CN106244195A - Coalite tar hydrofining technology in one - Google Patents

Coalite tar hydrofining technology in one Download PDF

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Publication number
CN106244195A
CN106244195A CN201610689087.7A CN201610689087A CN106244195A CN 106244195 A CN106244195 A CN 106244195A CN 201610689087 A CN201610689087 A CN 201610689087A CN 106244195 A CN106244195 A CN 106244195A
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catalyst
fixed bed
kit
bed reactors
hydrofining technology
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朱忠良
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Xishan Lvchun Plastic Products Factory
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Xishan Lvchun Plastic Products Factory
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/03Catalysts comprising molecular sieves not having base-exchange properties
    • B01J29/0308Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
    • B01J29/0341Mesoporous materials not having base exchange properties, e.g. Si-MCM-41 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/19Catalysts containing parts with different compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/183After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself in framework positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/20Vanadium, niobium or tantalum
    • B01J23/22Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/195Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/20Carbon compounds
    • B01J27/22Carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/03Catalysts comprising molecular sieves not having base-exchange properties
    • B01J29/0308Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
    • B01J29/0316Mesoporous materials not having base exchange properties, e.g. Si-MCM-41 containing iron group metals, noble metals or copper
    • B01J29/0333Iron group metals or copper
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1037Hydrocarbon fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Catalysts (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention discloses coalite tar hydrofining technology in one, described technique uses fixed bed reactors, is filled with hydrogenation desulfurization and denitrogenation catalyst in fixed bed reactors, and described catalyst includes carrier and active component;Described carrier is incorporation hetero atom Co in synthetic bone shelf structure2+KIT 1;Described active component is nitridation two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and the mixture of tungsten carbide wc;Described catalyst is possibly together with catalyst aid, and described catalyst aid is TiO2、CeO2、V2O5And NbOPO4Mixture;The reaction condition of described fixed bed reactors is: reaction temperature is 300 420 DEG C, and hydrogen dividing potential drop is 13 15MPa, hydrogen to oil volume ratio 800 1200, volume space velocity 0.3 0.8h‑1.Total sulfur content in middle coalite tar can be reduced to below 5ppm by this technique, and reduces the cracking of aromatic hydrocarbons.

Description

Coalite tar hydrofining technology in one
Technical field
The present invention relates to coalite tar hydrodesulfurization process for refining in one, be specifically related to a kind of employing special catalyst Coalite tar hydrodesulfurization process for refining in the one carried out.
Background technology
Coal tar is one of product in the raw gas that coking industry pyrolysis of coal generates, and its yield accounts for the 3% of shove charge coal ~4% at normal temperatures and pressures its product be black viscous liquid.Coal tar is the primary raw material of coal chemical industry, and its composition reaches Ten thousand kinds, mainly contain the aromatic hydrocarbons such as benzene,toluene,xylene, naphthalene, anthracene, and aromatic series oxygenatedchemicals is (such as phenols chemical combination such as phenol Thing), the gas chromatography such as nitrogenous, sulfur heterocyclic ring compound, can use the method for fractional distillation that coal tar is divided into different boiling The fraction of scope.According to the difference of coal hot procedure, obtained coal tar be typically divided into high temperature tar (900 DEG C~ 1000 DEG C), middle temperature tar (650 DEG C~900 DEG C) and low temperature tar (450 DEG C~650 DEG C).
China is big coal country, has abundant tar resource, and coal tar is as producing semi-coke, coke and coal gasification Side-product, produces about 15,000,000 tons per year at present, and in addition to part high temperature coal-tar is used for extracting chemical products, most coal tar do not obtain To reasonably utilizing, in major part, coalite tar and a small amount of high temperature coal-tar are carried out extensive burning as fuel.Because of coal tar Containing circulus compounds such as substantial amounts of aromatic series in oil, it is more difficult to fully burn, coal tar phosphorus content is high simultaneously, hydrogen content Low, it is easier to during burning generate white carbon black, causes incomplete combustion and produce substantial amounts of flue dust.Further, since in coal tar sulfur and The content of nitrogen is higher, does not the most carry out desulfurization removing nitric process before burning, so giving off substantial amounts of SO when burningxAnd NOx, make Becoming serious environmental pollution, the trend of the environmental protection energy advocated energetically with Present Global runs in the opposite direction.If by this part Coal tar makes the fuel oil of abrasive (gasoline and diesel oil) by catalytic hydrogenation, can not only improve the exploitation value of coal tar Value, greatly reduces environmental pollution, it is also possible to every year for the newly-increased gross national product more than 300 hundred million yuan of country.
The composition of middle coalite tar and character are different from high temperature coal-tar, containing more oxygen-containing in middle coalite tar Compound and chain hydrocarbon, wherein phenol and derivant mass content thereof are up to 10%~30%, alkane shape hydrocarbon about 20%, heavy oil simultaneously The content of (tar asphalt) is relatively fewer, is relatively suitable for using hydrogen addition technology to produce clean fuel oil.Middle coalite tar is (following " coal tar " i.e. " middle coalite tar ") from the appearance, it is black thick liquid, density is slightly less than 1000kg/m3, viscosity Greatly, having special abnormal smells from the patient, it mainly comprises is aromatic compound, and great majority are the condensed nucleus aromatic chemical combination of more than two rings Thing.
Entering 21 century, China's coking industry develops rapidly, produces substantial amounts of high temperature coal-tar and production semi-coke is produced A large amount of in coalite tar.Some research units are begun one's study and by catalytic hydrogenation, coal tar are made the fuel oil of cleaning (such as gasoline and diesel oil).China Coal Research Institute and Sinopec Qilu Branch Company are once by coal gasification Tar and high temperature coal-tar are through removing moisture, mechanical admixture and Colophonium pretreatment, then carry out hydrofinishing and the heavy of the degree of depth Oil distillate be hydrocracked pilot plant test.
And the clean fuel oil of research report prepare to(for) middle coalite tar catalytic hydrogenation is less, abroad to coal tar Mostly the research of catalytic hydrogenation is, with the hydrogenation reaction of some in coal tar or a compounds as model, to study it and be hydrogenated with Complex chemical reaction included in journey, has research including to the hydrocracking reaction of naphthalene, carbolineum and phenanthrene etc..
But existing coal tar hydrogenating process include removing tar contains sulfur, nitrogen, the hetero atom such as oxygen, make unsaturation Compound is hydrocracked the process generating light aromatic hydrocarbons by hydrogenation reaction enhanced stability and heavy component.This technical process meeting Make the aromatic hydrocarbons cracking of substantial amounts of high economic worth, affect product income.
Coalite tar process for refining in the most how providing, can effectively control the sulfur content in middle coalite tar Below 5ppm, and reduce the cracking of aromatic hydrocarbons, is a difficult problem facing of this area.
Summary of the invention
It is an object of the invention to propose coalite tar hydrodesulfurization process for refining in one, this technique can by low Total sulfur content in temperature coal tar is reduced to below 5ppm, and reduces the cracking of aromatic hydrocarbons, to meet following process standard.
For reaching this purpose, the present invention by the following technical solutions:
Coalite tar hydrofining technology in one, described technique uses fixed bed reactors, in fixed bed reactors Being filled with hydrogenation catalyst, described catalyst includes carrier and active component.
Described carrier is incorporation hetero atom Co in synthetic bone shelf structure2+KIT-1.
Described active component is nitridation two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and the mixture of tungsten carbide wc.
Described catalyst is possibly together with catalyst aid, and described catalyst aid is TiO2、CeO2、V2O5And NbOPO4Mixing Thing.
The reaction condition of described fixed bed reactors is: reaction temperature is 300-420 DEG C, and hydrogen dividing potential drop is 13-15MPa, hydrogen Oil volume is than 800-1200, volume space velocity 0.3-0.8h-1
KIT-1 molecular sieve has one-dimensional channels and crosses each other to form three-dimensional disordered structure, and this structure is conducive to catalysis, absorption During material transmission.Pure silicon mesopore molecular sieve KIT-1 has heat stability more more preferable than MCM-241, HMS and hydrothermally stable Property.The present invention through in numerous mesoporous materials, such as KIT-1, KIT-6, MCM-22, MCM-36, MCM-48, MCM-49, MCM56 etc., carry out contrast test selection, find that only KIT-1 can reach the goal of the invention of the present invention, and other mesoporous materials are all Having such-and-such defect, there is the technical difficulty being difficult to overcome when being applied in the present invention, therefore the present invention selects to use KIT-1 is as carrier basis.
Although pure silicon KIT-1 mesopore molecular sieve hydro-thermal performance is outstanding, but inventor's research is later discovered that, it adds Hetero atom or surface are after chemical modification, and its hydrothermal stability obtains bigger raising.Therefore, it is modified by the present invention, with Increase its catalysis activity.The approach that KIT-1 mesopore molecular sieve is modified is by the present invention: in KIT-1 building-up process, adds Co2+ Saline solution, before KIT-1 framework of molecular sieve structure is formed, by isomorphous substitution by Co2+Replace part backbone element thus embedding Enter in the skeleton of molecular sieve, improve catalysis activity, absorption and the thermodynamic stability of KIT-1 mesopore molecular sieve on the whole Can etc..
Although the method being modified KIT-1 mesopore molecular sieve or approach are a lot, inventor finds, the catalysis of the present invention Agent can only use doping Co2+KIT-1 could realize sulfur content as carrier and control and the balance of loss of octane number, inventor tastes Try to adulterate in KIT-1: Al3+、Fe3+、Zn2+、Ga3+In the ion at generation anionic surface center, find all to realize institute State effect.Exchanged Cu by ion with another modified approach of inventor2+It is supported on KIT-1 inner surfaces of pores to compare, the present invention Isomorphous substitution approach more stable.Although described mechanism is current and unclear, but this has no effect on the enforcement of the present invention, invention People is according to well-known theory and it is experimentally confirmed that there is cooperative effect between itself and the active component of the present invention.
Described Co2+Doping in KIT-1 must control within specific content range, and its doping is with weight Meter, for the 0.56%-0.75% of KIT-1 weight, such as 0.57%, 0.58%, 0.59%, 0.6%, 0.61%, 0.62%, 0.63%, 0.64%, 0.65%, 0.66%, 0.67%, 0.68%, 0.69%, 0.7%, 0.71%, 0.72%, 0.73%, 0.74 etc..
Inventor finds, outside this range, can cause drastically reducing of middle coalite tar desulfurized effect.More make us glad Happiness, works as Co2+When doping in KIT-1 controls in the range of 0.63%-0.72%, its desulphurizing ability is the strongest, when painting System is with Co2+Doping is transverse axis, and during curve chart with target desulfurized effect as the longitudinal axis, in this content range, sulfur content can control Within the scope of extremely low, its desulfurized effect produced, far beyond expection, belongs to unforeseeable technique effect.
The total content of described active component is the 1%-15% of carrier KIT-1 weight, preferably 3-12%, further preferred 5- 10%.Such as, described content can be 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5% etc..
In the present invention, it is particularly limited to active component for nitridation two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and tungsten carbide wc Mixed proportion, inventor find, the effect that different mixed proportions reaches is entirely different.Inventor finds, nitrogenizes two molybdenums MO2N, tungsten nitride W2N, molybdenum carbide Mo2The mixed proportion (mol ratio) of C and tungsten carbide wc is 1:(0.4-0.6): (0.28- 0.45): (0.8-1.2), nitridation two molybdenum MO are only controlled2N, tungsten nitride W2N, molybdenum carbide Mo2The mol ratio of C and tungsten carbide wc exists In the range of Gai, in can realizing, in coalite tar, sulfur content controls at below 10ppm and denitrification ability notable.Namely Saying, four kinds of active components of the present invention are only 1:(0.4-0.6 in mol ratio): (0.28-0.45): time (0.8-1.2), just tool Standby cooperative effect.Outside this molar ratio range, or omit or replace any one component, all can not realize collaborative effect Should.
Preferably, two molybdenum MO are nitrogenized2N, tungsten nitride W2N, molybdenum carbide Mo2The mol ratio of C and tungsten carbide wc is 1:(0.45- 0.5): (0.35-0.45): (0.8-1.0), more preferably 1:(0.45-0.48): (0.4-0.45): (0.9-1.0), Preferably 1:0.48:0.42:0.95.
An object of the present invention also resides in the promoter providing described catalyst.Catalyst of the present invention also contains Having catalyst aid, described catalyst aid is TiO2、CeO2、V2O5And NbOPO4The mixture of (niobium phosphate).
Although in hydrofinishing particularly hydrodesulfurization field, had maturation catalyst aid, such as P, F and B etc., its For regulating the character of carrier, weaken interaction strong between metal and carrier, improve the surface texture of catalyst, improve metal Reducibility, promote active component to be reduced to lower valency, to improve the catalytic performance of catalyst.But above-mentioned P, F and B catalysis helps Agent application with the carrier of the present invention with active component time, for high-sulfur component, it promotes the effect of catalytic desulfurization/refined ?.
The present invention passes through in numerous conventional cocatalyst component, and carries out in amount of activated component selecting, compounding, Find eventually to use TiO2、CeO2、V2O5And NbOPO4The mixture of (niobium phosphate) is obvious to the catalyst facilitation of the present invention, energy Significantly improve its hydrothermal stability, and improve its anti-coking deactivation, thus improve its service life.
Described TiO2、CeO2、V2O5And NbOPO4Between there is no fixing ratio, say, that TiO2、CeO2、V2O5With NbOPO4Each respective content reaches effective dose.Preferably, the TiO that the present invention uses2、CeO2、V2O5And NbOPO4 Respective content is the 1-7% of (respectively) carrier quality, preferably 2-4%.
Although there is no specific proportion requirement between catalyst aid of the present invention, but each auxiliary agent allowing for reaching To the requirement of effective dose, the 1-7% of the content of catalyst aid effect, such as carrier quality i.e. can be played.The present invention is selecting During find, omit or replace one or more in described auxiliary agent, all do not reach the present invention technique effect (improve water Heat stability, reduces coking and improves service life), say, that exist between the catalyst aid of the present invention and specifically coordinate pass System.
It is true that the present invention once attempted the niobium phosphate NbOPO in catalyst aid4Replace with five oxidation two girl Nb2O5, Have found that while in auxiliary agent and have also been introduced Nb, but its technique effect is significantly lower than niobium phosphate NbOPO4, not only hydrothermal stability is slightly for it Difference, its beds coking is relatively rapid, thus causes catalyst duct to block, and beds pressure drop rise is relatively Hurry up.The present invention the most once attempted introducing other phosphate, although but this trial introduces phosphate anion, but equally exist hydro-thermal Stability is the most slightly worse, and its beds coking is relatively rapid, thus causes catalyst duct to block, beds pressure drop Rise relatively fast.
Although present invention introduces catalyst aid have so many advantage, but the present invention should be noted that, introduce catalysis Auxiliary agent is only one of preferred version, even if not introducing this catalyst aid, nor affects on the enforcement of main inventive purpose of the present invention. Not introducing the catalyst aid particularly niobium phosphate of the present invention, it is compared to the scheme of introducing catalyst aid, and its defect is only phase To.This defect i.e. is that it is relative to other prior aries outside the present invention relative to the defect introduced after catalyst aid, Mentioned by the present invention had superiority or new features yet suffer from.This catalyst aid is not to solve technical problem underlying of the present invention Indispensable technological means, its simply further optimization to technical solution of the present invention, solve new technical problem.
The preparation method of described catalyst can take infusion process and other alternative methods, the people in the art of routine The prior art unrestricted choice that member can grasp according to it, the present invention repeats no more.The typical but non-limiting example of the present invention As follows:
Sodium silicate, cetyl trimethylammonium bromide (CTAB), sodium ethylene diamine tetracetate (EDTA) and distilled water are massaged You mix the ratio than 1:0.25:1:60, load with in teflon-lined autoclave pressure, after stirring under 373K Constant temperature 24h, the pH of re-adjustments mixture are 10.5, after constant temperature 4 times, take out product, with distilled water cyclic washing to filtrate PH=7, then under 373K, constant temperature overnight, obtains the KIT-1 with surfactant.KIT-1 with surfactant is existed Roasting 1.5h under 523K, then roasting 6h in air atmosphere under 813K, obtains KIT-1 powder body.By this powder body 0.1mol/L Salpeter solution carry out pickling (control solid-to-liquid ratio is 1:10), under room temperature stir 0.5h, filter, be washed with distilled water to filtrate Dry under pH=7,373K and obtain matrix KIT-1 molecular sieve.
Preferably, the reaction condition of described fixed bed reactors is: reaction temperature is 350-370 DEG C, and hydrogen dividing potential drop is 13.0- 15.0MPa, hydrogen to oil volume ratio 800-1000, volume space velocity 0.4-0.6h-1
Preferably, described technological process includes, device mainly includes raw material prefractionation part (dehydration and back-end crop), reacting part Divide and fractionating section.
1, raw material prefractionation part
The raw oil come from tank field removes the solid particle more than 25 μm through raw oil filter, changes with prefractionation tower top vapour After heat heats up, heat up with the backflow heat exchange of prefractionator stage casing, then with prefractionator at the bottom of heavy oil heat exchange heat up, after through pre-point Evaporate tower charging heating furnace and be heated to 180 DEG C of entrance raw oil prefractionator (dehydration), after tower top vapour is condensed, enter prefractionator Top return tank is also separated into gasoline and oil-polluted water, and a part of gasoline is made overhead reflux and used, and hydrogenation unit made by a part of gasoline Raw material uses;The tops of prefractionator (dehydration) is discharged by the bottom of tower, then through heat exchange and heating furnace heat reach 360 DEG C laggard Enter prefractionator (back-end crop), prefractionator (back-end crop) end heavy oil, go out device as Colophonium, and other make to add after distillating fraction mixing Hydrogen unit raw material uses.
2, reactive moieties
Hydrogenation raw oil surge tank, raw oil surge tank fuel gas sealing gland is entered through pretreated coal tar.From Raw oil surge tank come raw oil hydrogenated feed pump supercharging after, under flow-control with mix hydrogen mix, reacted outflow After thing/reaction feed heat exchanger heat exchange, the most reacted charging heating furnace is heated to reacting temperature required, enters hydro-upgrading anti- Answer device, between reactor, be provided with note quenching hydrogen facility.
The reacted effluent of autoreactor reaction effluent out/reaction feed heat exchanger, reaction effluent/low point of oil Heat exchanger, reaction effluent/reaction feed heat exchanger successively with reaction feed, low point of oil, reaction feed heat exchange, the most reacted Effluent air cooler and water cooler are cooled to 45 DEG C, enter high-pressure separator.In order to prevent the ammonium salt in reaction effluent low Temperature position separates out, and is noted by flushing water by water injecting pump in the pipeline of reaction effluent air cooler upstream side.
Reaction effluent after cooling carries out oil, gas and water three phase separation in high-pressure separator.High score gas (recycle hydrogen) warp After circulating hydrogen compressor entrance separatory tank separatory, enter circulating hydrogen compressor boosting, then divide two-way: a road is entered as quenching hydrogen Reactor;One tunnel mixes with the new hydrogen from make-up hydrogen compressor, and mixing hydrogen mixes as reaction feed with raw oil.Sulfur-bearing, contain Ammonia sewage is expelled to acidic water stripping device bottom high-pressure separator and processes.High score oil phase regulates through decompression under Liquid level Valve enters low pressure separator, and its flash gas drains into factory's fuel gas pipe network.
Low point of oil through refined diesel oil/low point of oil heat exchanger and reaction effluent/low point oil heat exchanger respectively with refined diesel oil, Fractionating column is entered after reaction effluent heat exchange.Enter tower temperature reaction effluent/low point of oil heat exchanger bypass regulation to control.
New hydrogen enters make-up hydrogen compressor through make-up hydrogen compressor entrance separatory tank after separatory, with recycle hydrogen after two-stage is boosted Mixing.
3, fractionating section
The low point of oil come from reactive moieties changes through refined diesel oil/low point of oil heat exchanger, reaction effluent/low point of oil heat exchanger Heat enters fractionating column to about 275 DEG C.Setting reboiler furnace at the bottom of tower, tower top oil gas is cooled to 40 through tower top air cooler and water cooler DEG C, enter fractional distillation return tank of top of the tower and carry out gas, oil, water three phase separation.The gas flashed off drains into fuel gas pipe network.Sulfur-bearing contains ammonia Sewage is carrying device together with high score sewage.Oil phase be fractionated into overhead reflux pump boosting rear portion as overhead reflux, one It is allocated as removing stabilizer for raw gasoline.
The raw gasoline come from fractional distillation return tank of top of the tower enters gasoline after stable gasoline (refined Petroleum)/raw gasoline heat exchange Stabilizer.Making to stablize reboiler thermal source with refined diesel oil at the bottom of stabilizer, stabilizer tower top oil gas is through stablizing the condensation of tower top water cooler Being cooled to 40 DEG C, entrance is stablized return tank of top of the tower and is carried out gas, oil, water three phase separation.The gas flashed off drains into fuel gas pipe network. Sulfur-bearing carrying device together with high score sewage in ammonia sewage.Oil phase returns mostly as tower top after stablizing the boosting of overhead reflux pump Stream, fraction enters as light oil and goes out device in slops.At the bottom of tower, stable gasoline goes to tank field as Petroleum.
In order to suppress hydrogen sulfide to tower top pipeline and the corrosion of cold exchange device, use at fractionating column and stabilizer tower top pipeline Inject corrosion inhibiter measure.Corrosion inhibiter enters tower top pipeline from corrosion inhibiter tank through corrosion inhibiter infusion.
Refined diesel oil at the bottom of fractionation column after refined diesel oil pump supercharging with low point of oily heat exchange to about 100 DEG C, subsequently into Diesel oil air cooler goes out device and goes to tank field as high-grade fuel oil after being cooled to 50 DEG C.
Preferably, described fixed bed reactors include 1-5 beds, further preferred 2-3 beds.
The hydrofining technology of the present invention is by choosing specific catalyst, and described catalyst is by mixing hetero atom Co2+ KIT-1 as carrier, and choose the nitridation two molybdenum MO of special ratios2N, tungsten nitride W2N, molybdenum carbide Mo2C and tungsten carbide wc As active component, described catalyst is possibly together with catalyst aid, and described catalyst aid is TiO2、CeO2、V2O5And NbOPO4's Mixture so that this catalyst produces cooperative effect, and the hydrodesulfurization of centering coalite tar can control to be less than at total sulfur content 5ppm, the aromatic hydrocarbons in centering coalite tar will not produce cracking simultaneously.
Detailed description of the invention
The hydrofining technology of the present invention is illustrated by the present invention by following embodiment.
Embodiment 1
Preparing catalyst by infusion process, carrier is doping Co2+KIT-1, Co2+Doping control in KIT-1 System is at the 0.65% of carrier quality.Described active component nitrogenizes two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and tungsten carbide wc Total content is the 10% of carrier quality, and its mol ratio is 1:0.4:0.3:0.8.
Described Catalyst packing enters fixed bed reactors, and the reaction tube of described reactor is by the stainless steel of internal diameter 50mm Becoming, beds is set to 3 layers, and reaction bed temperature UGU808 type temp controlled meter is measured, coalite tar in raw material The double plunger micro pump manufactured by Beijing Satellite Manufacturing Factory carries continuously, and hydrogen is supplied by gas cylinder and uses Beijing Sevenstar-HC D07-11A/ZM mass-flow gas meter coutroi velocity, loaded catalyst is 2kg.Reacted product cools down through water-bath room temperature Laggard row gas-liquid separation.
Raw materials used for coalite tar in Kazakhstan, its sulfur content is up to 2400ppm.
Controlling reaction condition is: temperature 360 DEG C, hydrogen dividing potential drop 14.0MPa, hydrogen to oil volume ratio 900, volume space velocity 0.5h-1
Testing final product, total sulfur content is reduced to 2ppm, and aromatic hydrocarbons loss rate is less than 2%.
Embodiment 2
Preparing catalyst by infusion process, carrier is doping Co2+KIT-1, Co2+Doping control in KIT-1 System is at the 0.7% of carrier quality.Described active component nitrogenizes two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and tungsten carbide wc Total content is the 10% of carrier quality, and its mol ratio is 1:0.6:0.45): 1.2.
Remaining condition is same as in Example 1.
Testing final product, total sulfur content is reduced to 3ppm, and aromatic hydrocarbons loss rate is less than 2%.
Comparative example 1
The carrier of embodiment 1 is replaced with γ-Al2O3, remaining condition is constant.
Testing final product, total sulfur content is reduced to 37ppm, and aromatic hydrocarbons loss rate is more than 5%.
Comparative example 2
The carrier of embodiment 1 is replaced with unadulterated KIT-1, and remaining condition is constant.
Testing final product, total sulfur content is reduced to 42ppm, and aromatic hydrocarbons loss rate is more than 5%.
Comparative example 3
Co by embodiment 12+Replace with Zn2+, remaining condition is constant.
Testing final product, total sulfur content is reduced to 45ppm, and aromatic hydrocarbons loss rate is more than 5%.
Comparative example 4
By the Co in embodiment 12+Doping in KIT-1 controls at the 0.5% of carrier quality, and remaining condition is constant.
Testing final product, total sulfur content is reduced to 41ppm, and aromatic hydrocarbons loss rate is more than 5%.
Comparative example 5
By the Co in embodiment 12+Doping in KIT-1 controls at the 0.8% of carrier quality, and remaining condition is constant.
Testing final product, total sulfur content is reduced to 42ppm, and aromatic hydrocarbons loss rate is more than 5%.
Embodiment 1 shows with comparative example 1-5, certain content scope that the application uses and certain loads metal ion KIT-1 carrier, when replacing with other known carriers of this area, or carrier is identical but Co2+During doping difference, all reach not To the technique effect of the present invention, the therefore Co of the certain content scope of the present invention2+Doping KIT-1 carrier and other components of catalyst Between possess cooperative effect, described hydrofining technology creates unforeseeable technique effect.
Comparative example 6
Omit the MO in embodiment 12N, remaining condition is constant.
Testing final product, total sulfur content is reduced to 52ppm, and aromatic hydrocarbons loss rate is more than 5%.
Comparative example 7
Omitting the WC in embodiment 1, remaining condition is constant.
Testing final product, total sulfur content is reduced to 53ppm, and aromatic hydrocarbons loss rate is more than 5%.
Above-described embodiment and comparative example 6-7 explanation, several active component of catalyst of the hydrofining technology of the present invention it Between there is specific contact, be omitted or substituted one of which or several, all can not reach the certain effects of the application, it was demonstrated that it produces Give birth to cooperative effect.
Embodiment 3
Containing catalyst aid TiO in catalyst2、CeO2、V2O5And NbOPO4, its content is respectively 1%, 1.5%, 1% and 3%, remaining is same as in Example 1.
Testing final product, after it uses 3 months, beds pressure drop is not any change, and uses compared to same The beds pressure drop of time embodiment 1 reduces 12%.
Comparative example 8
Compared to embodiment 3, by NbOPO therein4Omitting, remaining condition is identical.
Testing final product, after it uses 3 months, beds pressure drop raises, and uses the time real compared to same The beds pressure drop executing example 1 only reduces 3.9%.
Comparative example 9
Compared to embodiment 3, by CeO therein2Omitting, remaining condition is identical.
Testing final product, after it uses 3 months, beds pressure drop raises, and uses the time real compared to same The beds pressure drop executing example 1 only reduces 4.4%.
Embodiment 3 shows with comparative example 8-9, there is conspiracy relation between the catalyst aid of the present invention, when being omitted or substituted When one of them or several component, all can not reach the minimizing coking when present invention adds catalyst aid thus stop catalyst bed The technique effect that lamination falling-rising is high.That is, its catalyst aid demonstrating the present invention can improve the service life of described catalyst, And other catalyst aid effects are not as this specific catalyst aid.
Applicant states, the present invention illustrates the technique of the present invention by above-described embodiment, but the invention is not limited in Above-mentioned technique, does not i.e. mean that the present invention has to rely on above-mentioned detailed catalysts and could implement.Those of skill in the art Member is it will be clearly understood that any improvement in the present invention, and the equivalence of raw material each to product of the present invention is replaced and the interpolation of auxiliary element, tool Body way choice etc., within the scope of all falling within protection scope of the present invention and disclosure.

Claims (7)

1. a coalite tar hydrofining technology in, described technique uses fixed bed reactors, fills in fixed bed reactors Being filled with hydrogenation catalyst, described catalyst includes carrier and active component, it is characterised in that
Described carrier is incorporation hetero atom Co in synthetic bone shelf structure2+KIT-1,
Described active component is nitridation two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2C and the mixture of tungsten carbide wc,
Described catalyst is possibly together with catalyst aid, and described catalyst aid is TiO2、CeO2、V2O5And NbOPO4Mixture,
The reaction condition of described fixed bed reactors is: reaction temperature is 300-420 DEG C, and hydrogen dividing potential drop is 13-15MPa, hydrogen oil body Long-pending ratio 800-1200, volume space velocity 0.3-0.8h-1
2. hydrofining technology as claimed in claim 1, it is characterised in that hetero atom Co2+Doping be KIT-1 weight 0.63%-0.72%.
3. hydrofining technology as claimed in claim 1, it is characterised in that the total content of described active component is carrier KIT- The 3-12% of 1 weight, preferably 5-10%.
4. hydrofining technology as claimed in claim 1, it is characterised in that nitrogenize two molybdenum MO2N, tungsten nitride W2N, molybdenum carbide Mo2The mol ratio of C and tungsten carbide wc is 1:(0.45-0.5): (0.35-0.45): (0.8-1.0), more preferably 1: (0.45-0.48): (0.4-0.45): (0.9-1.0), most preferably 1:0.48:0.42:0.95.
5. hydrofining technology as claimed in claim 1, it is characterised in that the reaction condition of described fixed bed reactors is: Reaction temperature is 350-370 DEG C, and hydrogen dividing potential drop is 13.0-15.0MPa, hydrogen to oil volume ratio 800-1000, volume space velocity 0.4-0.6h-1
6. hydrofining technology as claimed in claim 1, it is characterised in that described fixed bed reactors include 1-5 catalysis Agent bed, preferably includes 2-3 beds.
7. hydrofining technology as claimed in claim 1, it is characterised in that TiO2、CeO2、V2O5And NbOPO4Respective content It is respectively the 1-7%, preferably 2-4% of carrier quality.
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