CN106362740A - Catalyst for automobile exhaust purifier - Google Patents

Catalyst for automobile exhaust purifier Download PDF

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Publication number
CN106362740A
CN106362740A CN201610774532.XA CN201610774532A CN106362740A CN 106362740 A CN106362740 A CN 106362740A CN 201610774532 A CN201610774532 A CN 201610774532A CN 106362740 A CN106362740 A CN 106362740A
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CN
China
Prior art keywords
coating
catalyst
automobile exhaust
coated
exhaust purifier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610774532.XA
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Chinese (zh)
Inventor
刘华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Evershine Automotive Component Co Ltd
Original Assignee
Wuhu Evershine Automotive Component Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Evershine Automotive Component Co Ltd filed Critical Wuhu Evershine Automotive Component Co Ltd
Priority to CN201610774532.XA priority Critical patent/CN106362740A/en
Publication of CN106362740A publication Critical patent/CN106362740A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D49/00Separating dispersed particles from gases, air or vapours by other methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • B01D53/565Nitrogen oxides by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9404Removing only nitrogen compounds
    • B01D53/9409Nitrogen oxides
    • B01D53/9413Processes characterised by a specific catalyst
    • B01D53/9418Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/9445Simultaneously removing carbon monoxide, hydrocarbons or nitrogen oxides making use of three-way catalysts [TWC] or four-way-catalysts [FWC]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • B01J35/56
    • B01J35/635
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0228Coating in several steps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/01Engine exhaust gases
    • B01D2258/012Diesel engines and lean burn gasoline engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2510/00Surface coverings
    • F01N2510/06Surface coverings for exhaust purification, e.g. catalytic reaction
    • F01N2510/068Surface coverings for exhaust purification, e.g. catalytic reaction characterised by the distribution of the catalytic coatings
    • F01N2510/0684Surface coverings for exhaust purification, e.g. catalytic reaction characterised by the distribution of the catalytic coatings having more than one coating layer, e.g. multi-layered coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The invention provides a catalyst for an automobile exhaust purifier. The catalyst comprises a honeycomb aluminum block carrier which has pore density of 550 cpsi, porous channel wall thickness of 3.8mil and volume of 0.85L; the honeycomb aluminum block carrier is coated with a Pd coating, and the coating amount of the Pd coating is 120g/L; the Pd coating is coated with an Rh coating, and the coating amount of the Rh coating is 85g/L; the content of Pd of the Pd coating is 80g/ft<3>, and the content of Rh of the Rh coating is 15g/ft<3>. By reasonably designing coating elements and the proportion, the Pd and the Rh loaded in the catalyst are enabled to have very high high-temperature aging resistance, so that the catalytic efficiency is remarkably improved, and the service life is remarkably prolonged.

Description

Automobile exhaust purifier catalyst
Technical field
The present invention relates to auto industry technical field, more particularly, to a kind of automobile exhaust purifier catalyst.
Background technology
Raising quality of life being required with expanding economy and people, air pollution problems inherent has become as and receives much attention Global problem.The wide range of haze event of domestic frequent generation carries to the Treatment process of air pollution and purifier structure Go out higher requirement.Automobile pollution is under the trend increasing year by year at home, as air pollutants important sources it One vehicle exhaust has important impact to air pollution.
The exhaust gas component that automobile is discharged mainly has Hydrocarbon, oxynitride, carbon monoxide, granulated carbon etc., most The concentration of tail gas has reached the degree to harm, and current automobile exhaust purifier clean-up effect is single, to tail gas Clean-up effect is limited, and complex structure, relatively costly.Therefore, it is necessary to provide a kind of automobile exhaust purifier, above-mentioned to solve Problem.
Cleaning catalyst for tail gases of automobiles mainly adopts ternary catalyst systems, and three-way catalyst is made up of two parts: honeycomb The pottery of shape or metallic carrier, and it is attached to supported catalyst coating.Catalyst coat generally larger compares table by having The inorganic oxide material of area is (as γ-al2o3And ceo2Deng) and be supported on oxide surface noble metal active component (often For one or more of pt (platinum), pd (palladium), rh (rhodium)) composition.Existing cleaning catalyst for tail gases of automobiles is primarily present urges Change that efficiency is low, the defect such as service life is short.
Content of the invention
The technical problem to be solved in the present invention is to provide a kind of automobile exhaust purifier, net with the vehicle exhaust that solves current Change single, limited to the clean-up effect of tail gas, and complex structure, the relatively costly problem of device clean-up effect.Meanwhile, the present invention goes back Provide a kind of automobile exhaust purifier catalyst and its coating processing method.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
A kind of automobile exhaust purifier, comprising: clean room that air inlet is connected with described air inlet and with described clean room even Logical gas outlet;The internal position near described air inlet in described clean room is provided with honeycomb aluminium block;Described clean room is internal close The position of described gas outlet is provided with ternary catalyzing unit;The side of described clean room internal duct is provided with ozonator;Described honeybee There is inside nest aluminium block the hole being interconnected, the hole wall of described hole is coated with catalyst.
Described honeycomb aluminium block is detachably connected with the inwall of described clean room.
The side of described ozonator is provided with fan.
Automobile exhaust purifier catalyst, including honeycomb aluminium block carrier, hole density is 550cpsi, and duct wall thickness is 3.8mil, volume is 0.85l;Pd coating is coated with honeycomb aluminium block carrier, the coated weight of pd coating is 120g/l;Apply in pd Rh coating is coated with layer, the coated weight of rh coating is 85g/l;Wherein, in pd coating, the content of pd is 80g/ft3, rh coating The content of middle rh is 15g/ft3.
The coating processing method of automobile exhaust purifier catalyst, step is as follows:
1. coat pd coating
Zro by 84g2, the pr of 36g6o11, the la of 7.2g2o3, γ-the al of 82.8g2o3, the nitidine of 3g and going in right amount Ionized water ball milling mixing, then 5g Palladous nitrate. is added thereto mix homogeneously obtains coating slurry a;Then according to the coating of 120g/l Coating slurry painting a is layed onto on honeycomb aluminium block carrier amount, and finally roasting 6 hours at 650 DEG C, obtain pd coating;
2. coat rh coating
Zro by 76.5g2, the y of 13.5g2o3, the ceo of 4g2, the la of 4g2o3, γ-the al of 96g2o3, 2g nitidine and Appropriate amount of deionized water ball milling mixing, then 0.5g rhodium nitrate is added thereto mix homogeneously obtains coating slurry b;Then according to 85g/ Coating slurry b is coated on the honeycomb aluminium block carrier having been coated with pd coating by the coated weight of l, and finally at 650 DEG C, roasting 6 is little When, obtain rh coating, thus automobile exhaust purifier catalyst is obtained.
Advantage for present invention with effect is:
1), the automobile exhaust purifier of the present invention, comprising: clean room that air inlet is connected with described air inlet and with described The gas outlet of clean room's connection;The internal position near described air inlet in described clean room is provided with honeycomb aluminium block;Described clean room The internal position near described gas outlet is provided with ternary catalyzing unit;The side of described clean room internal duct is provided with ozone and occurs Device;There is inside described honeycomb aluminium block the hole being interconnected, the hole wall of described hole is coated with catalyst;Can successively pass through Honeycomb aluminium block, ozonator and ternary catalyzing unit carry out catalytic purification to vehicle exhaust, the effectively purification to tail gas for the lifting Effect, structure is simple, and cost is relatively low.
2), automobile exhaust purifier catalyst, by appropriate design coating element and proportioning, can make catalyst load Pd and rh has very high high-temperature aging resisting ability, thus realize catalytic efficiency be obviously improved and service life notable Extend.
3), the coating processing method of automobile exhaust purifier catalyst, rationally, coating efficiency is high, can be bright for technological design The aobvious shortening production time.
Brief description
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of the automobile exhaust purifier of the present invention;
Fig. 2 is the schematic diagram of the honeycomb aluminium block of automobile exhaust purifier of the present invention.
In figure: air inlet 1, clean room 2, gas outlet 3, honeycomb aluminium block 21, ternary catalyzing unit 23, ozonator 22, hole Hole 210, fan 24.
Specific embodiment
Embodiment 1
As shown in Figure 1 to Figure 2, the present invention provides a kind of automobile exhaust purifier, comprising: air inlet 1 is connected with air inlet 1 Clean room 2 and the gas outlet 3 connecting with clean room 2.Vehicle exhaust can enter the purification of automobile exhaust purifier from air inlet 1 Room 2, after the purification of clean room 2, discharges from gas outlet 3.
Specifically, the internal position near air inlet 1 in clean room 2 is provided with honeycomb aluminium block 21, has inside honeycomb aluminium block 21 The hole 210 being interconnected, the hole wall of hole 210 is coated with catalyst, can be by the particulate matter filter deposition in tail gas to honeybee In the hole 210 of nest aluminium block 21, and catalytic purification is carried out to tail gas by the catalyst covering in hole 210, increase tail gas With the contact surface area of catalyst, tail gas and catalyst is enable to be fully contacted, excellent catalytic effect.Clean room 2 internal near going out The position of QI KOU 3 is provided with ternary catalyzing unit 23, harmful gass such as carbon monoxide etc. can be converted into carbon dioxide etc. and be drained into greatly In gas.The side of clean room 2 internal duct is provided with ozonator 22, can be decomposed by the harmful substance that high frequency oscillation makes tail gas Become non-toxic gas, thus reaching the purpose of purifying vehicle exhaust.Wherein, honeycomb aluminium block 21 and the inwall of clean room 2 detachably connect Connect, the side of ozonator 22 is provided with fan 24, during ozonator 22 work, fan 24 and ozonator 22 work simultaneously Make, the purification efficiency of tail gas can be lifted.
Embodiment 2
Automobile exhaust purifier catalyst, including honeycomb aluminium block carrier, hole density is 550cpsi, and duct wall thickness is 3.8mil, Volume is 0.85l;Pd coating is coated with honeycomb aluminium block carrier, the coated weight of pd coating is 120g/l;Pd coating applies It is covered with rh coating, the coated weight of rh coating is 85g/l;Wherein, in pd coating, the content of pd is 80g/ft3, rh in rh coating Content is 15g/ft3.
Embodiment 3
The coating processing method of automobile exhaust purifier catalyst, step is as follows:
1. coat pd coating
Zro by 84g2, the pr of 36g6o11, the la of 7.2g2o3, γ-the al of 82.8g2o3, the nitidine of 3g and going in right amount Ionized water ball milling mixing, then 5g Palladous nitrate. is added thereto mix homogeneously obtains coating slurry a;Then according to the coating of 120g/l Coating slurry painting a is layed onto on honeycomb aluminium block carrier amount, and finally roasting 6 hours at 650 DEG C, obtain pd coating;
2. coat rh coating
Zro by 76.5g2, the y of 13.5g2o3, the ceo of 4g2, the la of 4g2o3, γ-the al of 96g2o3, 2g nitidine and Appropriate amount of deionized water ball milling mixing, then 0.5g rhodium nitrate is added thereto mix homogeneously obtains coating slurry b;Then according to 85g/ Coating slurry b is coated on the honeycomb aluminium block carrier having been coated with pd coating by the coated weight of l, and finally at 650 DEG C, roasting 6 is little When, obtain rh coating, thus automobile exhaust purifier catalyst is obtained.
The present invention is not limited to above-described embodiment, and embodiment is exemplary it is intended to be used for explaining the present invention, and can not It is interpreted as limitation of the present invention.

Claims (1)

1. it is characterised in that including honeycomb aluminium block carrier, hole density is 550cpsi to a kind of automobile exhaust purifier catalyst, Duct wall thickness is 3.8mil, and volume is 0.85l;Pd coating is coated with honeycomb aluminium block carrier, the coated weight of pd coating is 120g/l;Rh coating is coated with pd coating, the coated weight of rh coating is 85g/l;Wherein, in pd coating, the content of pd is 80g/ft3, in rh coating, the content of rh is 15g/ft3.
CN201610774532.XA 2016-08-31 2016-08-31 Catalyst for automobile exhaust purifier Pending CN106362740A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610774532.XA CN106362740A (en) 2016-08-31 2016-08-31 Catalyst for automobile exhaust purifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610774532.XA CN106362740A (en) 2016-08-31 2016-08-31 Catalyst for automobile exhaust purifier

Publications (1)

Publication Number Publication Date
CN106362740A true CN106362740A (en) 2017-02-01

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Country Status (1)

Country Link
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103157470A (en) * 2013-03-15 2013-06-19 无锡威孚环保催化剂有限公司 Three-element catalyst for automobile exhaust
CN104148068A (en) * 2014-08-06 2014-11-19 无锡威孚环保催化剂有限公司 Three-way catalyst capable of quickly igniting automobile exhaust
CN105056946A (en) * 2015-08-10 2015-11-18 无锡威孚环保催化剂有限公司 Quaternary catalyst for in-cylinder direct injection engine and preparation method therefor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103157470A (en) * 2013-03-15 2013-06-19 无锡威孚环保催化剂有限公司 Three-element catalyst for automobile exhaust
CN104148068A (en) * 2014-08-06 2014-11-19 无锡威孚环保催化剂有限公司 Three-way catalyst capable of quickly igniting automobile exhaust
CN105056946A (en) * 2015-08-10 2015-11-18 无锡威孚环保催化剂有限公司 Quaternary catalyst for in-cylinder direct injection engine and preparation method therefor

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