连接带沟槽的管件、阀门以及管路配件的一种连接装置,用在对快接头之间起紧箍作用。利用卡箍上的螺栓螺母紧固卡箍与管道等。但当管道内流道介质时,由于介质的冲击、热应力的作用或外界其他载荷的作用,卡箍与管道之间相互移动,这样就降低密封效果,出现泄漏甚至阻碍整个管汇系统生产。(1) A clamp type connector for horizontal connection. The clamp is a connection device for connecting grooved pipe fittings, valves and pipeline fittings, and is used to tighten the fast joints. Use the bolts and nuts on the clamp to fasten the clamp and the pipe, etc. However, when there is medium in the flow channel of the pipeline, due to the impact of the medium, the effect of thermal stress or other external loads, the clamp and the pipeline will move with each other, which will reduce the sealing effect, cause leakage and even hinder the production of the entire manifold system.
(2)一种用于垂直连接的套筒式连接器。套筒连接器是通过卡爪抓住带沟槽的管件、阀门以及管路配件的一种连接装置,用在对快接头之间起抓紧作用。该连接器虽然结构紧凑,密封效果良好,但是其驱动力来源于作业工具的液压驱动,其结构庞大且复杂,特别是当维修时耗时太长,提高了职工劳动强度,增加了停产时间,降低了油井产量。(2) A sleeve type connector for vertical connection. Sleeve connector is a connection device that grasps grooved pipe fittings, valves and pipeline fittings through claws, and is used to grasp between quick connectors. Although the connector has a compact structure and good sealing effect, its driving force comes from the hydraulic drive of the working tool, and its structure is huge and complicated, especially when it takes too long to maintain, which increases the labor intensity of employees and increases the downtime. Reduced well production.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提出一种水下管汇垂直卡箍式连接器,使用了一个球形管接头部件,在水下管汇连接过程中避免了由于管汇的受力弯曲旋转而导致整个连接器崩溃,大大提高了ROV机器人的可操作性。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention proposes a vertical clamp connector for underwater manifolds, which uses a spherical pipe joint part to avoid the The bending and rotation of the force causes the entire connector to collapse, which greatly improves the maneuverability of the ROV robot.
技术方案:为解决上述技术问题,本发明的水下管汇垂直卡箍式连接器,包括下管和球形管,所述下管的顶部设有连接凸台,连接凸台的下表面为倒圆锥台状,下管通过密封圈与连接环连接,连接环与球形管连接,在球形管外套有起吊环,起吊环外套有支架,支架下端包裹住连接凸台,起吊环和支架通过卡箍固定;所述下管的中上部设有圆环凸台,在圆环凸台下方设有支撑圆环凸台的圆形的支撑块,圆环凸台的圆柱面通过弹簧垫圈与固定套连接,固定套包括圆柱形的筒体,筒体的顶端设有圆孔,圆孔与弹簧垫圈连接,筒体的下端延伸有圆环安装板,在圆环安装板上安装有若干个固定块,固定块同时与筒体连接,固定块设有斜面,导向套位于固定块的斜面上,导向套内设有定位环。Technical solution: In order to solve the above technical problems, the underwater manifold vertical clamp connector of the present invention includes a lower tube and a spherical tube. The top of the lower tube is provided with a connecting boss, and the lower surface of the connecting boss is inverted. Conical frustum shape, the lower tube is connected with the connecting ring through the sealing ring, the connecting ring is connected with the spherical pipe, there is a lifting ring outside the spherical pipe, the lifting ring is covered with a bracket, the lower end of the bracket wraps the connecting boss, the lifting ring and the bracket pass through the clamp Fixed; the middle and upper part of the lower tube is provided with a ring boss, and a circular support block is provided under the ring boss to support the ring boss, and the cylindrical surface of the ring boss is connected to the fixed sleeve through a spring washer , the fixed sleeve includes a cylindrical barrel, the top of the barrel is provided with a round hole, the round hole is connected with the spring washer, the lower end of the barrel is extended with a ring mounting plate, and several fixing blocks are installed on the ring mounting plate, The fixed block is connected with the barrel at the same time, the fixed block is provided with an inclined surface, the guide sleeve is located on the inclined surface of the fixed block, and a positioning ring is arranged inside the guide sleeve.
作为优选,所述连接环的底端向上延伸有上凸台和向下延伸有下凸台,上凸台与连接环形成凹槽,起吊环和球形管一端插入到凹槽内。Preferably, an upper boss extends upwards and a lower boss extends downwards from the bottom of the connecting ring, the upper boss and the connecting ring form a groove, and the lifting ring and one end of the spherical pipe are inserted into the groove.
作为优选,所述支架包含左支架单元和右支架单元,所述左支架单元和右支架单元均包含截面为半圆的半圆柱本体,半圆柱本体内壁的上端和下端均分别延伸有上限位凸台和下限位凸台,上限位凸台压在上凸台上,下限位凸台包裹住连接凸台,在半圆柱本体的两侧均延伸有锁紧板,锁紧板上安装有螺栓,通过螺栓和锁紧板将左支架单元和右支架单元锁紧。Preferably, the bracket includes a left bracket unit and a right bracket unit, the left bracket unit and the right bracket unit both include a semi-cylindrical body with a semicircular cross-section, upper and lower ends of the inner wall of the semi-cylindrical body are respectively extended with upper limit bosses and the lower limit boss, the upper limit boss is pressed on the upper boss, the lower limit boss wraps the connecting boss, and a locking plate is extended on both sides of the semi-cylindrical body, and bolts are installed on the locking plate. Bolts and locking plates lock the left bracket unit and the right bracket unit.
作为优选,所述下凸台上安装有紧固螺钉,紧固螺钉与定位顶杆连接,定位顶杆一端插入到密封圈内,通过旋动紧固螺钉,带动定位顶杆插入到密封圈内,锁紧密封圈。As a preference, a fastening screw is installed on the lower boss, the fastening screw is connected with the positioning ejector rod, one end of the positioning ejector rod is inserted into the sealing ring, and the positioning ejector rod is driven to be inserted into the sealing ring by turning the fastening screw , lock the sealing ring.
有益效果:本发明的水下管汇垂直卡箍式连接器,具有以下优点:Beneficial effects: the underwater manifold vertical clamp type connector of the present invention has the following advantages:
(1)该卡箍连接器垂直放置,避免了由于介质的冲击、热应力的作用或外界其他载荷的作用,卡箍与管道之间相互移动而导致降低密封效果。(1) The clamp connector is placed vertically to avoid the reduction of the sealing effect caused by the mutual movement between the clamp and the pipe due to the impact of the medium, the action of thermal stress or the action of other external loads.
(2)球形管组成部分通过一系列零部件互相连接使得该部件装配时即方便又安全可靠,且结构简单。特别是当维修时,大大降低了耗时,减少了职工劳动强度,降低了停产时间,提高了油井产量。(2) The components of the spherical tube are connected to each other through a series of parts, so that the assembly of the parts is convenient, safe and reliable, and the structure is simple. Especially during maintenance, the time consumption is greatly reduced, the labor intensity of employees is reduced, the downtime of production is reduced, and the production of oil wells is improved.
(3)球形管组成部分使用了一个球形管接头部件,在水下管汇连接过程中避免了由于管汇的受力弯曲旋转而导致整个连接器崩溃,大大提高了ROV机器人的可操作性。(3) The spherical pipe component uses a spherical pipe joint part, which avoids the collapse of the entire connector due to the bending and rotation of the underwater manifold during the connection process of the underwater manifold, and greatly improves the maneuverability of the ROV robot.
附图说明Description of drawings
图1为本发明的管汇固定组成结构图。Fig. 1 is a structural diagram of the fixed composition of the manifold of the present invention.
图2为本发明的球形管连接组成结构图。Fig. 2 is a structural diagram of the spherical pipe connection of the present invention.
图3为本发明装配图。Figure 3 is an assembly diagram of the present invention.
图4为固定套三维图。Fig. 4 is a three-dimensional view of the fixed sleeve.
图5为管汇连接器三维图。Figure 5 is a three-dimensional view of the manifold connector.
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图5所示,本发明的水下管汇垂直卡箍式连接器,包括下管7和球形管12,下管7为HUB管,所述下管7的顶部设有连接凸台,连接凸台的下表面22为倒圆锥台状,倒圆锥台状即为上端的直径大于下端的直径,形成的圆锥台下表面22便于抓紧下管7,下管7通过密封圈与连接环9连接,密封圈为VX型密封圈18,连接环9与球形管12连接,连接环9与球形管12之间设有Y型密封圈13,两个Y型密封圈13密封着球形管12内外环境,球形管12包含圆管121和位于圆管121下方的半球状的管子122,在球形管12外套有起吊环10,起吊环10的内壁为与球形管12配合的球形状,起吊环10外套有支架8,支架8下端包裹住连接凸台,起吊环10和支架8通过卡箍11固定,起吊环10起吊,起吊环10带动连接环9和支架8移动,从而带动下管7移动;所述下管7的中上部设有圆环凸台,在圆环凸台下方设有支撑圆环凸台的圆形的支撑块4,圆环凸台的圆柱面通过弹簧垫圈19与固定套23连接,固定套23包括圆柱形的筒体232,筒体232的顶端设有圆孔,圆孔与弹簧垫圈19连接,筒体232的下端延伸有圆环安装板231,圆环安装板231通过螺钉20安装在支架台1上,在圆环安装板231上安装有若干个固定块2,固定块2同时与筒体232连接,固定块2设有斜面,导向套3位于固定块2的斜面上,导向套3内设有定位环6。As shown in Figures 1 to 5, the vertical clamp connector for underwater manifolds of the present invention includes a lower tube 7 and a spherical tube 12, the lower tube 7 is a HUB tube, and the top of the lower tube 7 is provided with a connecting protrusion platform, the lower surface 22 of the connecting boss is an inverted truncated cone shape, and the inverted truncated cone shape means that the diameter of the upper end is greater than the diameter of the lower end. The lower surface 22 of the formed conical truncated platform is convenient to grasp the lower tube 7, and the lower tube 7 is connected to the tube through the sealing ring. The ring 9 is connected, the sealing ring is a VX-shaped sealing ring 18, the connecting ring 9 is connected with the spherical pipe 12, and a Y-shaped sealing ring 13 is arranged between the connecting ring 9 and the spherical pipe 12, and the two Y-shaped sealing rings 13 seal the spherical pipe 12 internal and external environments, the spherical tube 12 includes a circular tube 121 and a hemispherical tube 122 located below the circular tube 121, the spherical tube 12 is covered with a lifting ring 10, and the inner wall of the lifting ring 10 is in a spherical shape that matches the spherical tube 12. The lifting ring 10 is covered with a bracket 8, the lower end of the bracket 8 wraps the connecting boss, the lifting ring 10 and the bracket 8 are fixed by the clamp 11, the lifting ring 10 is lifted, and the lifting ring 10 drives the connecting ring 9 and the bracket 8 to move, thereby driving the lower pipe 7 Move; the middle and upper part of the down pipe 7 is provided with a ring boss, and a circular support block 4 supporting the ring boss is arranged below the ring boss, and the cylindrical surface of the ring boss passes through the spring washer 19 and The fixed sleeve 23 is connected, and the fixed sleeve 23 includes a cylindrical cylinder 232. The top of the cylinder 232 is provided with a round hole, which is connected with the spring washer 19. The lower end of the cylinder 232 is extended with a ring mounting plate 231, and the ring is installed The plate 231 is installed on the support platform 1 through the screw 20, and several fixing blocks 2 are installed on the ring mounting plate 231, and the fixing blocks 2 are connected with the cylinder body 232 at the same time, and the fixing block 2 is provided with a slope, and the guide sleeve 3 is located on the fixing block. 2, a positioning ring 6 is provided in the guide sleeve 3.
在本发明中,所述连接环9的底端向上延伸有上凸台21和向下延伸有下凸台,上凸台21与连接环9形成凹槽,起吊环10和球形管12一端插入到凹槽内,移动起吊环10,起吊环10带动上凸台21移动,从而带动支架8移动。所述下凸台上安装有紧固螺钉16,紧固螺钉16与定位顶杆17连接,定位顶杆17一端插入到密封圈内,通过旋动紧固螺钉16,带动定位顶杆17插入到密封圈内,锁紧密封圈,以防在抓取过程中脱落,其中在上下两个密封面上还嵌有两个O型密封圈15。In the present invention, the bottom end of the connecting ring 9 extends upwards with an upper boss 21 and extends downwards with a lower boss, the upper boss 21 and the connecting ring 9 form a groove, and one end of the lifting ring 10 and the spherical pipe 12 is inserted into the In the groove, move the hoisting ring 10, and the hoisting ring 10 drives the upper boss 21 to move, thereby driving the bracket 8 to move. A fastening screw 16 is installed on the lower boss, and the fastening screw 16 is connected with the positioning push rod 17, and one end of the positioning push rod 17 is inserted into the sealing ring, and by turning the fastening screw 16, the positioning push rod 17 is inserted into the In the sealing ring, lock the sealing ring to prevent falling off during the grabbing process, wherein two O-shaped sealing rings 15 are also embedded on the upper and lower sealing surfaces.
在本发明中,所述支架8包含左支架单元和右支架单元,所述左支架单元和右支架单元均包含截面为半圆的半圆柱本体,半圆柱本体内壁的上端和下端均分别延伸有上限位凸台和下限位凸台,上限位凸台压在上凸台21上,下限位凸台包裹住连接凸台,在半圆柱本体的两侧均延伸有锁紧板,锁紧板上安装有螺栓14,通过螺栓14和锁紧板将左支架单元和右支架单元锁紧,同时利用左支架单元和右支架单元夹紧下管7和连接环9。In the present invention, the bracket 8 includes a left bracket unit and a right bracket unit, and the left bracket unit and the right bracket unit both include a semi-cylindrical body with a semicircular cross-section, and upper and lower ends of the inner wall of the semi-cylindrical body are respectively extended with upper limits. Position boss and lower limit boss, the upper limit boss is pressed on the upper boss 21, the lower limit boss wraps the connecting boss, and locking plates are extended on both sides of the semi-cylindrical body, and the locking plate is installed There are bolts 14, and the left bracket unit and the right bracket unit are locked through the bolts 14 and the locking plate, and the lower tube 7 and the connecting ring 9 are clamped by the left bracket unit and the right bracket unit at the same time.
如图3所示,可以看出整个连接器的装配关系。先将管汇固定组成部分固定在支架台1上,然后ROV抓着球形管连接组成部分通过部件自带的斜角来实现自动对心,将其与管汇固定组成部分相装配,将导向套3安装在固定套2上,再安装上定位环6,将支架8安装在定位环6与连接环9上。为了防止海底浮游生物等沉积在导向套3内,在导向套3上加了一块挡板5。ROV抓住两个卡箍11由支架8上的螺栓轴导入相合,最后再拧上螺钉,这样实现了整个装置的安装。As shown in Figure 3, the assembly relationship of the entire connector can be seen. First fix the fixed component of the manifold on the support platform 1, then the ROV grasps the connecting component of the spherical pipe to realize automatic centering through the bevel that comes with the component, assembles it with the fixed component of the manifold, and puts the guide sleeve 3 is installed on the fixed sleeve 2, and then the positioning ring 6 is installed, and the bracket 8 is installed on the positioning ring 6 and the connecting ring 9. In order to prevent the bottom plankton etc. from being deposited in the guide sleeve 3, a baffle plate 5 is added on the guide sleeve 3. ROV catches two hoops 11 and is introduced and matched by the bolt shaft on the support 8, and finally screws on again, has realized the installation of whole device like this.
本发明的工作原理如下:The working principle of the present invention is as follows:
安装前,先用两块半圆柱支撑块4支撑着HUB管7,用弹簧垫圈19传递着固定套2的压力从而将HUB管7固定在支架台1上。然后再通过螺钉20将整个管汇固定组成部分固定在支架台1上。Before installation, two semi-cylindrical support blocks 4 are used to support the HUB pipe 7, and the spring washer 19 is used to transmit the pressure of the fixing sleeve 2 so as to fix the HUB pipe 7 on the support platform 1. Then the entire manifold fixing component is fixed on the support platform 1 by screws 20 .
安装时,通过ROV抓着球形管12将整个球形管连接组成部分通过部件自带的斜角来实现自动对心,将其与管汇固定组成部分相装配。其中,旋转紧固螺钉16推动着定位顶杆17向前伸出,支撑着VX型密封圈18在连接环9内,以防在抓取过程中脱落,其中在上下两个密封面上还嵌有两个O型密封圈15。在起吊环10的底角设计有一个凸台已连接着连接环9。球形管12放置在起吊环10与连接环9之间。两个Y型密封圈13密封着球形管12内外环境。然后将导向套3安装在固定套2上,再安装上定位环6,将支架8安装在定位环6与连接环9上。为了防止海底浮游生物等沉积在导向套3内,在导向套3上加了一块挡板5。ROV抓住两个卡箍11由支架8上的螺栓轴导入相合,最后再拧上螺钉,这样实现了整个装置的安装。整个连接器安装后不管与什么类型的管汇相连接都不会由于管汇的受力弯曲旋转而导致整个连接器崩溃。且垂直放置不会发生松动的现象。整个连接器由3部分组成,安装方便,ROV机器人的可操作性强。During installation, the spherical pipe 12 is grasped by the ROV, and the entire spherical pipe connection component is automatically centered through the oblique angle of the component, and it is assembled with the fixed component of the manifold. Wherein, the rotating fastening screw 16 pushes the positioning ejector rod 17 to protrude forward, and supports the VX-type sealing ring 18 in the connecting ring 9 to prevent it from falling off during the grabbing process. There are two O-rings 15. A boss is designed at the bottom corner of the hoisting ring 10 to be connected with the connecting ring 9 . The spherical tube 12 is placed between the lifting ring 10 and the connecting ring 9 . Two Y-shaped sealing rings 13 seal the environment inside and outside the spherical tube 12 . Then the guide sleeve 3 is installed on the fixed sleeve 2, and then the positioning ring 6 is installed, and the bracket 8 is installed on the positioning ring 6 and the connecting ring 9. In order to prevent the bottom plankton etc. from being deposited in the guide sleeve 3, a baffle plate 5 is added on the guide sleeve 3. ROV catches two hoops 11 and is introduced and matched by the bolt shaft on the support 8, and finally screws on again, has realized the installation of whole device like this. After the entire connector is installed, no matter what type of manifold it is connected to, the entire connector will not collapse due to the force bending and rotation of the manifold. And it will not loosen when placed vertically. The whole connector is composed of 3 parts, which is easy to install and has strong maneuverability of the ROV robot.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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| CN115978322A (en) * | 2023-03-01 | 2023-04-18 | 中海石油(中国)有限公司 | An underwater three-lobed clamp connector and an underwater throttle valve |
| CN116123375A (en) * | 2023-03-29 | 2023-05-16 | 江苏科技大学 | Multi-working-condition self-adaptive connecting device for underwater manifold |
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| CN106369236B (en) | 2018-04-06 |
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