CN106354943A - Engineering modularized manufacturing system and engineering modularized manufacturing method - Google Patents
Engineering modularized manufacturing system and engineering modularized manufacturing method Download PDFInfo
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- CN106354943A CN106354943A CN201610780006.4A CN201610780006A CN106354943A CN 106354943 A CN106354943 A CN 106354943A CN 201610780006 A CN201610780006 A CN 201610780006A CN 106354943 A CN106354943 A CN 106354943A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000010276 construction Methods 0.000 claims abstract description 41
- 238000013461 design Methods 0.000 claims abstract description 37
- 238000013507 mapping Methods 0.000 claims abstract description 20
- 238000004088 simulation Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims description 21
- 238000013178 mathematical model Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 238000013499 data model Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000004807 localization Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000012938 design process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/13—Architectural design, e.g. computer-aided architectural design [CAAD] related to design of buildings, bridges, landscapes, production plants or roads
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
Abstract
The invention discloses an engineering modularized manufacturing system which comprises a control module, a design simulation module, a surveying and mapping module, a part database, an internet of thing and a manufacturing module. The engineering modularized manufacturing method includes surveying and mapping on construction site, carrying out engineering designing, preparing parts, dividing modules, assembling the modules, and carrying out engineering assembling to obtain the reasonable high-performance engineering structure. By the step of dividing the modules for manufacturing, installation time of space structure on the construction site is shortened, construction difficulty of workers is lowered effectively, work load of the workers is reduced, installation error and quality defects caused manually during construction are reduced effectively, performance of engineering is guaranteed effectively, and the whole construction period is shortened greatly while work efficiency is improved. The engineering modularized manufacturing method accords with national constructional engineering industrialization standards well, makes construction more scientific and reasonable, and is much suitable to popularize in the field of manufacturing of space structures.
Description
Technical field
The invention belongs to field of engineering technology, design engineering structure manufacture, more particularly, to a kind of engineering modularization manufacture system
System and its manufacture method.
Background technology
Engineering structure (engineering structure) house, bridge, railway, highway, water conservancy project, Hai Gong, harbour,
In the building of the inferior engineering in ground, structures and facility, it is interconnected to necessarily with the various components of weighing that construction material is made
The assembly of form.It is necessary to safe in validity period, applicable, enduringly in addition to the function of meeting required by engineering and performance
Bear various effects that are additional or being internally formed.
Country advocates bim standard always simultaneously, and BIM (building information modeling) is
Using every relevant information data of construction-engineering project as the basis of model, carry out the foundation of BUILDINGS MODELS, believed by numeral
The real information that breath analogue simulation building has.It has a visualization, harmony, simulation, optimization property and can go out figure
Five big features.From the resource of bim design process, behavior, pay three basic dimensions, provide the tool of the enforcement standard of design companies
Body method and practice content.Bim(BIM) it is not simply digital information to be carried out a kind of integrated, but numeral letter
The application of breath is it is possible to be used for the digitizing solution design, build, managing.This method supports the integrated management of architectural engineering
Environment, can make architectural engineering significantly improve efficiency in its whole process, reduce risks in a large number.
Existing engineering structure construction is substantially the method using site operation, is transported to existing using the parts designing
After, workman is fixing after being positioned parts respectively according to design drawing, but in central due to a lot of parts be non-standard de-sign
Extraordinary-looking, and the relative position between part be difficult to control, so construction when bring a lot of difficulty so that
It is also very low that duration cannot be guaranteed work efficiency, is also easy to error so that depositing with design when workman's construction simultaneously
In very big error, engineering is caused not reach performance and the effect of anticipation.
Content of the invention
Present invention aims to the deficiency of existing engineering space structure construction, provide a kind of rational in infrastructure, efficiency
The engineering modularization manufacture system high, error is little, the little difficulty of construction of quantities is low and its method.
To achieve these goals, present invention employs technical scheme below:
A kind of engineering modularization manufacture system, including mapping module, design and simulation module, parts library, manufacture module, Internet of Things and
Control module, control module is connected with design and simulation module, mapping module, parts library and manufacture module respectively；
Mapping module, for surveying and drawing the space structure of site terrain or all kinds of actual environment, building；
Design and simulation module, for designing project blue print on the basis of all kinds of space structures that obtain in mapping module, according to work
Journey design drawing, simulates accurately three-dimensional engineering structure and corresponding engineering construction process scheme；
Control module, for controlling and coordinating each module to carry out in order；
Parts library, for storing component number evidence and the parts needed for engineering；
Manufacture module, for transferring the data of parts data base according to required engineering space structure then by corresponding parts
The fixing engineering space structure module being formed needed for engineering of assembling；
Internet of Things, provides the identification size characteristic of parts and the mark of mounting characteristic for control module.
Further, also has detection module in the middle of described manufacture module, detection module utilizes Scanning Detction or Internet of Things
The engineering model of the form comparison setting of mark continuously scans or the identification position that then adjustment assembles when assembling.
Further, described manufacture module includes detent mechanism and fixing welding manipulator, and detent mechanism is by part
It is positioned on the designated space position of engineering, part is fixed by fixing welding manipulator each other.
Further, described parts library includes parts data base, standard parts and components and nonstandard parts, parts
Data-base recording has the data of size, space structure and the shape of standard parts and components and nonstandard parts.
Further, described detent mechanism is many axis mechanisms, and detent mechanism is provided with adjustment induction apparatuss.
Described detent mechanism is multigroup, and the space that detent mechanism can be formed in x, y and z axes moves freely, also simultaneously
It is equipped with rotating disk, detent mechanism is additionally provided with and locating clip, locating clip is used cooperatively with the clamping structure of setting on parts.
A kind of engineering modularization manufacture method, specifically comprises the following steps that
A, building site mapping: engineering site carries out laser scanning mapping, obtains the three-dimensional entity model of engineering site；
B, engineering design: the three-dimensional engineering structure that G- Design will be constructed is designed according to live three-dimensional entity model and ordinary skill
Become Engineering Simulation construction model, and constructed out corresponding construction technology step according to emulation；
C, prepare part: the parts according to emulation construction model processing or needed for buying, then it is standby that part is put into warehouse,
And make the mathematical model consistent with part, it is entered in data base；
D, separating modules: emulation construction model is carried out modularity separation according to construction technology, obtains module separation figure；
F, assembling module: manufacture the space structure according to the model separating for the module, the mathematical model in matching database, Ran Houcong
Transfer correct part in warehouse and carry out assembling fixation, obtain engineering separating modules standby.It is further divided into when assembling
The manufacture assembling of standard parts and components, such manufacture is assembled into the manufacture assembling of conventional shape structure；Also include 3d construction module
Manufacture assembling, such space structure is engineering is particular design as needed, space structure is complex, therefore manufacture and group
Dress is all relatively difficult；
E, engineering assembling: engineering separating modules are transported to building site, the erection sequence according to the separating modules of design drawing is installed successively
Fixation obtains complete engineering.
Further, described in step b, work is constantly improved according to performance to be reached and effect by phantom
Journey structure is so that last design drawing is optimum structure.
Further, all according to the clamping that fixing requirement setting auxiliary is fixing before the parts warehouse-in described in step c
Structure, sticks identification label to parts simultaneously.Tag identification technologies achieve and for whole system to be joined together to form one
Individual Internet of Things, Internet of Things can more effectively improve the work efficiency of whole system that is to say, that system can accurately be found
To required parts.
Further, described identification label is radio frequency label.
Further, the mathematical model described in step c includes the standardized data model of same type standardized element and non-
The independent mathematical model of standard.Similar parts are divided into a big class and are managed by described criteria classification, zero simultaneously
During the standard of part, the size of parts, structure and locus are carried out standard and make mathematical model simultaneously.
Further, in step f also include assemble during by Scanning Detction module continual to positioning
Part locus each other are scanned, then contrast simulation model, then adjust with phantom locus not
The locus of consistent part and state, are fixed after the position of part is consistent with phantom.Realize examining in real time
Whether the locus surveying parts are correctly with the presence or absence of geometric distortion.
Design process:
The design obtaining optimum is constantly improved by design of Simulation, according to the design side space structure chart obtaining according to applying
Space structure is separated into some space structure modules by the complexity of work, then carries out module in solid space make-up department
Mechanical Builds, complex space structure is completed in solid space make-up department, then by the space structure after modularity
Transport building site and complete to install by erection sequence and just can get complete engineering space structure.
Beneficial effects of the present invention:
The method that the present invention is manufactured by separating modules, thus decrease the set-up time of job site space structure, effectively
Reduce workman's difficulty of construction, also reduce the artificial workload of construction, effectively reduce workman's alignment error artificial in construction
And mass defect, effectively ensure the performance of engineering, greatly reduce the duration of whole engineering and improve work efficiency.The present invention
Construction method more conform to national architectural engineering industrialization standard, construction is more scientific and reasonable, is more suitable in space structure system
Field of making is promoted.
Brief description
Accompanying drawing 1 is the engineering modularization manufacture system module connection diagram of embodiment.
Specific embodiment
With reference to the accompanying drawings, described in further detail to the specific embodiment of the present invention.
Embodiment 1:
As shown in figure 1, a kind of engineering modularization manufacture system, including mapping module, design and simulation module, parts library, manufacture mould
Block, Internet of Things and control module, control module is connected with design and simulation module, mapping module, parts library and manufacture module respectively；
Mapping module, for surveying and drawing the space structure of site terrain or all kinds of actual environment, building；
Design and simulation module, for designing project blue print on the basis of all kinds of space structures that obtain in mapping module, according to work
Journey design drawing, simulates accurately three-dimensional engineering structure and corresponding engineering construction process scheme；
Control module, for controlling and coordinating each module to carry out in order；
Parts library, for storing component number evidence and the parts needed for engineering；
Manufacture module, for transferring the data of parts data base according to required engineering space structure then by corresponding parts
The fixing engineering space structure module being formed needed for engineering of assembling.
Further, also has detection module in the middle of described manufacture module, detection module utilizes Scanning Detction or Internet of Things
The engineering model of the form comparison setting of mark continuously scans or the identification position that then adjustment assembles when assembling.
Further, described manufacture module includes positioning mechanical arm and fixing welding manipulator, and positioning mechanical arm will
Part is positioned on the designated space position of engineering, and part is fixed by fixing welding manipulator each other.
Further, described parts library includes parts data base, standard parts and components and nonstandard parts, parts
Data-base recording has the data of size, space structure and the shape of standard parts and components and nonstandard parts.
Further, described positioning mechanical arm is six axis robot, and positioning mechanical is provided with adjustment induction apparatuss on hand.
Described positioning mechanical arm is multigroup, and the space that positioning mechanical arm can be formed in x, y and z axes moves freely, with
When be also equipped with rotating disk, positioning mechanical is additionally provided with and locating clip on hand, the clamping structure cooperation that locating clip and parts set
Use.
A kind of engineering modularization manufacture method, specifically comprises the following steps that
A, building site mapping: engineering site carries out laser scanning mapping, obtains the three-dimensional entity model of engineering site；
B, engineering design: the three-dimensional engineering structure that G- Design will be constructed is designed according to live three-dimensional entity model and ordinary skill
Become Engineering Simulation construction model, and constructed out corresponding construction technology step according to emulation；
C, prepare part: the parts according to emulation construction model processing or needed for buying, then it is standby that part is put into warehouse,
And make the mathematical model consistent with part, it is entered in data base；
D, separating modules: emulation construction model is carried out modularity separation according to construction technology, obtains module separation figure；
F, assembling module: manufacture the space structure according to the model separating for the module, the mathematical model in matching database, Ran Houcong
Transfer correct part in warehouse and carry out assembling fixation, obtain engineering separating modules standby.It is further divided into when assembling
The manufacture assembling of standard parts and components, such manufacture is assembled into the manufacture assembling of conventional shape structure；Also include 3d construction module
Manufacture assembling, such space structure is engineering is particular design as needed, space structure is complex, therefore manufacture and group
Dress is all relatively difficult；
E, engineering assembling: engineering separating modules are transported to building site, the erection sequence according to the separating modules of design drawing is installed successively
Fixation obtains complete engineering.
Further, described in step b, work is constantly improved according to performance to be reached and effect by phantom
Journey structure is so that last design drawing is optimum structure.
Further, all according to the clamping that fixing requirement setting auxiliary is fixing before the parts warehouse-in described in step c
Structure, sticks identification label to parts simultaneously.Tag identification technologies achieve and for whole system to be joined together to form one
Individual Internet of Things, Internet of Things can more effectively improve the work efficiency of whole system that is to say, that system can accurately be found
To required parts.
Further, described identification label is radio frequency label.
Further, the mathematical model described in step c includes the standardized data model of same type standardized element and non-
The independent mathematical model of standard.Similar parts are divided into a big class and are managed by described criteria classification, zero simultaneously
During the standard of part, the size of parts, structure and locus are carried out standard and make mathematical model simultaneously.
Further, in step f also include assemble during by Scanning Detction module continual to positioning
Part locus each other are scanned, then contrast simulation model, then adjust with phantom locus not
The locus of consistent part and state, are fixed after the position of part is consistent with phantom.Realize examining in real time
Whether the locus surveying parts are correctly with the presence or absence of geometric distortion.
Design process:
The design obtaining optimum is constantly improved by design of Simulation, according to the design side space structure chart obtaining according to applying
Space structure is separated into some space structure modules by the complexity of work, then carries out module in solid space make-up department
Mechanical Builds, complex space structure is completed in solid space make-up department, then by the space structure after modularity
Transport building site and complete to install by erection sequence and just can get complete engineering space structure.
Beneficial effects of the present invention:
The method that the present invention is manufactured by separating modules, thus decrease the set-up time of job site space structure, effectively
Reduce workman's difficulty of construction, also reduce the artificial workload of construction, effectively reduce workman's alignment error artificial in construction
And mass defect, effectively ensure the performance of engineering, greatly reduce the duration of whole engineering and improve work efficiency.The present invention
Construction method more conform to national architectural engineering industrialization standard, construction is more scientific and reasonable, is more suitable in space structure system
Field of making is promoted.
Embodiment described above, simply more preferably one of concrete mode of the present invention, those skilled in the art are at this
The usual variations and alternatives carrying out in the range of inventive technique scheme all should comprise within the scope of the present invention.
Claims (10)
1. a kind of engineering modularization manufacture system, is characterized in that: includes mapping module, design and simulation module, parts library, manufactures mould
Block, Internet of Things and control module, control module is connected with design and simulation module, mapping module, parts library and manufacture module respectively；
Mapping module, for surveying and drawing the space structure of site terrain or all kinds of actual environment, building；
Design and simulation module, for designing project blue print on the basis of all kinds of space structures that obtain in mapping module, according to work
Journey design drawing, simulates accurately three-dimensional engineering structure and corresponding engineering construction process scheme；
Control module, for controlling and coordinating each module to carry out in order；
Parts library, for the parts that store needed for engineering and create corresponding parts data base；
Manufacture module, for transferring the data of parts data base according to required engineering space structure then by corresponding parts
The fixing engineering space structure module being formed needed for engineering of assembling；
Internet of Things, provides the identification size characteristic of parts and the mark of mounting characteristic for control module.
2. engineering modularization manufacture system according to claim 1, is characterized in that: also has in the middle of described manufacture module and examines
Survey module, detection module utilizes the engineering model of the form comparison setting of Scanning Detction or Internet of Things mark to connect when assembling
Continuous scanning or the position of identification and then adjustment assembling.
3. engineering modularization manufacture system according to claim 1, is characterized in that: described manufacture module includes localization machine
Structure and fixing welding manipulator, part is positioned on the designated space position of engineering detent mechanism, and fixing welding manipulator will
Part is fixed each other.
4. engineering modularization manufacture system according to claim 1, is characterized in that: described parts library includes component number
According to storehouse, standard parts and components and nonstandard parts, parts data-base recording has the size of standard parts and components and nonstandard parts, sky
Between structure and shape data.
5. engineering modularization manufacture system according to claim 1, is characterized in that: described detent mechanism is multiaxis machine
Structure, detent mechanism is provided with adjustment induction apparatuss.
6. a kind of engineering modularization manufacture method, is characterized in that: specifically comprise the following steps that
A, building site mapping: engineering site carries out laser scanning mapping, obtains the three-dimensional entity model of engineering site；
B, engineering design: the three-dimensional engineering structure that G- Design will be constructed is designed according to live three-dimensional entity model and ordinary skill
Become Engineering Simulation construction model, and constructed out corresponding construction technology step according to emulation；
C, prepare part: the parts according to emulation construction model processing or needed for buying, then it is standby that part is put into warehouse,
And make the mathematical model consistent with part, it is entered in data base；
D, separating modules: emulation construction model is carried out modularity separation according to construction technology, obtains module separation figure；
F, assembling module: manufacture the space structure according to the model separating for the module, the mathematical model in matching database, Ran Houcong
Transfer correct part in warehouse and carry out assembling fixation, obtain engineering separating modules standby；
E, engineering assembling: engineering separating modules are transported to building site, the erection sequence according to the separating modules of design drawing is installed successively
Fixation obtains complete engineering.
7. engineering modularization manufacture method according to claim 6, is characterized in that: before the parts warehouse-in described in step c
All according to the clamping structure that fixing requirement setting auxiliary is fixing, stick identification label to parts simultaneously.
8. engineering modularization manufacture method according to claim 7, is characterized in that: described identification label is less radio-frequency
Label.
9. engineering modularization manufacture method according to claim 6, is characterized in that: the mathematical model described in step c includes
The standardized data model of same type standardized element and off-gauge independent mathematical model.
10. engineering modularization manufacture method according to claim 6, is characterized in that: also includes the process assembling in step f
In be scanned by the continual part locus each other to positioning of Scanning Detction module, then contrast simulation
Model, then adjustment locus of part inconsistent with phantom locus and state, when part position with imitate
It is fixed after true mode is consistent.
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| CN108920860A (en) * | 2018-07-17 | 2018-11-30 | 国网江苏省电力工程咨询有限公司 | A kind of GIL piping lane Engineering Digital modeling method |
| CN109543311A (en) * | 2018-11-27 | 2019-03-29 | 中航通飞华南飞机工业有限公司 | A kind of components manufacturing technology state three-dimensional visualization defines method and system |
| CN109767501A (en) * | 2018-12-29 | 2019-05-17 | 江苏品全机电工程技术有限公司 | One kind prefabricated building system based on cloud data center micromodule basis |
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Application publication date: 20170125 |