CN106356953B - A kind of crusing robot wireless charging device - Google Patents
A kind of crusing robot wireless charging device Download PDFInfo
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- CN106356953B CN106356953B CN201610946160.4A CN201610946160A CN106356953B CN 106356953 B CN106356953 B CN 106356953B CN 201610946160 A CN201610946160 A CN 201610946160A CN 106356953 B CN106356953 B CN 106356953B
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- 238000004804 winding Methods 0.000 claims abstract description 38
- 238000009434 installation Methods 0.000 claims abstract description 29
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 238000001746 injection moulding Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 238000007689 inspection Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- H02J7/025—
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
- H01F2038/143—Inductive couplings for signals
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
A kind of crusing robot wireless charging device, is related to electric inspection process robot field, in order to solve the problems, such as that existing contact charging modes safety is poor.The device includes telecontrol equipment and ground installation, secondary coil is wound on the secondary side magnetic core of telecontrol equipment, forms the first winding body, and the first winding body of plastic packaging is fixed in secondary side shell, the bottom along the direction of motion in telecontrol equipment is arranged in the one side open of shell, limit switch；Secondary side shell is equipped with guide groove along the top of the direction of motion；Telecontrol equipment is fixed in robot；Secondary side magnetic core is connect by rectifier with accumulator；Primary coil is wound on the primary side magnetic core of ground installation, the second winding body is formed, the second winding body of plastic packaging is fixed in primary side shell, the one side open of shell, primary side shell is equipped with the wedge-shaped edge for guiding along the both sides of the direction of motion, and ground installation fixes on the ground；Primary coil is connect with power supply.The present invention is suitable for charging for crusing robot.
Description
Technical field
The present invention relates to electric inspection process robot fields, and in particular to a kind of radio energy for crusing robot charging
Transmitting device.
Background technology
With the needs of intelligent, the unmanned development in electric inspection process field, the application of electric inspection process robot is more and more wider
It is general.Due to the development of electronic technology, the data-handling capacity of unmanned crusing robot is more and more ripe, in unattended power transformation
Stand, the application of circuit line walking etc. it is more and more extensive.Robot mostly uses battery powered and the mode of positioning charging at present, fills
Electric mode is mostly the conduction charging modes of contact.An individually charging cell is placed most commonly in substation, is become
Power station crusing robot is standby in the interior, is carried out at the same time charging.But it is more extensive with the range of robot application, such as
The development in city at present, comprehensive underground pipe gallery is more and more, and a large amount of high-tension cable is positioned in the piping lane of underground.Underground pipe gallery
Due to being in moist dark underground throughout the year, common manual inspection labor intensity is big, and worker's operating condition is severe, it is difficult to
Carry out prolonged continual supervision and inspection.Above-mentioned difficulties can be avoided using crusing robot, robot can not between
Disconnected ground is in underground activities for a long time, and personnel can monitor in control room, without being restricted by the above problem.But due to
Piping lane ventilation difference and moist is frequently present of condensate, drips and the case where ponding, existing contact charging modes are in this environment
Under be susceptible to electric leakage and short circuit the problems such as.Moreover, because underground pipe gallery often accumulates the imflammable gas such as biogas, contact
Contact is easy to happen the failures such as overheat and spark discharge in the case where poor contact and contact are corroded, in closed underground pipe gallery
Easily cause the accidents such as flammable gas explosion, burning.Since to carry a large amount of communication, electric power, combustion gas etc. important for underground pipe gallery
Pipeline will generate consequence difficult to the appraisal in case of accident, or even cause disastrous effect.It is therefore desirable to improve charging
Novel, safe charging unit is studied in the reliability of device and safety.
Invention content
The purpose of the present invention is to solve the problems of existing contact charging modes safety difference, to provide one kind
Crusing robot wireless charging device.
A kind of crusing robot wireless charging device of the present invention, including telecontrol equipment and ground installation；
Telecontrol equipment includes secondary coil, secondary shell and limit switch in magnetic core, pair；
Secondary coil is wound on secondary side magnetic core, forms the first winding body, the first winding body plastic packaging, the first of plastic packaging twines
It is fixed in secondary side shell around body, secondary side shell is rectangular housing, and the one side open of shell, limit switch setting is in telecontrol equipment
Along the bottom of the direction of motion；Secondary side shell is equipped with guide groove along the top of the direction of motion；Telecontrol equipment is fixed in robot；It is secondary
Side magnetic core is connect by rectifier with accumulator；
Ground installation includes primary coil, primary side magnetic core and primary side shell；
Primary coil is wound on primary side magnetic core, forms the second winding body, the second winding body plastic packaging, the second of plastic packaging twines
Be fixed in primary side shell around body, primary side shell be rectangular housing, the one side open of shell, primary side shell along the direction of motion two
Side is equipped with the wedge-shaped edge for guiding, and ground installation fixes on the ground；Primary coil is connect with power supply；
Secondary side magnetic core is identical as the size of primary side magnetic core.
Preferably, further include hold-down mechanism, the extension on one side of the rectangular housing of secondary side shell is simultaneously bent to opposite side, is formed
The width of inverted L shape, inverted L shape is suitable with the width of primary side shell, and hold-down mechanism is arranged in the side of secondary side shell inverted L shape, will be secondary
Side shell is compressed with primary side shell.
Preferably, the ground installation further includes fixed bottom plate, and fixed bottom plate is rectangular slab, and primary side shell passes through fixation
Bottom plate fixes on the ground.
Preferably, guide groove is to be flared out formula structure with what wedge-shaped edge matched.
Preferably, primary side magnetic core and secondary side magnetic core are pot type magnetic core, and the newel of the pot type magnetic core of primary side magnetic core twines
Around primary coil, the newel of the pot type magnetic core of secondary side magnetic core winds secondary coil.
Preferably, telecontrol equipment is fixed on the side of robot.
Preferably, first winding body and the second winding body are all made of resin material plastic packaging.
Preferably, first winding body is fixed on by injection molding in secondary side shell, and second winding body passes through
Injection molding is fixed in primary side shell.
Preferably, the limit switch is realized using contact-relay.
Preferably, telecontrol equipment further includes fixed side panel, and fixed side panel is arranged in secondary side outer shell outer wall.
The primary side magnetic core of ground installation in the present invention is opposite with the secondary side magnetic core of telecontrol equipment, and contact surface is by grinding
Mill, to ensure the smooth and bright and clean of surface.In the course of work, when telecontrol equipment is close to ground installation, telecontrol equipment is led
The wedge-shaped edge that ground installation is introduced to slot, if telecontrol equipment is not aligned with ground installation, by guide groove and wedge shape
Edge forces crusing robot changing section direction, makes primary side magnetic core and the magnetic core contact of secondary side, when ground installation touches movement
After the limit switch of device, crusing robot stop motion is made by the control device of crusing robot, is charged.Work as charging
After, crusing robot continues setting in motion, travels out charge position, charging process terminates.
The crusing robot wireless charging device of the present invention leaks outside in charging process without conductor, and charging process can be complete
Realize automation, convenient for being used on crusing robot, structure of the invention is simple, high degree of automation, and maintenance workload is small,
It is used suitable for the charging under adverse circumstances.
Description of the drawings
Fig. 1 is a kind of axial sectional view of crusing robot wireless charging device described in specific implementation mode one；
Fig. 2 is the structural schematic diagram of the secondary side shell in specific implementation mode two；
Fig. 3 is the structural schematic diagram that the primary side shell in specific implementation mode three is fixed on fixed bottom plate；
Fig. 4 is the vertical view of Fig. 3；
Fig. 5 is the structural schematic diagram of the primary side magnetic core and secondary side magnetic core in specific implementation mode five；
Fig. 6 is the structural schematic diagram of the crusing robot in specific implementation mode six；
Fig. 7 is the vertical view of Fig. 6.
Specific implementation mode
Specific implementation mode one：Present embodiment is illustrated in conjunction with Fig. 1, a kind of inspection machine described in present embodiment
People's wireless charging device, including telecontrol equipment and ground installation；
Telecontrol equipment includes secondary coil 1, secondary shell 3 and limit switch in magnetic core 2, pair；
Winding secondary coil 1 on secondary side magnetic core 2, the first winding body of formation, the first winding body plastic packaging, the first of plastic packaging
Winding body is fixed in secondary side shell 3, and secondary side shell 3 is rectangular housing, and the one side open of shell, limit switch, which is arranged, to be moved
Device is along the bottom of the direction of motion；Secondary side shell 3 is equipped with guide groove 8 along the top of the direction of motion；Telecontrol equipment is fixed on machine
On people；Secondary side magnetic core 2 is connect by rectifier with accumulator；
Ground installation includes primary coil 4, primary side magnetic core 5 and primary side shell 6；
Winding primary coil 4 on primary side magnetic core 5, the second winding body of formation, the second winding body plastic packaging, the second of plastic packaging
Winding body is fixed in primary side shell 6, and primary side shell 6 is rectangular housing, and the one side open of shell, primary side shell 6 is along the side of moving
To both sides be equipped with the wedge-shaped edge for guiding, ground installation fixes on the ground；Primary coil 4 is connect with power supply；
Secondary side magnetic core 2 is identical as the size of primary side magnetic core 5.
Specific implementation mode two：Present embodiment is illustrated in conjunction with Fig. 2, present embodiment is to specific implementation mode one
A kind of crusing robot wireless charging device is described further, and further includes hold-down mechanism 7 in present embodiment, secondary
The extension on one side of the rectangular housing of side shell 3 is simultaneously bent to opposite side, forms inverted L shape, the width of the width and primary side shell 6 of inverted L shape
Degree is suitable, and hold-down mechanism 7 is arranged in the side of secondary 3 inverted L shape of side shell, and secondary side shell 3 is compressed with primary side shell 6.
The rectangular housing of the secondary side shell 3 of present embodiment forms semi-surrounding structure, and guide groove 8 and wedge-shaped edge are forced and patrolled
Robot changing section direction is examined, ground installation is squeezed into telecontrol equipment, after telecontrol equipment is inserted in part ground installation, pressure
Tight mechanism further compresses the magnetic core of telecontrol equipment and ground installation, so that primary side magnetic core 5 and secondary side magnetic core 2 is in close contact, has
It charges conducive to crusing robot.
Specific implementation mode three：Present embodiment is illustrated in conjunction with Fig. 3 and Fig. 4, present embodiment is to specific implementation
A kind of crusing robot wireless charging device described in mode one or two is described further, in present embodiment, the ground
Device further includes fixed bottom plate 9, and fixed bottom plate 9 is rectangular slab, and primary side shell 6 is fixed on the ground by fixed bottom plate 9.
It can not ensure the planarization on ground in practical application, to ensure the steady of the primary side shell 6 for being fixed on ground
It is qualitative, and fixed bottom plate 9 is fixed on the ground, then primary side shell 6 is fixed on fixed bottom plate 9 with bolt, it ensure that ground
The stability of face device.
Specific implementation mode four：Present embodiment is illustrated in conjunction with Fig. 7, present embodiment is to specific implementation mode one
Or a kind of crusing robot wireless charging device described in two is described further, in present embodiment, guide groove 8 is and wedge shape
What edge matched is flared out formula structure.
Using the guide groove for the formula that is flared out, it is accurate and simple in structure not to be directed only to.
Specific implementation mode five：Present embodiment is illustrated in conjunction with Fig. 5, present embodiment is to specific implementation mode one
Or a kind of crusing robot wireless charging device described in two is described further, and in present embodiment, primary side magnetic core 5 and secondary side
Magnetic core 2 is pot type magnetic core, and the newel of the pot type magnetic core of primary side magnetic core 5 winds primary coil 4, the pot type magnetic of secondary side magnetic core 2
The newel of core winds secondary coil 1.
The leakage field of pot type magnetic core is few, improves charge efficiency.
Specific implementation mode six：Present embodiment is illustrated in conjunction with Fig. 6 and Fig. 7, present embodiment is to specific implementation
A kind of crusing robot wireless charging device described in mode one or two is described further, in present embodiment, telecontrol equipment
It is fixed on the side of robot.
Telecontrol equipment is contacted with ground installation when charging, and telecontrol equipment is fixed on to the side of robot, be easy to implement with
Ground installation contacts.It is telecontrol equipment in dotted line frame in Fig. 7.
Specific implementation mode seven：Present embodiment be to a kind of crusing robot described in specific implementation mode one or two without
Micro USB electric installation is described further, and in present embodiment, first winding body and the second winding body are all made of resin material
Plastic packaging.
Specific implementation mode eight：Present embodiment be to a kind of crusing robot described in specific implementation mode one or two without
Micro USB electric installation is described further, and in present embodiment, first winding body is fixed on by injection molding in secondary side shell 3,
Second winding body is fixed on by injection molding in primary side shell 6.
It is fixed by vacuum injection, does not introduce other devices, avoid the influence to magnetic field in charging process.
Specific implementation mode nine：Present embodiment be to a kind of crusing robot described in specific implementation mode one or two without
Micro USB electric installation is described further, and in present embodiment, the limit switch is realized using contact-relay.
By ground installation touch-control contact-relay, cleverly realizes and primary side magnetic core 5 and pair are detected by contact-relay
Whether the position of side magnetic core 2 is aligned.
Specific implementation mode ten：Present embodiment be to a kind of crusing robot described in specific implementation mode one or two without
Micro USB electric installation is described further, and in present embodiment, telecontrol equipment further includes fixed side panel 10, and the setting of fixed side panel 10 exists
Secondary 3 outer wall of side shell.
Telecontrol equipment is fixed on crusing robot by fixed side panel 10.
Although describing the present invention herein with reference to specific embodiment, it should be understood that, these realities
Apply the example that example is only principles and applications.It should therefore be understood that can be carried out to exemplary embodiment
Many modifications, and can be designed that other arrangements, without departing from the spirit of the present invention as defined in the appended claims
And range.It should be understood that can be by combining different appurtenances different from mode described in original claim
Profit requires and feature described herein.It will also be appreciated that the feature in conjunction with described in separate embodiments can use
In other described embodiments.
Claims (9)
1. a kind of crusing robot wireless charging device, which is characterized in that including telecontrol equipment and ground installation；
Telecontrol equipment includes secondary coil (1), secondary shell (3) and limit switch in magnetic core (2), pair；
Winding secondary coil (1) on secondary side magnetic core (2), the first winding body of formation, the first winding body plastic packaging, the first of plastic packaging
Winding body is fixed in secondary side shell (3), and secondary side shell (3) is rectangular housing, and the one side open of shell, limit switch, which is arranged, to exist
Telecontrol equipment is along the bottom of the direction of motion；Secondary side shell (3) is equipped with guide groove (8) along the top of the direction of motion；Telecontrol equipment is solid
It is scheduled in robot；Secondary side magnetic core (2) is connect by rectifier with accumulator；
Ground installation includes primary coil (4), primary side magnetic core (5) and primary side shell (6)；
Winding primary coil (4) on primary side magnetic core (5), the second winding body of formation, the second winding body plastic packaging, the second of plastic packaging
Winding body is fixed in primary side shell (6), and primary side shell (6) is rectangular housing, the one side open of shell, primary side shell (6) edge
The both sides of the direction of motion are equipped with the wedge-shaped edge for guiding, and ground installation fixes on the ground；Primary coil (4) connects with power supply
It connects；
Secondary side magnetic core (2) is identical as the size of primary side magnetic core (5)；
Further include hold-down mechanism (7), the extension on one side of the rectangular housing of secondary side shell (3) is simultaneously bent to opposite side, forms inverted L shape,
The width of inverted L shape is suitable with the width of primary side shell (6), and hold-down mechanism (7) setting, will in the side of secondary side shell (3) inverted L shape
Secondary side shell (3) compresses with primary side shell (6).
2. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that the ground installation is also
Including fixed bottom plate (9), fixed bottom plate (9) is rectangular slab, and primary side shell (6) is fixed on the ground by fixed bottom plate (9).
3. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that guide groove (8) be with
What wedge-shaped edge matched is flared out formula structure.
4. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that primary side magnetic core (5) and
Secondary side magnetic core (2) is pot type magnetic core, the newel winding primary coil (4) of the pot type magnetic core of primary side magnetic core (5), secondary side magnetic core
(2) the newel winding secondary coil (1) of pot type magnetic core.
5. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that telecontrol equipment is fixed on
The side of robot.
6. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that first winding body
It is all made of resin material plastic packaging with the second winding body.
7. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that first winding body
It is fixed in secondary side shell (3) by injection molding, second winding body is fixed on by injection molding in primary side shell (6).
8. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that the limit switch is adopted
It is realized with contact-relay.
9. a kind of crusing robot wireless charging device according to claim 1, which is characterized in that telecontrol equipment further includes
Fixed side panel (10), fixed side panel (10) are arranged in secondary side shell (3) outer wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610946160.4A CN106356953B (en) | 2016-10-26 | 2016-10-26 | A kind of crusing robot wireless charging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610946160.4A CN106356953B (en) | 2016-10-26 | 2016-10-26 | A kind of crusing robot wireless charging device |
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| CN106356953A CN106356953A (en) | 2017-01-25 |
| CN106356953B true CN106356953B (en) | 2018-11-09 |
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| CN201610946160.4A Active CN106356953B (en) | 2016-10-26 | 2016-10-26 | A kind of crusing robot wireless charging device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107887148A (en) * | 2017-12-25 | 2018-04-06 | 上海星秒光电科技有限公司 | A kind of wireless power core structure |
| CN108417370B (en) * | 2018-03-21 | 2019-02-26 | 北京市燃气集团有限责任公司 | Charging system and charging method for gas pipeline ultromotivity detection robot |
| CN108519533A (en) * | 2018-05-25 | 2018-09-11 | 北京方智科技股份有限公司 | A kind of charging pile inspection dedicated track robot |
| CN109300675B (en) * | 2018-11-29 | 2020-09-29 | 南京和若源电气有限公司 | Explosion-proof wireless charging loose coupling transformer and wireless charging device |
| CN109854958B (en) * | 2019-01-17 | 2021-03-16 | 温州市天马建筑装璜工程公司 | Municipal administration sewer network monitored control system |
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|---|---|---|---|---|
| US5909100A (en) * | 1996-08-09 | 1999-06-01 | Sumitomo Wiring Systems, Ltd. | Charging connector for electric vehicle |
| CN202473580U (en) * | 2012-03-15 | 2012-10-03 | 中国石油集团西部钻探工程有限公司 | Electromagnetic coupler |
| CN205283169U (en) * | 2015-11-27 | 2016-06-01 | 苏州铭冠软件科技有限公司 | Wireless charging device of robot |
| CN205355896U (en) * | 2015-09-02 | 2016-06-29 | 慈溪市源顺光电科技有限公司 | Power transfer charging system |
| CN105720657A (en) * | 2016-04-13 | 2016-06-29 | 四川理工学院 | Wireless charging device for patrol robot |
| CN205595870U (en) * | 2016-05-12 | 2016-09-21 | 上海思岚科技有限公司 | Mobile robot system |
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2016
- 2016-10-26 CN CN201610946160.4A patent/CN106356953B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5909100A (en) * | 1996-08-09 | 1999-06-01 | Sumitomo Wiring Systems, Ltd. | Charging connector for electric vehicle |
| CN202473580U (en) * | 2012-03-15 | 2012-10-03 | 中国石油集团西部钻探工程有限公司 | Electromagnetic coupler |
| CN205355896U (en) * | 2015-09-02 | 2016-06-29 | 慈溪市源顺光电科技有限公司 | Power transfer charging system |
| CN205283169U (en) * | 2015-11-27 | 2016-06-01 | 苏州铭冠软件科技有限公司 | Wireless charging device of robot |
| CN105720657A (en) * | 2016-04-13 | 2016-06-29 | 四川理工学院 | Wireless charging device for patrol robot |
| CN205595870U (en) * | 2016-05-12 | 2016-09-21 | 上海思岚科技有限公司 | Mobile robot system |
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