Body aluminium casts bearing
Technical field
The present invention relates to makita 4100NH field, more particularly to a kind of body aluminium casting bearing.
Background technology
For existing machinery equipment in manufacturing process, bearing is essential, and it not only plays a part of supporting machine, also ensures
Equipment is not shifted in operation so as to ensure its security.Bearing in makita 4100NH is even more particularly important.Pass
The bearing volume and weight of system is all larger, and cost of manufacture is high, complex process, is not easy to dismounting management.
The content of the invention
The purpose of the present invention is to be directed to the above-mentioned problems in the prior art, it is proposed that it is a kind of it is rational in infrastructure, in light weight,
The low body aluminium casting bearing of cost.
The purpose of the present invention can be realized by following technical proposal:Body aluminium casts bearing, including:
Base, it is trapezoidal that the base top is divided into first-class waist, and bottom is divided into a rectangle, rectangle length and trapezoidal bottom length
It is equal;
Frame, the frame are fixed on the base, and frame is combined by three sides, adjacent two sides
Angle is 120 degree;
Pillar, for the pillar on frame, the pillar bottom is divided into a rectangular cylinder structure, the column upper section
It is divided into a first horizontal positioned cylindrical structure.
In above-mentioned body aluminium casting bearing, the base isosceles trapezoid base midpoint is provided with one through the first of base
Cylindrical channel, the relative edge of the first cylindrical channel section two is parallel, and two other side is into symmetrical arc structure;
The base lower surface is provided with three circular ring structures with the first cylindrical channel concentric, by radius from small to large
It is followed successively by the first annulus, the second annulus, the 3rd annulus;
First annular radii is equal with the first cylindrical channel radius;
3rd annulus is using the isosceles trapezoid bottom as diameter and tangent with the isosceles trapezoid top;
Second annular radii is the half of the 3rd annular radii;
Some equally distributed connection straps for being used for fixation are provided between each annulus.
In above-mentioned body aluminium casting bearing, the second cylindrical channel is provided with first cylinder;
The first cylinder upper surface is plane, and the plane is provided with the second cylinder placed vertically, the second cylinder
The 3rd cylindrical channel is provided with vivo, and the side of the second cylinder is alignd for plane with the section of the first cylinder;
First cylinder lower surface is provided with a ramped shaped support member.
In above-mentioned body aluminium casting bearing, the base, frame and pillar are multiple by 3-d braided fiber/aluminium alloy
Condensation material is made.
Because the density of aluminium alloy is low, intensity is high, plasticity is good, so base, the frame of body aluminium of the present invention casting bearing
It is made with pillar of aluminum alloy materials and can solve the problem of traditional body aluminium casting bearing volume and weight is big, makes machine
Body aluminium casts bearing more lightweight, uses and carries and be more convenient.Moreover, aluminium alloy is cheap, body aluminium of the present invention can be reduced
Cast the production cost of bearing.
In addition, the present invention 3-d braided fiber preform is also pre-formed with aluminum alloy materials, using preform as
Enhancing skeleton forms a kind of laminated composite, is remarkably improved the performances such as intensity, the rigidity of aluminium alloy, has composite
Excellent shock resistance damage performance, mechanical property and ablation resistance, high comprehensive performance.
So base of the present invention, frame and pillar are made of 3-d braided fiber/Al alloy composite, can
To obtain high comprehensive performance, and the body aluminium casting bearing that light weight, cost are low.
In above-mentioned body aluminium casting bearing, 3-d braided fiber in the 3-d braided fiber/Al alloy composite
Percent by volume be 10-20%.Content is excessive or very few in the composite for 3-d braided fiber, does not have preferable increasing
Use is pretended, the combination property of composite is difficult to effectively improve.Therefore the present invention adds 10- based on aluminium alloy
20% 3-d braided fiber forms the preferable 3-d braided fiber/Al alloy composite of combination property, and for this is made
Invention body aluminium casts base, frame and the pillar of bearing, so as to obtain the product of excellent combination property.
In above-mentioned body aluminium casting bearing, the 3-d braided fiber is by carbon fiber, glass fibre, quartz fibre, height
One or more woven through three-dimensional full five-direction in silica fiber, aramid fiber forms.Three-dimensional full five-direction braiding refers in three-dimensional
Five increase axial yarn to the empty place of braiding preform, can so effectively eliminate the presence in axial room, manufactured three-dimensional
Full five-direction woven fibre material can effectively make up three-dimensional four-way, three-dimensional five to woven fibre material on axial property not
Foot.
In above-mentioned body aluminium casting bearing, the braid angle of the three-dimensional full five-direction braiding is 10-15 degree.The braiding of fiber
Angle is smaller, is more advantageous to the improvement of material property, and the braid angle of 10-15 degree can obtain 3-d braided fiber material in the present invention
Obtain the performances such as preferable bending strength.
In above-mentioned body aluminium casting bearing, the aluminium alloy is made up of following mass percent composition:3.7%≤Mg≤
The < of 4.2%, 1.1%≤Cu≤1.7%, 0.72%≤Li≤1.34%, 0 Zr≤0.2%, 0 < Sc≤0.3%, 0 < Ag≤
0.53%, 0 < Mn≤0.47%, Cr < 0.15%, Ti < 0.15%, surplus are Al and inevitable magazine element.
In above-mentioned body aluminium casting bearing, Zr and Sc mass percent sum is 0.2%- in the aluminium alloy
0.35%, Sc and Zr mass ratio < 2.
In above-mentioned body aluminium casting bearing, the mass ratio of the Mg and Ag are 8.5-19.
The present invention with the addition of micro Sc elements in aluminium alloy, and Sc elements are both rare earth element and magnesium-yttrium-transition metal,
Its purification alloy in aluminium alloy with rare earth element, improve the effect of ingot structure and tying again for transiting group metal elements
Brilliant inhibitor effect, and action effect is more preferably.In addition, Sc elements can also form Al in aluminium alloy3Sc coherent precipitates have
There is extremely strong strong age-hardening effect.Therefore, addition Sc elements can improve the intensity of aluminium alloy, toughness, heat resistance, resistance to comprehensively
The performances such as corrosion.
In addition, the present invention also added Zr and Ti elements, Zr and Ti elements fall within transiting group metal elements, to aluminium alloy
The effect of structure refinement is only second to Sc, and still, price is cheaper than Sc, and compound addition can effectively reduce the cost of aluminium alloy.
Moreover, the Sc elements and Zr elements of the compound above-mentioned content of addition, especially, Zr and Sc mass percent sum 0.2%-
It is more strong that Zr-Sc cell configuration segregations are formed when 0.35%, Sc and Zr mass ratio < 2, in aluminium alloy, easily separate out segregation
Particle, so as to be become apparent to matrix Al Grain Refinement Effects.
Further, since strong affinity between Mg and Ag be present, Ag of the present invention addition can improve the hard of aluminium alloy
Degree and intensity, while improve the plasticity of aluminium alloy, and delay the generation of overaging.But in the quality without Mg or Mg and Ag
Than not within the above range when, reinforcing effects of the addition Ag to aluminium alloy is smaller.Therefore, the control of Mg and Ag of the present invention mass ratio
Make extremely important.
In above-mentioned body aluminium casting bearing, the base, frame and pillar are made up of following steps:By fiber
Material is woven into 3-d braided fiber through three-dimensional full five-direction, and 3-d braided fiber is fixed on to the mould of base, frame and pillar
The metal liquid formed by aluminium alloy smelting is poured into after tool, obtains the semi-finished product of base, frame and pillar, by semi-finished product through equal
Base, frame and pillar product are obtained after homogenizing processing and heat treatment.
Due to the flexibility of 3-d braided fiber, firm support is hardly formed, therefore when pouring into molten metal, it is necessary to elder generation
3-d braided fiber is fixed in a mold, then pours into molten metal again, the speed poured into should not be delayed not suddenly, make molten metal abundant
It is filled into fiber reinforcement.
In above-mentioned body aluminium casting bearing, mold temperature is 230-260 DEG C, and pouring temperature is 660-680 DEG C, pressurization pressure
Power is 80-100MPa, and it is 1-3s, dwell time 5-10s to build the pressure time.
In above-mentioned body aluminium casting bearing, the temperature of Homogenization Treatments is 450-500 DEG C, time 15-25h.
In above-mentioned body aluminium casting bearing, heat treatment includes solution treatment and Ageing Treatment, the temperature of the solution treatment
Spend for 480 DEG C -530 DEG C, time 1-3h.
In above-mentioned body aluminium casting bearing, the temperature of Ageing Treatment is 180-220 DEG C, time 15-24h.
Base, frame and pillar semi-finished product made of 3-d braided fiber/Al alloy composite of the present invention are through solid solution
Ageing Treatment is carried out after processing, so as to crystal grain thinning and crystal boundary, and crystal grain and crystal boundary are more tiny, the combination property such as intensity of product
Better.
Compared with prior art, the invention has the advantages that:
1. body aluminium casting seat structure of the present invention is reasonable in design, hardness is high, simple installation.
2. base, frame and the pillar of body aluminium casting bearing of the present invention use 3-d braided fiber/aluminium alloy compound
Material is made, it is hereby achieved that high comprehensive performance, and the body aluminium casting bearing that light weight, cost are low.
Brief description of the drawings
Fig. 1 is that body aluminium casts bearing structure illustration;
Fig. 2 is base lower surface schematic diagram;
Fig. 3 is corbeling schematic diagram.
Wherein, 100, base;110, the first cylindrical channel;120, the first annulus;130, the second annulus;140, the 3rd circle
Ring;150, connection strap;200, frame;300, pillar;310, rectangular cylinder;320, the first cylinder;321, the second cylinder
Passage;330, the second cylinder;331, the 3rd cylindrical channel;340 support members.
Embodiment
It is below the specific embodiment of the present invention, and is described with reference to the drawings and technical scheme is made further to retouch
State, but the present invention is not limited to these embodiments.
As shown in Figure 1 to Figure 3, body aluminium casting bearing of the present invention includes base 100, frame 200, pillar 300.
Further, it is trapezoidal to be divided into first-class waist for the top of base 100, and bottom is divided into a rectangle, rectangle length and trapezoidal bottom
Equal length.
Further, the isosceles trapezoid base midpoint of base 100 is provided with first cylindrical channel 110 for running through base,
First cylindrical channel, 110 section, two relative edges are parallel, and two other side is into symmetrical arc structure.
Further, the lower surface of base 100 is provided with three and the circular ring structure of the concentric of the first cylindrical channel 110, presses
Radius is followed successively by the first annulus 120, the second annulus 130, the 3rd annulus 140, the radius of the first annulus 120 and the first circle from small to large
The radius of cylindrical passageway 110 is equal, the 3rd annulus 140 using the isosceles trapezoid bottom as diameter and with the isosceles trapezoid top phase
Cut, the radius of the second annulus 130 is the half of the radius of the 3rd annulus 140, is provided between each annulus some equally distributed for solid
Fixed connection strap 150.
Further, frame 200 is fixed on base 100, and frame is combined by three sides, adjacent two sides
Angle is 120 degree.
Further, pillar 300 is on frame 200, and the bottom of pillar 300 is divided into a rectangular cylinder 310, and top is divided into
One the first horizontal positioned cylinder 320, the second cylindrical channel 321 is provided with the first cylinder 320.
Further, the upper surface of the first cylinder 320 is plane, and the plane is provided with the second cylinder placed vertically
330, be provided with the 3rd cylindrical channel 331 in the second cylinder 330, the side of the second cylinder 330 is plane, and the side and
The section alignment of first cylinder 320.
Further, the lower surface of the first cylinder 320 is provided with a ramped shaped support member 340.
Further, base 100, frame 200 and pillar 300 are by 3-d braided fiber/Al alloy composite system
Into, wherein, the percent by volume of 3-d braided fiber is 10-20%.
Further, 3-d braided fiber is by carbon fiber, glass fibre, quartz fibre, high silica fiber, aramid fiber
It is one or more formed through three-dimensional full five-direction braiding, braid angle is 10-15 degree.
Further, aluminium alloy is made up of following mass percent composition:3.7%≤Mg≤4.2%, 1.1%≤Cu≤
The < of 1.7%, 0.72%≤Li≤1.34%, 0 Zr≤0.2%, 0 < Sc≤0.3%, 0 < Ag≤0.53%, 0 < Mn≤
0.47%, Cr < 0.15%, Ti < 0.15%, surplus are Al and inevitable magazine element.Wherein, in aluminium alloy Zr and
The mass ratio that Sc mass percent sum is 0.2%-0.35%, Sc and Zr mass ratio < 2, Mg and Ag is 8.5-19.
Illustrated below with base 100 for specific embodiment, the specific embodiment of frame 200 and pillar 300 with
Following examples are same or like:
Embodiment 1:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:3.7%, Cu:1.1%, Li:0.72%, Zr:0.1%, Sc:0.1%, Ag:0.19%, Mn:0.22%,
Surplus is Al and inevitable magazine element.Then by base semi-finished product at 480 DEG C Homogenization Treatments 20h, and carry out
Heat treatment, heat treatment are included in the solution treatment 2h and Ageing Treatment 20h at 200 DEG C at 500 DEG C, obtain final base finished product.
Embodiment 2:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:3.7%, Cu:1.1%, Li:0.72%, Zr:0.1%, Sc:0.1%, Ag:0.2%, Mn:0.22%,
Cr:0.12%, Ti:0.1%, surplus is Al and inevitable magazine element.Then by base semi-finished product at 480 DEG C
Processing 20h is homogenized, and is heat-treated, heat treatment is included in the solution treatment 2h and Ageing Treatment 20h at 200 DEG C at 500 DEG C,
Obtain final base finished product.
Embodiment 3:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:3.86%, Cu:1.35%, Li:0.89%, Zr:0.18%, Sc:0.1%, Ag:0.25%, Mn:
0.3%, Cr:0.1%, Ti:0.1%, surplus is Al and inevitable magazine element.Then by base semi-finished product 480
Homogenization Treatments 20h at DEG C, and being heat-treated, heat treatment are included at 500 DEG C solution treatment 2h and at 200 DEG C at timeliness
20h is managed, obtains final base finished product.
Embodiment 4:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:4%, Cu:1.54%, Li:1.0%, Zr:0.15%, Sc:0.18%, Ag:0.35%, Mn:0.37%,
Cr:0.1%, Ti:0.12%, surplus is Al and inevitable magazine element.Then by base semi-finished product at 480 DEG C
Processing 20h is homogenized, and is heat-treated, heat treatment is included in the solution treatment 2h and Ageing Treatment 20h at 200 DEG C at 500 DEG C,
Obtain final base finished product.
Embodiment 5:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:4.13%, Cu:1.63%, Li:1.17%, Zr:0.2%, Sc:0.15%, Ag:0.42%, Mn:
0.42%, Cr:0.08%, Ti:0.05%, surplus is Al and inevitable magazine element.Then base semi-finished product are existed
Homogenization Treatments 20h at 480 DEG C, and being heat-treated, heat treatment are included at 500 DEG C solution treatment 2h and when at 200 DEG C
Effect processing 20h, obtains final base finished product.
Embodiment 6:
First, 3 D weaving carbon fiber is made by three-dimensional full five-direction shuffling in carbon fiber, braid angle is 12 degree.
Then, the 3 D weaving carbon fiber that volume percent content is 15% is fixed on the base mold that temperature is 250 DEG C
The metal liquid that the aluminium alloy smelting that volume percent content is 85% forms is poured into after tool, pouring temperature is 670 DEG C, pressurization pressure
Power is 90MPa, and it is 2s to build the pressure time, dwell time 8s, obtains base semi-finished product.Wherein, aluminium alloy is by following quality percentage
Formed than composition:Mg:4.2%, Cu:1.7%, Li:1.34%, Zr:0.12%, Sc:0.2%, Ag:0.49%, Mn:
0.47%, Cr:0.13%, Ti:0.14%, surplus is Al and inevitable magazine element.Then base semi-finished product are existed
Homogenization Treatments 20h at 480 DEG C, and being heat-treated, heat treatment are included at 500 DEG C solution treatment 2h and when at 200 DEG C
Effect processing 20h, obtains final base finished product.
Base made from embodiment 1-6 is subjected to performance test, test result is as shown in table 1.
Table 1:
Comparative example 1:
Comparative example 1 differs only in embodiment 4, without addition 3-d braided fiber preform in comparative example 1.
Comparative example 2:
Comparative example 2 is differed only in embodiment 4, and the 3 D weaving that percent by volume is 8% is with the addition of in comparative example 2
Carbon fiber preforms.
Comparative example 3:
Comparative example 3 is differed only in embodiment 4, and the three-dimensional volume that percent by volume is 25% is with the addition of in comparative example 3
Knit carbon fiber preforms.
Comparative example 4:
Comparative example 4 differs only in embodiment 4, and Zr mass percent is 0.2, Sc quality hundred in comparative example 4
Divide than being 0.2%, sum of the two 0.4%.
Comparative example 5:
Comparative example 5 differs only in embodiment 4, and Zr mass percent is 0.1%, Sc quality in comparative example 5
Percentage is 0.2%, Sc and Zr mass ratio is 2.
Comparative example 6:
Comparative example 6 differs only in embodiment 4, without addition Zr and Sc elements in comparative example 6.
Comparative example 7:
Comparative example 7 differs only in embodiment 4, without addition Ag elements in comparative example 7.
Comparative example 8:
Comparative example 8 is differed only in embodiment 4, and the Ag members that mass percent is 0.5% are with the addition of in comparative example 8
Element, Mg and Ag mass ratio are 8.
Comparative example 9:
Comparative example 9 is differed only in embodiment 4, and the Ag members that mass percent is 0.2% are with the addition of in comparative example 9
Element, Mg and Ag mass ratio are 20.
Base made from comparative example 1-9 is subjected to performance test, test result is as shown in table 2.
Table 2:
It was found from Tables 1 and 2, body aluminium casts bearing made of 3-d braided fiber/Al alloy composite of the present invention
The combination property such as intensity it is more excellent.
In above-described embodiment and its alternative, the percent by volume of 3-d braided fiber can also be 10%, 11%,
12%th, 13%, 14%, 16%, 17%, 18%, 19%, 20%.
In above-described embodiment and its alternative, 3-d braided fiber can also be 3 D weaving glass fibre, three-dimensional
Weave quartz fibre, 3 D weaving high silica fiber, 3 D weaving aramid fiber, or 3 D weaving carbon fiber, glass fibre,
Composite fibre in quartz fibre, high silica fiber, aramid fiber.
In above-described embodiment and its alternative, three-dimensional full five-direction braiding braid angle can also be 10 degree, 11 degree, 13
Spend, 14 degree, 15 degree.
In above-described embodiment and its alternative, mold temperature can also be 230 DEG C, 235 DEG C, 240 DEG C, 245 DEG C,
255℃、260℃。
In above-described embodiment and its alternative, pouring temperature is 660 DEG C, 670 DEG C, 675 DEG C, 680 DEG C.
In above-described embodiment and its alternative, moulding pressure 80MPa, 81MPa, 82MPa, 83MPa, 84MPa,
85MPa、86MPa、87MPa、88MPa、89MPa、91MPa、92MPa、93MPa、94MPa、95MPa、96MPa、97MPa、
98MPa, 99MPa, 100MPa, it is 1s, 3s to build the pressure time, dwell time 5s, 6s, 7s, 9s, 10s.
In above-described embodiment and its alternative, the temperature of Homogenization Treatments can also be 450 DEG C, 455 DEG C, 460 DEG C,
465 DEG C, 470 DEG C, 475 DEG C, 485 DEG C, 490 DEG C, 495 DEG C, 500 DEG C, the time can also be 15h, 16h, 17h, 18h, 19h,
21h、22h、23h、24h、25h。
In above-described embodiment and its alternative, the temperature of solution treatment can also be 480 DEG C, 485 DEG C, 490 DEG C,
495 DEG C, 505 DEG C, 510 DEG C, 515 DEG C, 520 DEG C, 525 DEG C, 530 DEG C, the time can also be respectively 1h, 1.5h, 2.5h, 3h.
In above-described embodiment and its alternative, the temperature of Ageing Treatment can also be 180 DEG C, 185 DEG C, 190 DEG C,
195 DEG C, 205 DEG C, 210 DEG C, 215 DEG C, 220 DEG C, the time can also be 15h, 16h, 17h, 18h, 19h, 21h, 22h, 23h,
24h。
In view of the present invention program embodiment is numerous, each embodiment experimental data is huge numerous, is not suitable for arranging one by one herein
Act explanation, but the content of checking required for each embodiment approaches with obtained final conclusion.So herein not to each reality
The checking content for applying example is illustrated one by one, only illustrates the excellent part of the present patent application using embodiment 1-6 as representative.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be substituted using similar mode, but simultaneously
Do not deviate by the spirit of the present invention or surmount scope defined in appended claims.
It is skilled to this area although having been made a detailed description to the present invention and being cited some specific embodiments
For technical staff, as long as it is obvious that can make various changes or correct without departing from the spirit and scope of the present invention.