CN106350103A - Diesel oil hydrogenation, desulfurization and denitrification process - Google Patents

Diesel oil hydrogenation, desulfurization and denitrification process Download PDF

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Publication number
CN106350103A
CN106350103A CN201610698396.0A CN201610698396A CN106350103A CN 106350103 A CN106350103 A CN 106350103A CN 201610698396 A CN201610698396 A CN 201610698396A CN 106350103 A CN106350103 A CN 106350103A
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catalyst
fixed bed
mcm
carrier
desulfurization
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朱忠良
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Xishan Lvchun Plastic Products Factory
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Xishan Lvchun Plastic Products Factory
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/12Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/041Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
    • B01J29/045Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/066Zirconium or hafnium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/183After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself in framework positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/20Vanadium, niobium or tantalum
    • B01J23/22Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/195Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/20Carbon compounds
    • B01J27/22Carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/041Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
    • B01J29/042Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41 containing iron group metals, noble metals or copper
    • B01J29/044Iron group metals or copper
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses a diesel oil hydrogenation, desulfurization and denitrification process, which adopts a fixed bed reactor; a hydrogenation, desulfurization and denitrification catalyst is added in the fixed bed reactor; the catalyst comprises a carrier and an active component; the carrier is MCM-41 doped with heteroatoms Cu<2+> in a synthetic skeleton structure; the active component is a mixture of MO2N, W2N, Mo2C and WC; the catalyst also contains a catalytic promoter; the catalytic promoter is a mixture of Cr2O3, ZrO2, CeO2, V2O5 and NbOPO4; the reaction conditions of the fixed bed reactor are characterized in that the reaction temperature is 320 to 360 DEG C, the reaction pressure is 6 to 8MPa, the hydrogen-oil volume ratio is 300 to 600, and the volume space velocity is 1.0 to 2.5h<1>. According to the process, the total sulfur content of diesel oil can be controlled to be lower than 5ppm, and meanwhile, the total nitrogen content in the diesel oil is controlled to be within 10ppm.

Description

A kind of diesel hydrogenation for removal sulphur denitrification process
Technical field
The present invention relates to diesel hydrogenation for removal sulphur denitrification process is and in particular to a kind of taken off using the hydrogenation that special catalyst is carried out Sulfur denitrification process.
Background technology
Enter 21st century, the demand of fuel oil and use increase substantially, and sulfur-containing compound therein is brought Problem of environmental pollution, more cause the concern of people.The oxysulfide that sulfide in fuel oil produces through engine combustion (sox) it is discharged in the air, produce acid rain and the pollution of fumes of sulphuric acid type etc., cause atmospheric pollution.
Sulfur is that nature is present in one of gasoline harmful substance, and Beijing rate in 1 day January in 2008 first carries out phase When capital cleaning diesel oil standard (sulfur content≤50mg/g) accurate in Europe superscript, on May 5th, 2016, the Committee of Development and Reform, the Ministry of Finance, ring Department of guarantor portion etc. seven issues and " accelerates product oil quality upgrading programme of work " with regard to printing and distributing and notify, scheme clearly expand automobile-used vapour, Diesel oil state five standard execution scope.Expand whole eastern region from original Jing-jin-ji region, the Yangtze River Delta, Pearl River Delta region key cities to 11 provinces and cities (Beijing, Tianjin, Hebei, Liaoning, Shanghai, Jiangsu, Zhejiang, Fujian, Shandong, Guangdong and Hainan).In October, 2015 Before 31 days, eastern region is protected possesses manufacturing country five standard motor petrol (oil of blend component containing ethanol petrol), automobile-used bavin for enterprise The ability of oil.From 1 day January in 2016, the motor petrol (ethanol vapor containing e10 meeting state five standard is supplied in eastern region comprehensively Oil), derv fuel (biodiesel containing b5).The Europe v diesel oil that total sulfur content is not more than 10ppm was carried out in Europe in 2009 Standard.So, produce ultra-low sulfur diesel oil have become as domestic oil refining enterprises institute must faced by realistic problem.
At present, the method producing ultra-low sulfur diesel oil mainly includes hydrofinishing, oxidation sweetening, selective absorption, life Thing desulfurization etc..But most effective, the most economical sulfur method that hydrodesulfurization (hds) technology is well recognized as.Research finds, in diesel oil The organic sulfur compound of difficult removing is 4 and (or) 4, the oil-source rock correlation that 6 alkyl replace, this kind of sulfide due to There is the sterically hindered of alkyl when adsorbing on catalyst activity position, hinder reactant molecule accessible on adsorption activity position Property, so that its hydrodesulfurization activity is low;Theoretical research also finds, ni, co, mo are mutually stratiforms with the hydrogenation activity of w sulfide The mos of stacking2And ws2Nanoparticle, mos2The appropriate stacking of nanoparticle contributes to reactant molecule on adsorption activity position Accessibility and the formation of highly active class activity phase.
External diesel hydrogenation for removal sulphur technology commonly uses double base or multicomponent catalyst at present, belongs to middle pressure depth and ultra-deep One section or two-stage desulfurization process, this process moreover it is possible to reduce nitrogen and polycyclic aromatic hydrocarbon, improves Cetane number in addition to desulfurization.It can The raw material ratio of processing is wide, can process straight run oil, also can process cracking fraction oil.Product sulfur content is: adopts depth Hydrodesulfurization, less than 500 μ g/g;Using one section of ultra-deep hydrodesulfuration, less than 30 μ g/g.If acceptable using two sections of technology Reduce polycyclic aromatic hydrocarbon and improve Cetane number.
Triumphant King Company of Japan develops stars hydrogenation catalyst technology, on this basis two kinds of catalyst of industrialization, that is, Kf-757 Ultra-deep Desulfurization of Diesel Fuels catalyst and the kf-848 refining catalytic with high desulfurization, denitrogenation, Tuo Fang and hydrogenation activity Agent, is applicable not only to hydro-refining unit, and is applied to the raw material prerefining being hydrocracked, fcc raw material weighted BMO spaces etc.. For high-pressure diesel hydrogenation plant, its diesel oil sulfur content can be removed to 50ppm or lower, to reduce refined diesel oil density and Depth takes off virtue fabulous effect.
Rope company of Top of Denmark catalyst newly developed has tk-554 (deep desulfuration), tk-574 (ultra-deep desulfurization), tk- 573 (deep desulfurations), tk-907 (aromatic hydrocarbons saturation and raising Cetane number) and tk-908 (aromatic hydrocarbons saturation and raising Cetane number) Deng.Wherein tk-574 high activity cobaltmolybdate catalyst is ultra-deep desulfurization catalyst, than tk-544 deep desulfurization catalyst opposite bank Long-pending activity improves 30%~40%, adopts tk-544 catalyst, can make product on the diesel device producing sulfur content 500 μ g/g Product sulfur content is down to 350 μ g/g.
American Association catalyst Co. as-at desulfurization removing nitric Porous deproteinized bone three function catalyst newly developed, deep for diesel oil Degree desulfurization take off virtue device second reactor (first reactor desulfurization takes off to below 50 μ g/g), can make total aromatic hydrocarbons take off to 10% with Under, sulfur takes off to below 10 μ g/g.Typical operation conditions are: 316 DEG C of reaction temperature, pressure 6.18mpa, and liquid hourly space velocity (LHSV) is less than 2h-1, Hydrogen-oil ratio 712.
Currently commonly used both at home and abroad poor ignition quality fuel modification means are hydrofinishing and hydro-upgrading.Hydrofinishing can be bright Aobvious color and the stability improving product, but it is limited to be limited Cetane number increase rate by thermodynamics of reactions, therefore passes through to add Hydrogen refines far from meeting the requirement to product Cetane number for the enterprise.Improve cetane number of inferior diesel oil, desulfurization for oil plant The demand of denitrogenation Porous deproteinized bone, American Standard Inc. be proposed mhug hydro-upgrading technology and dn3110 Hydrobon catalyst, Z5723 gas reversion catalyst, and obtained first time commercial Application in 2000.The dn3110 hydrofinishing catalysis of Standard Co., Ltd Agent, z5723 gas reversion catalyst are using centinel technology and acticat?One kind that pre-curing technology produces is to aoxidize Aluminum is the nickel molybdenum pre-sulfide catalyst of carrier, and centinel key problem in technology is than general catalysis in terms of active metal dispersion Agent more preferably it is easier to convert metal oxides are metal sulfide.And acticat?Part pre-curing technology, is in catalysis Agent produce in sulfur-loaded, opening the self-contained sulfur of utilization of hour catalyst to realize the sulfuration of catalyst it is not necessary to catalyst Drying it is not necessary to additionally inject vulcanizing agent, and soak time is shorter, so will make that device is quick, easily and safely open Car.
How a kind of diesel hydrogenation for removal sulphur technique is therefore provided, can effectively by the sulfur content in diesel oil control 10ppm with Under, to meet state five standard, can effectively remove the nitride in diesel oil simultaneously, be the difficult problem that this area faces.
Content of the invention
It is an object of the invention to proposing a kind of diesel hydrogenation for removal sulphur denitrification process, this technique can be by the total sulfur in diesel oil Content is reduced to below 10ppm, to meet diesel oil state five standard.Meanwhile, this technique adopt catalyst also make in diesel oil The removing of nitride is than more significant.
For reaching this purpose, the present invention employs the following technical solutions:
A kind of diesel hydrogenation for removal sulphur denitrification process, described technique adopts fixed bed reactors, loads in fixed bed reactors There is hydrogenation catalyst, described catalyst includes carrier and active component.
Described carrier is to mix hetero atom cu in synthesis framing structure2+Mcm-41.
Described active component is nitridation two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2C and the mixture of tungsten carbide wc.
Described catalyst also contains catalyst aid, and described catalyst aid is cr2o3、zro2、ceo2、v2o5And nbopo4's Mixture.
The reaction condition of described fixed bed reactors is: reaction temperature is 320-360 DEG C, reaction pressure 6-8mpa, hydrogen oil Volume ratio 300-600, volume space velocity 1.0-2.5h-1.
Mcm-41 is ordered into mesoporous material, and its duct is in six side's ordered arrangement, uniform in size, and aperture size can be with during synthesis Directed agents and the difference of synthetic parts is added to change between 1.5~10nm, lattice parameter about 4.5nm, specific pore volume about 1ml/g, Mcm-41 uniform pore diameter, has higher specific surface area (1000m2/ g) and big adsorption capacity (0.7ml/g), be conducive to organic The free diffusing of molecule.The present invention through in numerous mesoporous materials, such as mcm-22, mcm-36, mcm-48, mcm-49, Mcm56, carries out contrast test selection, finds the goal of the invention only having mcm-41 can reach the present invention, other mesoporous materials are all There is such-and-such defect, there is the technical difficulty being difficult to overcome when being applied in the present invention, the therefore present invention selects to use Mcm-41 is as carrier basis.
Pure silicon mcm-41 acidity itself is very weak, is directly used as catalyst activity relatively low.Therefore, the present invention changes to it Property, to increase its catalysis activity.The present invention approach modified to mcm-41 mesopore molecular sieve is: is situated between to the total silicon mcm-41 of finished product Porous molecular sieve inner surfaces of pores introduces cu2+, this approach can be by ion exchange by cu2+It is supported on the inner surface of mcm-41, Thus improving the catalysis activity of mcm-41 mesopore molecular sieve, absorption and Thermodynamically stable performance etc. on the whole.
Although the method that mcm-41 mesopore molecular sieve is modified or approach are a lot, inventor finds, the present invention urges Agent can only be using doping cu2+Mcm-41 just enable sulfur content control and denitrification effect as carrier, inventor attempts Mcm-41 adulterates: al3+、fe3+、zn2+、ga3+In the ion producing anionic surface center, discovery does not enable described Effect.Although described mechanism is not known at present, this has no effect on the enforcement of the present invention, and inventor is according to well-known theory and reality Checking is real, and it has cooperative effect and the active component of the present invention between.
Described cu2+Must control within specific content range in the doping in mcm-41, its doping is with weight Meter, be the 0.56%-0.75% of mcm-41 weight, such as 0.57%, 0.58%, 0.59%, 0.6%, 0.61%, 0.62%, 0.63%th, 0.64%, 0.65%, 0.66%, 0.67%, 0.68%, 0.69%, 0.7%, 0.71%, 0.72%, 0.73%, 0.74 etc..
Inventor finds, outside this range, can lead to drastically reducing of diesel oil denitrogenation and desulfurized effect.More pleasurable , work as cu2+When the doping in mcm-41 controls in the range of 0.63%-0.72%, its desulphurizing ability is the strongest, works as drafting With cu2+When doping is transverse axis, curve chart with target desulfurized effect as the longitudinal axis, in this content range, sulfur content can control in pole Within the scope of low, the desulfurized effect that it produces, far beyond expection, belongs to unforeseeable technique effect.
The total content of described active component is 1%-15%, the preferably 3-12% of carrier mcm-41 weight, further preferably 5-10%.For example, described content can for 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%th, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%th, 14%, 14.5% etc..
In the present invention, being particularly limited to active component is nitridation two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2C and tungsten carbide wc Mixed proportion, inventor finds, the effect that different mixed proportions reaches is entirely different.Inventor finds, nitrogenizes two molybdenums mo2N, tungsten nitride w2N, molybdenum carbide mo2The mixed proportion (mol ratio) of c and tungsten carbide wc is 1:(0.4-0.6): (0.28- 0.45): (0.8-1.2), only control nitridation two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2The mol ratio of c and tungsten carbide wc exists Should in the range of, can realize that in diesel oil, sulfur content controls in below 10ppm and denitrification ability is notable.That is, the present invention Four kinds of active components be 1:(0.4-0.6 only in mol ratio): (0.28-0.45): when (0.8-1.2), just possess collaborative effect Should.Outside this molar ratio range, or omit or replace any one component, do not enable cooperative effect.
Preferably, two molybdenum mo are nitrogenized2N, tungsten nitride w2N, molybdenum carbide mo2The mol ratio of c and tungsten carbide wc is 1:(0.45- 0.5): (0.35-0.45): (0.8-1.0), more preferably 1:(0.45-0.48): (0.4-0.45): (0.9-1.0), Preferably 1:0.48:0.42:0.95.
The third object of the present invention is to provide the promoter of described catalyst.Catalyst of the present invention also contains Catalyst aid, described catalyst aid is cr2o3、zro2、ceo2、v2o5And nbopo4The mixture of (niobium phosphate).
Although in hydrofinishing particularly hydrodesulfurization field, there is a catalyst aid of maturation, such as p, f and b etc., its For adjusting the property of carrier, weaken strong interaction between metal and carrier, improve the surface texture of catalyst, improve metal Reducibility, promote active component to be reduced to lower valency, to improve the catalytic performance of catalyst.But above-mentioned p, f and b catalysis helps Agent in application with the carrier of the present invention with active component when, for high sulphur component, it promotes the effect of catalytic desulfurization/refined ?.
The present invention passes through in numerous conventional cocatalyst component, and carries out in amount of activated component selecting, compounds, Find eventually to adopt cr2o3、zro2、ceo2、v2o5And nbopo4The catalyst facilitation to the present invention for the mixture of (niobium phosphate) Substantially, its hydrothermal stability can be significantly improved, and improve its anti-coking deactivation, thus improving its service life.
Described cr2o3、zro2、ceo2、v2o5And nbopo4Between there is no the ratio of fixation that is to say, that cr2o3、zro2、 ceo2、v2o5And nbopo4Each respective content reaches effective dose.Preferably, the cr that the present invention adopts2o3、zro2、 ceo2、v2o5And nbopo4Respective content is the 1-7% of (respectively) carrier quality, preferably 2-4%.
Although not having specific proportion requirement between catalyst aid of the present invention, each auxiliary agent allows for reaching To the requirement of effective dose, the content of catalyst aid effect, the 1-7% of such as carrier quality can be played.The present invention is selecting During find, omitting or replacing one or more of described auxiliary agent, the technique effect all not reaching the present invention (improves water Heat stability, reduces coking and improves service life) close that is to say, that there is specific cooperation between the catalyst aid of the present invention System.
It is true that the present invention once attempted the niobium phosphate nbopo in catalyst aid4Replace with five oxidation two girl nb2o5, Have found that while in auxiliary agent and have also been introduced nb, but its technique effect is significantly lower than niobium phosphate nbopo4, not only hydrothermal stability is slightly for it Difference, its beds coking is relatively rapid, thus leading to catalyst duct to block, beds pressure drop rise is relatively Hurry up.The present invention also once attempted introducing other phosphate, although this attempt introducing phosphate anion, but equally existed hydro-thermal Stability is relatively slightly worse, and its beds coking is relatively rapid, thus leading to catalyst duct to block, beds pressure drop Rise relatively fast.
Although present invention introduces catalyst aid has so many advantage, the present invention should be noted that, introduces catalysis Auxiliary agent is only one of preferred version, even if not introducing this catalyst aid, nor affects on the enforcement of main inventive purpose of the present invention. Do not introduce the catalyst aid particularly niobium phosphate of the present invention,, compared to the scheme introducing catalyst aid, its defect is only phase for it To.I.e. this defect be with respect to introduce catalyst aid after defect, its with respect to other prior arts outside the present invention, Institute mentioned by the present invention is advantageous or new features yet suffer from.This catalyst aid is not to solve technical problem underlying of the present invention Indispensable technological means, it is optimization further to technical solution of the present invention, solves new technical problem.
The preparation method of described catalyst can take infusion process and other alternative methods of routine, people in the art The prior art unrestricted choice that member can grasp according to it, the present invention repeats no more.
Preferably, the reaction condition of described fixed bed reactors is: reaction temperature is 340-350 DEG C, reaction pressure 6.5- 7.5mpa, hydrogen to oil volume ratio 400-600, volume space velocity 1.5-2.0h-1.
Preferably, described technological process includes, after diesel oil is mixed with hydrogen, through optional heat exchanger heat exchange more heated Enter fixed bed reactors after stove heat and carry out hydrogenation desulfurization and denitrogenation, product separates through gas-liquid separation tower.Optionally, gas phase Return and mix with diesel oil and hydrogen, liquid phase can further be refined, such as amine washes, strip and fractional distillation etc..
Preferably, described fixed bed reactors include 1-5 beds, further preferred 2-3 beds.
The hydrogenation desulfurization and denitrogenation technique of the present invention is passed through to choose specific catalyst, and described catalyst passes through to mix hetero atom cu2+Mcm-41 as carrier, and the nitridation two molybdenum mo choosing special ratios2N, tungsten nitride w2N, molybdenum carbide mo2C and carbonization Tungsten wc can control low in total sulfur content as active component so that this catalyst produces cooperative effect to the hydrodesulfurization of diesel oil In 5ppm, the total nitrogen content in diesel oil is controlled within 10ppm simultaneously.
Specific embodiment
The present invention is illustrated to the hydrogenation desulfurization and denitrogenation technique of the present invention by following embodiments.
Embodiment 1
Catalyst is prepared by infusion process, carrier is doping cu2+Mcm-41, cu2+Doping in mcm-41 Control the 0.65% of carrier quality.Described active component nitrogenizes two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2C and tungsten carbide wc Total content be carrier quality 10%, its mol ratio be 1:0.4:0.3:0.8.
Described Catalyst packing is entered fixed bed reactors, the reaction tube of described reactor is by the stainless steel of internal diameter 50mm Become, beds are set to 3 layers, reaction bed temperature is measured with ugu808 type temp controlled meter, and raw material diesel oil is by Bei Jingwei The double plunger micro pump continuous conveying that star maker manufactures, hydrogen is supplied by gas cylinder and uses Beijing Sevenstar-HC d07-11a/ Zm gas mass flow gauge coutroi velocity, loaded catalyst is 2kg.Reacted product cools down laggard circulation of qi promoting through water-bath room temperature Liquid separates.
Raw materials used for straight-run diesel oil, its total sulfur content 788 μ g/g, basic n content is 499.8 μ g/g.
Control reaction condition is: 350 DEG C of temperature, reaction pressure 7.0mpa, hydrogen to oil volume ratio 500, volume space velocity 2h-1.
Test final product, total sulfur content is reduced to 3ppm, and total alkaline nitrogen content is reduced to 8ppm.
Embodiment 2
Catalyst is prepared by infusion process, carrier is doping cu2+Mcm-41, cu2+Doping in mcm-41 Control the 0.7% of carrier quality.Described active component nitrogenizes two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2C and tungsten carbide wc Total content be carrier quality 10%, its mol ratio be 1:0.6:0.45): 1.2.
Remaining condition is same as Example 1.
Test final product, total sulfur content is reduced to 4ppm, and total alkaline nitrogen content is reduced to 9ppm.
Comparative example 1
The carrier of embodiment 1 is replaced with γ-al2o3, remaining condition is constant.
Test final product, total sulfur content is reduced to 26ppm, and total alkaline nitrogen content is reduced to 45ppm.
Comparative example 2
The carrier of embodiment 1 is replaced with unadulterated mcm-41, remaining condition is constant.
Test final product, total sulfur content is reduced to 23ppm, and total alkaline nitrogen content is reduced to 28ppm.
Comparative example 3
Cu by embodiment 12+Replace with zn2+, remaining condition is constant.
Test final product, total sulfur content is reduced to 31ppm, and total alkaline nitrogen content is reduced to 36ppm.
Comparative example 4
By the cu in embodiment 12+Doping in mcm-41 controls the 0.5% of carrier quality, and remaining condition is constant.
Test final product, total sulfur content is reduced to 27ppm, and total alkaline nitrogen content is reduced to 38ppm.
Comparative example 5
By the cu in embodiment 12+Doping in mcm-41 controls the 0.8% of carrier quality, and remaining condition is constant.
Test final product, total sulfur content is reduced to 33ppm, and total alkaline nitrogen content is reduced to 35ppm.
Embodiment 1 and comparative example 1-5 show, certain content scope and certain loads metal ions that the application adopts Mcm-41 carrier, when replacing with other known carriers of this area, or carrier is identical but cu2+When doping is different, all reach Less than the technique effect of the present invention, the therefore cu of the certain content scope of the present invention2+Doping mcm-41 carrier and catalyst other Possesses cooperative effect, described hydrogenation desulfurization and denitrogenation technique creates unforeseeable technique effect between component.
Comparative example 6
Omit the mo in embodiment 12N, remaining condition is constant.
Test final product, total sulfur content is reduced to 43ppm, and total alkaline nitrogen content is reduced to 41ppm.
Comparative example 7
Omit the wc in embodiment 1, remaining condition is constant.
Test final product, total sulfur content is reduced to 39ppm, and total alkaline nitrogen content is reduced to 46ppm.
Above-described embodiment and the explanation of comparative example 6-7, several activearm of catalyst of the hydrodesulfurization of the present invention divides it Between exist specific contact, be omitted or substituted one of which or several, all can not reach the certain effects of the application it was demonstrated that its product Give birth to cooperative effect.
Embodiment 3
Catalyst aid cr is contained in catalyst2o3、zro2、ceo2、v2o5And nbopo4, its content be respectively 2%, 3.5%, 2.7%th, 2.4% and 3%, remaining is same as Example 1.
Test final product, total sulfur content is reduced to 2ppm, and total alkaline nitrogen content is reduced to 7ppm, it uses 3 months Afterwards, beds pressure drop is not any change, and reduces compared to the beds pressure drop of same use time embodiment 1 13%.
Comparative example 8
Compared to embodiment 3, by nbopo therein4Omit, remaining condition is identical.
Test final product, after it uses 3 months, beds pressure drop raises, real compared to same use time The beds pressure drop applying example 1 only reduces 4.2%.
Comparative example 9
Compared to embodiment 3, by ceo therein2Omit, remaining condition is identical.
Test final product, after it uses 3 months, beds pressure drop raises, real compared to same use time The beds pressure drop applying example 1 only reduces 3.9%.
Embodiment 3 and comparative example 8-9 show, there is conspiracy relation between the catalyst aid of the present invention, when being omitted or substituted One of or several groups of timesharing, all can not reach the present invention and add minimizing coking during catalyst aid thus stoping catalyst bed The high technique effect of lamination falling-rising.That is, it demonstrates the service life that the catalyst aid of the present invention can improve described catalyst, And other catalyst aid effects are not so good as this specific catalyst aid.
Applicant states, the present invention illustrates the technique of the present invention by above-described embodiment, but the invention is not limited in Above-mentioned technique, that is, do not mean that the present invention has to rely on above-mentioned detailed catalysts and could implement.Those of skill in the art Member is it will be clearly understood that any improvement in the present invention, the equivalence replacement to each raw material of product of the present invention and the interpolation of auxiliary element, tool Body way choice etc., within the scope of all falling within protection scope of the present invention and disclosure.

Claims (8)

1. a kind of diesel hydrogenation for removal sulphur denitrification process is it is characterised in that described technique adopts fixed bed reactors, fixed bed reaction It is filled with hydrogenation desulfurization and denitrogenation catalyst, described catalyst includes carrier and active component in device;
Described carrier is to mix hetero atom cu in synthesis framing structure2+Mcm-41;
Described active component is nitridation two molybdenum mo2N, tungsten nitride w2N, molybdenum carbide mo2C and the mixture of tungsten carbide wc;
Described catalyst also contains catalyst aid, and described catalyst aid is cr2o3、zro2、ceo2、v2o5And nbopo4Mixing Thing;
The reaction condition of described fixed bed reactors is: reaction temperature is 320-360 DEG C, reaction pressure 6-8mpa, hydrogen oil volume Ratio 300-600, volume space velocity 1.0-2.5h-1.
2. hydrogenation desulfurization and denitrogenation technique as claimed in claim 1 is it is characterised in that hetero atom cu2+Doping be mcm-41 The 0.63%-0.72% of weight.
3. hydrogenation desulfurization and denitrogenation technique as claimed in claim 1 is it is characterised in that the total content of described active component is carrier The 3-12% of mcm-41 weight, preferably 5-10%.
4. hydrogenation desulfurization and denitrogenation technique as claimed in claim 1 is it is characterised in that nitrogenize two molybdenum mo2N, tungsten nitride w2N, carbonization Molybdenum mo2The mol ratio of c and tungsten carbide wc is 1:(0.45-0.5): (0.35-0.45): (0.8-1.0), more preferably 1: (0.45-0.48): (0.4-0.45): (0.9-1.0), most preferably 1:0.48:0.42:0.95.
5. hydrogenation desulfurization and denitrogenation technique as claimed in claim 1 is it is characterised in that the reaction condition of described fixed bed reactors For: reaction temperature is 340-350 DEG C, reaction pressure 6.5-7.5mpa, hydrogen to oil volume ratio 400-600, volume space velocity 1.5-2.0h-1It is preferred that the reaction condition of described fixed bed reactors is: 350 DEG C of temperature, reaction pressure 7.0mpa, hydrogen to oil volume ratio 500, Volume space velocity 2h-1.
6. it is characterised in that described technological process includes, diesel oil is mixed hydrodesulfurization as claimed in claim 1 with hydrogen After conjunction, through optional heat exchanger heat exchange, then after heated stove heat, entrance fixed bed reactors carry out hydrodesulfurization, product Separate through gas-liquid separation tower.
7. hydrodesulfurization as claimed in claim 1 is it is characterised in that described fixed bed reactors include 1-5 catalysis Agent bed, preferably includes 2-3 beds.
8. hydrodesulfurization as claimed in claim 1 is it is characterised in that cr2o3、zro2、ceo2、v2o5And nbopo4Each Content be respectively carrier quality 1-7%, preferably 2-4%.
CN201610698396.0A 2016-08-19 2016-08-19 Diesel oil hydrogenation, desulfurization and denitrification process Pending CN106350103A (en)

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