A kind of pipeline potential monitoring device and the method for monitoring pipeline different zones current potential simultaneously
Technical field
The invention belongs to corrosion monitoring and detecting field, different zones potential monitoring device inside more particularly to a kind of seawater pipeline
With the method for monitoring pipeline different zones current potential simultaneously.
Background technology
The monitoring of the corrosion monitoring and inner wall cathode protecting state of seawater pipeline inner wall is required for the moon of monitoring inner wall of the pipe
Pole protection potential.Inside seawater pipeline, the measuring method of conventional current potential:Hand-held Underwater Electric Potential meter or portable type reference electricity
Pole, it is difficult to realize the measurement of current potential.And the current potential of dotted reference electrode monitoring pipeline different zones is used then to pacify on pipeline
Multiple reference electrodes are filled, installation and use are inconvenient, and cannot carry out intensive acquisition to pipeline potential data.
Invention content
For above-mentioned technical problem, the object of the present invention is to provide it is a kind of it is easy to operate, control is accurate, at low cost, can be with
The quick pipeline potential monitoring device measured simultaneously and record the cathodic protection potential of different zones inside pipeline.
It is a further object to provide methods that is a kind of while monitoring pipeline different zones current potential.
To achieve these goals, the present invention provides following technical solutions:
The present invention provides a kind of pipeline potential monitoring device, which includes multichannel potential acquisition device 1, line style reference electricity
Pole 4 and mounting flange 3.
Wherein, it is mounted on to 3 waterproof sealing of mounting flange that the line style reference electrode 4 is set by its both ends and treats test tube
Inside road 23;Line style reference electrode 4 is connect by shielded multiconductor cable 2 with multichannel potential acquisition device 1;Multichannel potential acquisition
By reference cable 5 is connect the reference ground terminal of device 1 with pipe under test 23.
The line style reference electrode 4 is linear array formula structure, including multiple equally distributed reference electrode units.
The reference electrode unit includes silver/silver chloride reference electrode 7, silver/silver chloride reference electrode 7 and multicore shielding electricity
A cable core 8 in cable 2 connects, and the outer layer covers of silver/silver chloride reference electrode 7 and shielded multiconductor cable 2, which have, passes through injection
The PVC cylinders 9 of formation;The outer layer of PVC cylinders 9 is provided with PE pillars 10, and multiple electrodes hole 6, electrode are offered on PE pillars 10
Hole 6 is located at the top of silver/silver chloride reference electrode 7.
The both ends of PE pillars 10 are sealed using fluid sealant 21.
The mounting flange 3 includes upper mounting flange 15 and lower mounting flange 16;Wherein:
The lower mounting flange 16 is welded on by flange pedestal 22 in pipe under test 23;The lower mounting flange 16 and line
18 and first sealing ring 20 of seal joint is disposed between the PE pillars 10 of type reference electrode 4 from top to bottom;The sealing
The second sealing ring 19 is provided between pressure ring 18 and the PE pillars 10 of line style reference electrode 4.
The upper mounting flange 15 is fixedly connected by connecting bolt 17 with lower mounting flange 16;Upper mounting flange 15 and line
Stop nut 14 is provided between the PE pillars 10 of type reference electrode 4, stop nut 14 passes through the spiral shell with 10 outer surface of PE pillars
Line style reference electrode 4 and upper mounting flange 15 are fixed in line cooperation;It is equipped on the upper mounting flange 15 by bolt 13 anti-
Water cap 12 is equipped with cable seal head 11 on tarpaulin 12.
Angle between the flange pedestal 22 and pipe under test 23 is 30~60 degree.
The multichannel potential acquisition device 1 acquires current potential of all reference electrode units relative to pipe under test 23 simultaneously,
And it is shown and is stored.
The multichannel potential acquisition device 1 is provided with RS485 interfaces and GPRS transmitters, will by cable or GPRS signals
In data transmission to computer.
The present invention provides a kind of side for monitoring pipeline different zones current potential simultaneously using the pipeline potential monitoring device
Method, this method comprises the following steps:
1) both ends for monitoring the pipe under test 23 of current potential is needed to open a hole respectively, by the line style of pipeline potential monitoring device
Reference electrode 4 is mounted on by the mounting flange 3 that its both ends is set inside pipe under test 23;
2) medium is passed through into pipe under test 23, multichannel potential acquisition device 1 is opened and starts to monitor and record pipe under test
The current potential of 23 inner wall different zones.
In step 1), line style reference electrode 4 is connected to pair of multichannel potential acquisition device 1 by shielded multiconductor cable 2
On the multiple reference terminals answered, then by the reference of Multichannel data acquisition device terminal passes through shielded multiconductor cable 2 and pipeline
Outer wall connects.
After step 2), it will be monitored in real time in obtained data transmission to computer or data carried out into one
Step analysis.
Compared with prior art, the beneficial effects of the present invention are:
1) present invention can be carried out at the same time the measurement of the protection potential distribution of different zones cathodic protection inside seawater pipeline,
And it can be obtained inside pipeline according to the current potential for adjusting the distance between reference electrode acquisition pipeline arbitrary interval distance
Detailed Potential distribution situation, the corrosion monitoring for inner wall of the pipe provide detailed data.
2) present invention can carry out the pipeline current potential of all reference electrode positions data real-time display and storage, and by number
According to being transferred on teletransmission computer.
3) present invention is easy to install and use, it is only necessary to which two holes are opened on pipeline to install, and solved using conventional dotted
It needs opening the problem of large number of orifices installs reference electrode on pipeline when reference electrode acquires pipeline current potential.
Description of the drawings
Fig. 1 is pipeline potential detection device overall structure diagram;
Fig. 2 is I portions partial enlarged view, the i.e. Longitudinal cross section schematic of reference electrode unit in Fig. 1;
Fig. 3 is the cross-sectional view of reference electrode unit;
Fig. 4 is the structure diagram of mounting flange 3.
Reference numeral therein is:
1 multichannel potential acquisition device, 2 shielded multiconductor cable
3 mounting flange, 4 line style reference electrode
5 references ground, 6 electrode hole of cable
7 silver medals/8 cable core of silver chloride reference electrode
9 PVC cylinders, 10 PE is managed
11 cable seal head, 12 tarpaulin
13 bolt, 14 stop nut
16 times mounting flanges of mounting flange on 15
17 connection 18 watertight pressure rings of bolt
19 second sealing ring, 20 first sealing ring
21 fluid sealant, 22 flange pedestal
23 pipe under test
Specific embodiment
The present invention is further described with reference to embodiment.
As shown in Figure 1, a kind of pipeline potential monitoring device of the present invention, including multichannel potential acquisition device 1, line style reference
Electrode 4 and mounting flange 3.
Wherein, the line style reference electrode 4 is mounted on by the mounting flange 3 that its both ends is set inside pipe under test 23;
Line style reference electrode 4 is connect by shielded multiconductor cable 2 with multichannel potential acquisition device 1;The reference of multichannel potential acquisition device 1
By reference cable 5 is connect ground terminal with pipe under test 23.
The line style reference electrode 4 is linear array formula structure, including multiple equally distributed reference electrode units, reference
The quantity and spacing distance of electrode unit need the region monitored to design according to pipe under test 23.Such as one section 5 meters of pipeline needs
4 monitoring points are set and do not have special monitoring region, then reference electrode quantity is 4, and spacing distance is 1 meter.
As shown in Figures 2 and 3, reference electrode unit includes silver/silver chloride reference electrode 7, silver/silver chloride reference electrode 7
From a cable core 8 in shielded multiconductor cable 2 connect one to one i.e. different silver/silver chloride reference electrode 7 with it is different
Cable core 8 connects;The outer layer covers of silver/silver chloride reference electrode 7 and shielded multiconductor cable 2 have to be justified by being molded the PVC formed
Column 9;The outer layer of PVC cylinders 9 is provided with PE pillars 10, and multiple electrodes hole 6 is offered on PE pillars 10, and electrode hole 6 is located at silver/chlorine
Change the top of silver-colored reference electrode 7.
As shown in figure 4, the both ends of PE pillars 10 are sealed using fluid sealant 21.
As shown in figure 4, mounting flange 3 includes upper mounting flange 15 and lower mounting flange 16;
The lower mounting flange 16 is welded on by flange pedestal 22 in pipe under test 23;Flange pedestal 22 and pipe under test
Angle between 23 is 30~60 degree, preferably 45 degree, is pierced by from lower mounting flange 16 convenient for line style reference electrode 4.
Sealing pressure is disposed between the lower mounting flange 16 and the PE pillars 10 of line style reference electrode 4 from top to bottom
18 and first sealing ring 20 of ring;The second sealing is provided between the seal joint 18 and the PE pillars 10 of line style reference electrode 4
Circle 19, the second sealing ring 19 and the first sealing ring 20 can ensure the leakproofness that line style reference electrode 4 is mounted in pipe under test 23.
The upper mounting flange 15 is fixedly connected by connecting bolt 17 with lower mounting flange 16.Upper mounting flange 15 and line
Stop nut 14 is provided between the PE pillars 10 of type reference electrode 4, stop nut 14 passes through the spiral shell with 10 outer surface of PE pillars
Line style reference electrode 4 and upper mounting flange 15 are fixed in line cooperation.It is equipped on the upper mounting flange 15 by bolt 13 anti-
Water cap 12 is equipped with cable seal head 11 on tarpaulin 12.
The multichannel potential acquisition device 1 can acquire electricity of all reference electrode units relative to pipe under test 23 simultaneously
Position, and shown and stored.The multichannel potential acquisition device 1 is provided with RS485 interfaces and GPRS transmitters, can pass through line
Cable or GPRS signals are transferred data on computer.
The method that pipeline different zones current potential is monitored while of the invention, including:
A hole is opened respectively at the both ends for needing the pipe under test 23 for monitoring current potential, by the line style of pipeline potential monitoring device
Reference electrode 4 is mounted on by the mounting flange 3 that its both ends is set inside pipe under test 23;
Medium is passed through into pipe under test 23, multichannel potential acquisition device 1 is opened and starts to monitor and record pipe under test 23
The current potential of inner wall different zones.
The course of work of the present invention is as follows:
At the both ends for needing the pipe under test 23 for monitoring current potential a hole is opened respectively, and lower mounting flange 16 is respectively welded
Flange pedestal 22, by line style reference electrode 4, mounting flange 16 is pierced by under both ends, and is fixed by upper mounting flange 15.
Line style reference electrode 4 is connected to corresponding multiple ginsengs of multichannel potential acquisition device 1 by shielded multiconductor cable 2
Than on terminal, then by the reference of Multichannel data acquisition device 1 by reference cable 5 is connect terminal with pipe under test 23.
Medium is passed through into pipe under test 23, opening multichannel potential acquisition device 1 can start to monitor and record in pipeline
The current potential of wall different zones.Silver/chlorination in the pipeline location setting line style reference electrode 4 that can be monitored as needed during practical operation
The position of silver-colored reference electrode 7 and spacing distance.
Monitoring data can be transferred in computer and be monitored in real time or by number by RS485 interfaces and GPRS signals
According to being further analyzed.