CN106348520B

CN106348520B - Manufacturing method of wear-resistant swimsuit fabric

Info

Publication number: CN106348520B
Application number: CN201610708228.5A
Authority: CN
Inventors: 戚小华
Original assignee: Zhejiang Yinsuo Textile Co Ltd
Current assignee: Zhejiang Yinsuo weaving and dyeing Co.,Ltd.
Priority date: 2016-08-23
Filing date: 2016-08-23
Publication date: 2020-01-17
Anticipated expiration: 2036-08-23
Also published as: CN106348520A

Abstract

The invention provides a manufacturing method of wear-resistant swimsuit fabric, and belongs to the technical field of fabric. It has solved the problem of making inefficiency among the prior art. The manufacturing method of the wear-resistant swimsuit fabric comprises the following steps: a. manufacturing a base cloth layer, wherein the base cloth layer is woven by a warp knitting machine and is made of terylene; b. dyeing, namely dyeing the woven base cloth layer by using a dyeing device; c. the wear-resistant layer is made by weaving warps and wefts, wherein the warps and the wefts are both nylon; d. selecting an inner layer; selecting the existing polycarbonate type PU film on the market as an inner layer; e. compounding, compounding the inner layer to the inner side surface of the base cloth layer through the compounding device, and compounding the one side surface of the wear-resistant layer to the outer side surface of the base cloth layer, so that the wear-resistant swimsuit fabric is formed. The invention has the advantages of high manufacturing efficiency and environmental protection.

Description

Manufacturing method of wear-resistant swimsuit fabric

Technical Field

The invention belongs to the technical field of fabrics, and relates to a manufacturing method of a wear-resistant swimsuit fabric.

Background

Swimming is uninterrupted, and at some parts of the garment, such as knee joints and elbow joints, the wear and deformation of the garment fabric tends to be more severe than at other parts. Often, the surface of the fabric is protruded, deformed and even damaged due to long-time stress deformation of the parts, so that the attractiveness of the clothes is seriously affected, and the service performance of the clothes is reduced.

In order to improve the problems in the fabrics, people add a proper amount of fabrics with enhanced elasticity and wear resistance into the fabrics, but the improvement of the elasticity and wear resistance of the fabrics by the processing method is limited; in addition, people are through at surface coating PU of surface fabric, the TPU material to it is wear-resisting to form the elasticity that elastic film improves the surface fabric, the durability of surface fabric has obtained the improvement simultaneously, but the surface fabric after handling through this kind of mode is not fully satisfactory in the aspect of gas permeability and sweat-absorbing nature, wear the swimsuit of this kind of material for a long time, to some crowds that skin is more sensitive, phenomena such as allergy often can appear, desquamation, cause the hidden danger to people's health, the safety in utilization of surface fabric has been reduced.

Through retrieval, as disclosed in chinese patent literature, a preparation process of a super chlorine-resistant swimsuit fabric [ patent No.: ZL 201310323400.1; authorization notice number: CN 103422250A ]. The preparation process of the super-chlorine-resistant swimsuit fabric comprises the following steps: raw materials, a weaving process and a finishing and dyeing process, wherein the raw materials are polyamide fiber and ultra-chlorine-resistant spandex fiber; the weaving process comprises the following steps: warping and weaving; the finishing and dyeing process comprises the following steps: pretreatment, presetting, dyeing and postforming. The preparation process of the ultra-chlorine-resistant swimsuit fabric is relatively low in manufacturing efficiency, and the subsequent sewage treatment is not thorough.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a manufacturing method of wear-resistant swimsuit fabric, which has the characteristics of high manufacturing efficiency and environmental friendliness.

The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the wear-resistant swimsuit fabric comprises the following steps:

a. manufacturing a base cloth layer, wherein the base cloth layer is woven by a warp knitting machine and is made of terylene;

b. dyeing, namely dyeing the woven base cloth layer through a dyeing device, wherein the dyeing device comprises a dye vat, the dye vat comprises a cylindrical cylinder body, a circular guide rail is fixed on the end face of the opening end of the cylinder body, a sliding block is arranged on the guide rail and can slide along the guide rail, an extending part extending towards the inner side of the cylinder body is arranged on the sliding block, a cleaning roller is rotatably connected onto the extending part, the cleaning roller is vertically arranged, the peripheral surface of the cleaning roller is attached to the inner wall of the cylinder body, and a rotating motor for driving the cleaning roller to rotate is arranged on the sliding block;

c. the wear-resistant layer is made by weaving warps and wefts, wherein the warps and the wefts are both nylon;

d. selecting an inner layer; selecting the existing polycarbonate type PU film on the market as an inner layer;

e. compounding, namely compounding the inner layer to the inner side surface of the base cloth layer through compounding equipment, and compounding one side surface of the wear-resistant layer to the outer side surface of the base cloth layer, so as to form the wear-resistant swimsuit fabric;

when the inner wall of the cylinder body needs to be cleaned, the rotating motor is started, the sliding block slides along the guide rail, and the cleaning roller rotates to clean the dye on the inner wall of the cylinder body, so that the concentration of the dye in the dye solution in the cylinder body can be accurately obtained, the amount of the reactive dye can be accurately added in the continuous dyeing process, and the tie-dyeing quality is ensured; can wash the cylinder body inner wall automatically through above-mentioned structure, the cleaning efficiency is high.

Still vertically be fixed with on the inner wall of cylinder body and hold the bucket, the cleaning roller can be located and hold the bucket, the cross-section that holds the bucket is the semicircular, hold the bucket including stationary blade and inserted sheet, the radian size of stationary blade and inserted sheet is the 1/4 circular arcs, the stationary blade is vertical to be fixed on the cylinder body, it has the inserting groove to vertically open on the inner wall of cylinder body, one side of inserted sheet is equipped with bellied grafting portion, grafting portion can be pegged graft in the inserting groove and the opposite side of inserted sheet can paste with the stationary blade and lean on. When not using the cleaning roller sets up and is holding the bucket, when needs wash the cylinder body, takes out the inserted sheet from the inserting groove earlier, consequently the cleaning roller can remove from inserted sheet one side and hold the bucket, and the cleaning roller corotation round earlier is got back to and is held in the bucket at the reversal round, fixes a position the inserted sheet to the cylinder body through the inserting groove again at last to with the cleaning roller setting in holding the bucket.

The upper end of cleaning roller has the axis of rotation, the upper end of extension is worn out to the axis of rotation, the rotation motor passes through the hold-in range and is connected with the axis of rotation.

And a protective cover is fixed on the lower end face of the extension part, the section of the protective cover is in a semicircular ring shape, and the protective cover is positioned on the outer side of the cleaning roller. The water droplet that the protection casing can avoid the cleaning roller when rotating splashes.

Open the bar spout that has the confession guide rail to pass on the bottom surface of slider, the bar spout is located one side cell wall at middle part and opens there is the mounting groove, the mounting groove internal fixation has driving motor, the vertical setting of driving motor, be fixed with the drive wheel on driving motor's the motor shaft, the side laminating of drive wheel and guide rail is supported and is leaned on. The driving wheel is driven to rotate by the driving motor, and the driving wheel acts on the guide rail to push the sliding block to slide along the guide rail.

The cylinder body of the dye vat is also connected with a flocculation tank, the flocculation tank comprises a sedimentation tank, a water inlet pipe is arranged at the top of one side of the sedimentation tank, a water outlet pipe is arranged at the top of the other side of the sedimentation tank, the water inlet pipe is communicated with the cylinder body through a first water pipe, a precipitator is arranged in the sedimentation tank, a water inlet partition plate is vertically arranged in the sedimentation tank, the lower side edge of the water inlet partition plate is fixedly connected with the tank wall of the sedimentation tank through a supporting beam, two vertical side edges of the water inlet partition plate are respectively fixedly connected with the tank wall of the sedimentation tank, the water inlet pipe and the water outlet pipe are respectively communicated with the inner cavities of the sedimentation tank at two sides of the water inlet partition plate, the precipitator is positioned on the supporting beam between the water inlet partition plate and the; the bottom of sedimentation tank sets up the funnel tank bottom, set up the flocculation screen subassembly in the funnel tank bottom, the flocculation screen subassembly is including being the rack of invering umbelliform, the rack includes the mobile jib, the top of mobile jib sets up upper umbrella skeleton and lower floor umbrella skeleton, the periphery subsides of lower floor umbrella skeleton have the tarpaulin, the center of tarpaulin sets up the mouth that leaks, the periphery subsides of upper umbrella skeleton have the screen cloth, a plurality of meshes of evenly distributed on the screen cloth, the fixed sleeving is cup jointed to the periphery of mobile jib, leave between mobile jib and the fixed sleeving and establish the clearance, the bottom of funnel tank bottom sets up the blow off pipe, the fixed sleeving is fixed in the blow off pipe, the mobile jib alternates from top to bottom in the blow off pipe, drive cylinder is connected to the bottom of mobile jib.

The upper umbrella frame includes a plurality of branches, the bottom of branch all articulates on the top of mobile jib, the top of branch sets up the connection cap, the border department of screen cloth sets up the connector link, the connection cap forms the lock joint with the connector link one-to-one.

The lower floor's umbrella frame includes a plurality of branches, the bottom of branch all articulates the top below of mobile jib, the top of branch sets up the connection cap, the border department of tarpaulin sets up the connector link, the connection cap forms the lock joint with the connector link one-to-one.

The precipitator is an inclined tube precipitator and comprises two supporting grids which are arranged oppositely up and down, inclined tube filler is arranged between the two supporting grids, an included angle between an inclined tube of the inclined tube filler and the horizontal direction is 60 degrees, and the two supporting grids are connected through a stainless steel tensioning screw rod; the inner surface of the sedimentation tank is provided with a corrosion layer, the water inlet pipe and the water outlet pipe are corrosion-resistant pipes, and the sewage discharge pipe is a corrosion-resistant pipe.

The water outlet pipe is also connected with an advanced treatment device, the advanced treatment device comprises a water suction pool, a fine grid and an aeration pool, the water outlet pipe is communicated with the water suction pool through a conveying pipe, and the aeration pool is divided into two outlet paths; the two outlet paths are respectively a first branch path and a second branch path, the first branch path is sequentially connected with a secondary sedimentation tank, a safety tank and a biomembrane detection tank, a multilayer biomembrane is arranged in the biomembrane detection tank, a first sensing probe is arranged in the multilayer biomembrane, the first sensing probe is connected with an analysis controller through a wire, the biomembrane detection tank is connected with a first water outlet pipe and a first water return pipe, and the first water return pipe is connected with a water inlet of the fine grid; the second branch is connected with an intermediate pool, a pipeline mixer, a mixing pool, a flocculation reaction pool, an inclined tube sedimentation pool, a filtering pool, a backwashing system, a disinfection device and an algae detection pool in sequence, algae is cultured in the algae detection pool, a second sensing probe is further arranged in the algae detection pool, the second sensing probe is connected with the analysis controller through a wire, the algae detection pool is connected with a second water outlet pipe and a second water return pipe, and the second water return pipe is connected with a water inlet of the intermediate pool.

Introduce printing and dyeing wastewater into the water absorption tank, intercept fibre and big suspension gravel through the thin grid again, aeration tank and two heavy ponds are the main part of former effluent disposal system biological treatment unit, let waste water get into the aeration tank earlier and adopt aerobic biological treatment, get into two heavy pond mud separation, the clarification, it detects to emit into biomembrane detection tank through the safety tank at last, send detected data to analysis controller through a sensing probe and study, if detected data is qualified then the water is discharged through first outlet pipe, if detected data is unqualified then the water passes through first wet return circulation entering secondary purification treatment. The sedimentation speed of the secondary sedimentation tank is slowed due to a large amount of cotton fibers in the aeration tank, the wastewater treatment effect is influenced, and therefore, part of wastewater treated by the aeration tank is led to the integrated treatment system, and the treated wastewater is recycled. Waste water is mixed by a pipeline mixer, flocculating agents PAC and PAM are added into the pipeline mixer by a metering pump, and preparation is made for flocculation reaction. Flocculating agents PAC and PAM are added into the wastewater to be treated through a pipeline mixer and then enter a mixing tank, and are stirred by a stirrer driven by a variable speed motor to be fully contacted. Then the water from the aeration tank is introduced into an inclined tube sedimentation tank for advanced treatment. When the local hydraulic distribution in the inclined tube area is not uniform, the flow velocity of water flow at certain inclined tubes is too high, so that the phenomenon of alumen ustum bloom occurs, and the water outlet effect is poorer than that without the inclined tubes. Therefore, the water distribution of the inclined tube sedimentation tank adopts the counter current arrangement, so that the water distribution is more uniform. The wastewater after advanced treatment is introduced into a filter tank for filtering, and the residual colloidal substances in the wastewater are captured, adsorbed and filtered by utilizing the micro-coagulation filtering principle, so that the content of organic pollutants in the wastewater can be further reduced, the reduction of turbidity and chromaticity of the wastewater is particularly effective, suspended matters can be reduced to an extremely low level, and the clarity of the effluent is improved. Then enters a back washing system to remove the dirt trapped in the filter material, so that the working capacity of the filter tank is recovered. Then enters a disinfection device to disinfect the filtered water. And finally, discharging the water into an algae detection pool for detection, sending detection data to an analysis controller through a second sensing probe for research, discharging the water through a second water outlet pipe if the detection data are qualified, and circularly feeding the water into secondary purification treatment through a second water return pipe if the detection data are unqualified.

The multilayer biological membrane sequentially comprises a filter material layer, an anaerobic layer and an aerobic layer from bottom to top, wherein an attached liquid layer is formed on the upper surface of the aerobic layer, a flowing liquid layer is formed on the upper surface of the attached liquid layer, and the anaerobic layer and the aerobic layer gradually rise along the flowing direction of liquid.

The first water outlet pipe is provided with a first water outlet valve, the first water return pipe is provided with a first water return valve, and the first water outlet valve and the first water return valve are both connected with the analysis controller through electric wires.

A culture medium is laid at the bottom of the algae detection pool, a covering layer is arranged on the top surface of the culture medium, and the thickness of the culture medium is 30-60 cm; the covering layer is provided with a plurality of ceramic particles, the diameter of each ceramic particle is 10-30 mm, a plurality of holes are formed in the ceramic particles, and the thickness of the covering layer is 6-15 cm.

And the second water outlet pipe is provided with a second water outlet valve, the second water return pipe is provided with a second water return valve, and the second water outlet valve and the second water return valve are both connected with the analysis controller through electric wires.

The disinfection device utilizes a chlorine dioxide generator to generate chlorine dioxide to disinfect the treated water.

Compared with the prior art, the manufacturing method of the wear-resistant swimsuit fabric has the following advantages:

1. the dye vat for the reactive dye tie-dyeing continuous dyeing has the advantage of high cleaning efficiency.

2. Flocculation basin is through addding flocculation screen subassembly to make the flocculation thing deposit under static open state including, and catch it through the dictyosome, and the structure of flocculation screen subassembly can effectively prevent the flocculation thing from diffusing again under the state of drawing in, further through regularly drawing in so that high-efficient blowdown, the flocculation thing of avoiding deposiing floats and causes secondary pollution.

3. Deep treatment device is through addding ecological detection cell body, according to the water requirement after the different processing, further utilizes the biological purification treatment degree in order to react the water of response to the water physique, if purify the degree and accord with the standard just derive the utilization, if do not accord with just backward flow and carry out the secondary and purify the procedure, realize from this that manifold cycles handles and reach the purification requirement.

Drawings

FIG. 1 is a schematic top view of a dye vat of the dyeing apparatus of the present invention.

FIG. 2 is a schematic sectional view showing a slider of the dyeing apparatus of the present invention.

FIG. 3 is a schematic view of the flocculation tank of the present invention.

FIG. 4 is a schematic diagram of the layout structure of the advanced processing apparatus of the present invention.

In the figure, 1, a cylinder body; 1a, a guide rail; 2. a slider; 2a, an extension part; 2b, a strip-shaped chute; 2c, mounting grooves; 3. cleaning the roller; 3a, a rotating shaft; 3b, rotating the motor; 3c, a synchronous belt; 4. a containment drum; 4a, a fixing sheet; 4b, a plug sheet; 4b1, a plug part; 5. a protective cover; 6. a drive motor; 6a, a driving wheel; 7. a sedimentation tank; 8. a water inlet pipe; 9. a water outlet pipe; 10. a water inlet clapboard; 11. a support beam; 12. supporting the grid; 13. filling the inclined tube; 14. a main rod; 15. an upper layer umbrella framework; 16. a lower layer umbrella framework; 17. screen cloth; 18. fixing the sleeve; 19. a driving oil cylinder; 20. a water suction pool; 21. fine grids; 22. an aeration tank; 23. a secondary sedimentation tank; 24. a safety pool; 25. a biofilm detection tank; 26. an intermediate tank; 27. a pipeline mixer; 28. a mixing tank; 29. a flocculation reaction tank; 30. an inclined tube sedimentation tank; 31. a filtration tank; 32. a backwash system; 33. a disinfecting device; 34. an algae detection pond.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

The manufacturing method of the wear-resistant swimsuit fabric comprises the following steps:

b. dyeing, namely dyeing the woven base cloth layer by using a dyeing device;

as shown in fig. 1 and 2, the dyeing apparatus in step b includes a cylindrical cylinder 1, a circular guide rail 1a is fixed on an end face of an opening end of the cylinder 1, a slider 2 is arranged on the guide rail 1a, the slider 2 can slide along the guide rail 1a, an extension part 2a extending to an inner side of the cylinder 1 is arranged on the slider 2, a cleaning roller 3 is rotatably connected on the extension part 2a, the cleaning roller 3 is vertically arranged, a circumferential surface of the cleaning roller 3 is attached to an inner wall of the cylinder 1, and a rotating motor 3b for driving the cleaning roller 3 to rotate is arranged on the slider 2. The upper end of the cleaning roller 3 is provided with a rotating shaft 3a, the rotating shaft 3a penetrates out of the upper end of the extending part 2a, and a rotating motor 3b is connected with the rotating shaft 3a through a synchronous belt 3 c. A protective cover 5 is fixed on the lower end face of the extending part 2a, the section of the protective cover 5 is in a semicircular ring shape, and the protective cover 5 is positioned on the outer side of the cleaning roller 3. The protection cover 5 can prevent water drops from splashing when the cleaning roller 3 rotates.

It holds bucket 4 still to vertically be fixed with on the inner wall of cylinder body 1, cleaning roller 3 can be located and holds bucket 4, the cross-section that holds bucket 4 is the semicircular shape, it includes stationary blade 4a and inserted sheet 4b to hold bucket 4, stationary blade 4a and inserted sheet 4 b's radian size are the 1/4 circular arcs, stationary blade 4a is vertical to be fixed on cylinder body 1, vertical opening has the inserting groove on the inner wall of cylinder body 1, one side of inserted sheet 4b is equipped with bellied grafting portion 4b1, grafting portion 4b1 can peg graft in the inserting groove and the opposite side of inserted sheet 4b can paste with stationary blade 4a and lean on. Set up cleaning roller 3 when not using cleaning roller 3 and holding bucket 4, when needs wash cylinder body 1, take out inserting piece 4b from the inserting groove earlier, so cleaning roller 3 can remove out from inserting piece 4b one side and hold bucket 4, cleaning roller 3 corotation round earlier, in the round gets back to and holds bucket 4 in the reversal, fix a position inserting piece 4b to cylinder body 1 through the inserting groove again at last on to set up cleaning roller 3 in holding bucket 4.

Open on the bottom surface of slider 2 and have the bar spout 2b that supplies guide rail 1a to pass, open on the one side cell wall that bar spout 2b is located the middle part has mounting groove 2c, and mounting groove 2c internal fixation has driving motor 6, and the vertical setting of driving motor 6 is fixed with drive wheel 6a on driving motor 6's the motor shaft, and drive wheel 6a supports with the side laminating of guide rail 1a and leans on. The driving motor 6 drives the driving wheel 6a to rotate, and the driving wheel 6a acts on the guide rail 1a to push the sliding block 2 to slide along the guide rail 1 a.

When the inner wall of the cylinder body 1 needs to be cleaned, the rotating motor 3b is started, the sliding block 2 slides along the guide rail 1a, and the cleaning roller 3 rotates to clean the dye on the inner wall of the cylinder body 1, so that the concentration of the dye in the dye solution in the cylinder body 1 can be accurately obtained, the amount of the reactive dye can be accurately added in the continuous dyeing process, and the tie-dyeing quality is ensured; can wash 1 inner wall of cylinder body automatically through above-mentioned structure, the cleaning efficiency is high.

As shown in fig. 3, the cylinder body 1 of the dye vat is further connected with a flocculation tank, the flocculation tank comprises a sedimentation tank 7, one side top of the sedimentation tank 7 is provided with a water inlet pipe 8, the other side top is provided with a water outlet pipe 9, the water inlet pipe 8 is communicated with the cylinder body 1 through a water pipe I, a precipitator is arranged in the sedimentation tank 7, a water inlet partition plate 10 is vertically arranged in the sedimentation tank 7, the lower side of the water inlet partition plate 10 is fixedly connected with the tank wall of the sedimentation tank 7 through a support beam 11, two vertical side edges of the water inlet partition plate 10 are respectively fixedly connected with the tank wall of the sedimentation tank 7, the water inlet pipe 8 and the water outlet pipe 9 are respectively communicated with the inner cavity of the sedimentation tank 7 on two sides of the water inlet partition plate 10, the precipitator is positioned on the support beam 11 between; the bottom of sedimentation tank 7 sets up the funnel tank bottom, set up the flocculation screen subassembly in the funnel tank bottom, the flocculation screen subassembly is including being the rack of invering the umbelliform, the rack includes mobile jib 14, mobile jib 14's top sets up upper umbrella skeleton 15 and lower floor umbrella skeleton 16, the periphery of lower floor umbrella skeleton 16 is pasted and is covered the tarpaulin, the center of tarpaulin sets up the mouth that leaks, the periphery of upper umbrella skeleton 15 is pasted and is covered and have screen cloth 17, a plurality of meshes of evenly distributed on the screen cloth 17, fixed sleeving 18 is cup jointed to mobile jib 14's periphery, leave between mobile jib 14 and the fixed sleeving 18 and establish the clearance, the bottom of funnel tank bottom sets up the blow off pipe, fixed sleeving 18 is fixed in the blow off pipe, mobile jib 14 alternates into in the blow off pipe.

When the flocculation tank is in a flocculation precipitation working state, the driving oil cylinder 19 pushes the main rod 14 to ascend, so that the main rod 14 drives the upper umbrella framework 15 and the lower umbrella framework 16 to be in an open state, at the moment, the outer surface of the waterproof cloth is attached to the inner wall of the bottom of the funnel tank, the mesh cloth 17 is in an open state, meshes on the mesh cloth are opened, flocculation and precipitation processes are carried out on the wastewater in the sedimentation tank 7, and flocculate gradually sinks to fall between the waterproof cloth and the mesh cloth 17; after a period of flocculation collection, the driving oil cylinder 19 pulls the main rod 14 downwards, the main rod 14 drives the upper umbrella framework 15 and the lower umbrella framework 16 to be folded simultaneously, the waterproof cloth and the screen cloth 17 are combined to be open, the meshes are gradually reduced and closed in folding to avoid the dispersion of flocculates in the net, and finally, the flocculates in the flocculation net component enter the sewage discharge pipe through a water leakage port of the waterproof cloth to be discharged under the action of gravity.

The upper umbrella frame 15 comprises a plurality of supporting rods, the bottom ends of the supporting rods are hinged to the top end of the main rod 14, connecting caps are arranged at the top ends of the supporting rods, connecting buckles are arranged at the edges of the screen cloth 17, and the connecting caps and the connecting buckles are in one-to-one correspondence to form fastening.

The lower layer umbrella framework 16 comprises a plurality of supporting rods, the bottom ends of the supporting rods are hinged below the top end of the main rod 14, connecting caps are arranged at the top ends of the supporting rods, connecting buckles are arranged at the edges of the waterproof cloth, and the connecting caps and the connecting buckles are in one-to-one correspondence to form fastening.

The precipitator is the pipe chute precipitator, and the precipitator includes two from top to bottom just to the support graticule mesh 12 that sets up, and two are supported and are equipped with pipe chute filler 13 between the graticule mesh 12, and this pipe chute filler 13's pipe chute is 60 with the contained angle of horizontal direction, and two support are drawn tight the screw rod through the stainless steel and are connected between the graticule mesh 12.

The inner surface of the sedimentation tank 7 is provided with a corrosion layer, the water inlet pipe 8 and the water outlet pipe 9 are both corrosion-resistant pipes, and the sewage discharge pipe is a corrosion-resistant pipe.

Flocculation basin is through addding flocculation screen subassembly to make the flocculation thing deposit under static open state including, and catch it through the dictyosome, and the structure of flocculation screen subassembly can effectively prevent the flocculation thing from diffusing again under the state of drawing in, further through regularly drawing in so that high-efficient blowdown, the flocculation thing of avoiding deposiing floats and causes secondary pollution.

As shown in fig. 4, the water outlet pipe 9 is further connected with an advanced treatment device, the advanced treatment device comprises a water suction pool 20, a fine grid 21 and an aeration pool 22, the water outlet pipe 9 is communicated with the water suction pool 20 through a conveying pipe, and the aeration pool 22 is branched into two outlet paths; the two outlet paths are respectively a first branch path and a second branch path, the first branch path is sequentially connected with a secondary sedimentation tank 23, a safety tank 24 and a biomembrane detection tank 25, a multilayer biomembrane is arranged in the biomembrane detection tank 25, a first sensing probe is arranged in the multilayer biomembrane and is connected with an analysis controller through a wire, the biomembrane detection tank 25 is connected with a first water outlet pipe 9 and a first water return pipe, and the first water return pipe is connected with a water inlet of the fine grid; the second branch is connected with an intermediate pool 26, a pipeline mixer 27, a mixing pool 28, a flocculation reaction pool 29, an inclined tube sedimentation pool 30, a filtering pool 31, a backwashing system 32, a disinfection device 33 and an algae detection pool 34 in sequence, algae is cultured in the algae detection pool 34, a second sensing probe is further arranged in the algae detection pool 34 and is connected with an analysis controller through a wire, the algae detection pool 34 is connected with a second water outlet pipe 9 and a second water return pipe, and the second water return pipe is connected with a water inlet of the intermediate pool 26.

The advanced treatment device firstly introduces printing and dyeing wastewater into a water absorption tank 20, then intercepts fiber and large suspended gravel through a fine grid 21, an aeration tank 22 and a secondary sedimentation tank 23 are main bodies of a biological treatment unit of an original wastewater treatment system, firstly leads the wastewater to enter the aeration tank 22 for aerobic biological treatment, then enters the secondary sedimentation tank 23 for sludge separation and clarification, finally is discharged into a biomembrane detection tank 25 through a safety tank 24 for detection, and sends detection data to an analysis controller for research through a first sensing probe, if the detection data are qualified, a water body is discharged through a first water outlet pipe 9, and if the detection data are unqualified, the water body circularly enters secondary purification treatment through a first water return pipe. The sedimentation speed of the secondary sedimentation tank 23 is slowed down due to a large amount of cotton fibers in the aeration tank 22, and the wastewater treatment effect is influenced, so that part of the wastewater treated by the aeration tank 22 is led to the integrated treatment system, and the treated wastewater is recycled. The wastewater is first mixed by the line mixer 27, and flocculants PAC and PAM are added to the line mixer 27 by a metering pump to prepare for flocculation. Flocculating agents PAC and PAM are added into the wastewater to be treated through a pipeline mixer 27 and then enter a mixing tank 28, and are stirred by a stirrer driven by a variable speed motor to be fully contacted. The water from the aeration tank 22 is then introduced into the inclined tube sedimentation tank 30 for further treatment. When the local hydraulic distribution in the inclined tube area is not uniform, the flow velocity of water flow at certain inclined tubes is too high, so that the phenomenon of alumen ustum bloom occurs, and the water outlet effect is poorer than that without the inclined tubes. Therefore, the water distribution of the inclined tube sedimentation tank 30 adopts the counter current arrangement, so that the water distribution is more uniform. The wastewater after advanced treatment is introduced into a filter tank 31 for filtration, and the residual colloidal substances in the wastewater are captured, adsorbed and filtered by utilizing the micro-coagulation filtration principle, so that the content of organic pollutants in the wastewater can be further reduced, the reduction of turbidity and chromaticity of the wastewater is particularly effective, suspended matters can be reduced to an extremely low level, and the clarity of the effluent is improved. And then enters a back-flushing system 32 for removing the dirt trapped in the filtering material, so that the filtering tank 31 recovers the working capacity. And then enters the sterilizing device 33 to sterilize the filtered water. And finally, discharging the water into an algae detection pool 34 for detection, sending detection data to an analysis controller through a second sensing probe for research, discharging the water through a second water outlet pipe 9 if the detection data is qualified, and circularly feeding the water into secondary purification treatment through a second water return pipe if the detection data is unqualified.

The multilayer biomembrane includes precoat, anaerobism layer and good oxygen layer by supreme in proper order down, and the upper surface on good oxygen layer forms the attachment liquid layer, and the upper surface on attachment liquid layer forms the flowing liquid layer, and anaerobism layer and good oxygen layer rise gradually along liquid flow direction.

The first water outlet pipe 9 is provided with a first water outlet valve, the first water return pipe is provided with a first water return valve, and the first water outlet valve and the first water return valve are both connected with the analysis controller through electric wires.

A culture medium is laid at the bottom of the algae detection pond 34, a covering layer is arranged on the top surface of the culture medium, and the thickness of the culture medium is 30 cm-60 cm; the covering layer is provided with a plurality of ceramic particles, the diameter of each ceramic particle is 10-30 mm, a plurality of holes are formed in the ceramic particles, and the thickness of the covering layer is 6-15 cm.

And a second water outlet valve is arranged on the second water outlet pipe 9, a second water return valve is arranged on the second water return pipe, and the second water outlet valve and the second water return valve are both connected with the analysis controller through electric wires.

The sterilizing apparatus 33 sterilizes the treated water using chlorine dioxide generated by a chlorine dioxide generator.

Deep treatment device is through addding ecological detection cell body, according to the water requirement after the different processing, further utilizes the biological purification treatment degree in order to react the water of response to the water physique, if purify the degree and accord with the standard just derive the utilization, if do not accord with just backward flow and carry out the secondary and purify the procedure, realize from this that manifold cycles handles and reach the purification requirement.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although the cylinder 1 is used more herein; a guide rail 1 a; a slide block 2; an extension 2 a; a strip-shaped chute 2 b; a mounting groove 2 c; a cleaning roller 3; a rotating shaft 3 a; a rotating motor 3 b; a synchronous belt 3 c; a containment tub 4; a fixing piece 4 a; an insertion piece 4 b; the socket portion 4b 1; a protective cover 5; a drive motor 6; the driving wheel 6 a; a sedimentation tank 7; a water inlet pipe 8; a water outlet pipe 9; a water inlet partition 10; a support beam 11; supporting the grid 12; a pipe chute filler 13; a main pole 14; an upper umbrella frame 15; a lower umbrella frame 16; mesh cloth 17; a fixed sleeve 18; a drive cylinder 19; a water suction tank 20; a fine grid 21; an aeration tank 22; a secondary sedimentation tank 23; a safety pool 24; a biofilm detection cell 25; an intermediate tank 26; a line mixer 27; a mixing tank 28; a flocculation reaction tank 29; an inclined tube sedimentation tank 30; a filtration tank 31; a backwash system 32; a sterilizing device 33; algae detection ponds 34, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Claims

1. The manufacturing method of the wear-resistant swimsuit fabric comprises the following steps:

e. compounding, namely compounding the inner layer to the inner side surface of the base cloth layer through compounding equipment, and compounding one side surface of the wear-resistant layer to the outer side surface of the base cloth layer, so as to form the wear-resistant swimsuit fabric; the inner wall of the cylinder body is also vertically fixed with a containing barrel, the cleaning roller can be positioned in the containing barrel, the section of the containing barrel is in a semi-annular shape, the containing barrel comprises a fixing piece and an inserting piece, the radian of the fixing piece and the radian of the inserting piece are both 1/4 circular arcs, the fixing piece is vertically fixed on the cylinder body, the inner wall of the cylinder body is vertically provided with an inserting groove, one side of the inserting piece is provided with a raised inserting part, the inserting part can be inserted into the inserting groove, and the other side of the inserting piece can be attached to the fixing piece; when not using the cleaning roller sets up and is holding the bucket, when needs wash the cylinder body, takes out the inserted sheet from the inserting groove earlier, consequently the cleaning roller can remove from inserted sheet one side and hold the bucket, and the cleaning roller corotation round earlier is got back to and is held in the bucket at the reversal round, fixes a position the inserted sheet to the cylinder body through the inserting groove again at last to with the cleaning roller setting in holding the bucket.

2. The manufacturing method of the wear-resistant swimsuit fabric according to claim 1, wherein a rotating shaft is arranged at the upper end of the cleaning roller, the rotating shaft penetrates out of the upper end of the extending part, and the rotating motor is connected with the rotating shaft through a synchronous belt; a protective cover is fixed on the lower end face of the extending part, the section of the protective cover is in a semicircular ring shape, and the protective cover is positioned on the outer side of the cleaning roller; the water droplet that the protection casing can avoid the cleaning roller when rotating splashes.

3. The manufacturing method of the wear-resistant swimsuit fabric according to claim 1, wherein a strip-shaped chute for a guide rail to pass through is formed in the bottom surface of the sliding block, an installation groove is formed in one side wall of the strip-shaped chute in the middle of the sliding block, a driving motor is fixed in the installation groove and vertically arranged, a driving wheel is fixed on a motor shaft of the driving motor, and the driving wheel is abutted against the side surface of the guide rail; the driving wheel is driven to rotate by the driving motor, and the driving wheel acts on the guide rail to push the sliding block to slide along the guide rail.

4. The method for manufacturing the wear-resistant swimsuit fabric according to claim 1, wherein the vat body of the dye vat is further connected with a flocculation basin, the flocculation basin comprises a sedimentation basin, a water inlet pipe is arranged at the top of one side of the sedimentation tank, a water outlet pipe is arranged at the top of the other side of the sedimentation tank, the water inlet pipe is communicated with the cylinder body through a first water pipe, a precipitator is arranged in the sedimentation tank, a water inlet clapboard is vertically arranged in the sedimentation tank, the lower side of the water inlet clapboard is fixedly connected with the tank wall of the sedimentation tank through a supporting beam, two vertical side edges of the water inlet partition plate are respectively and fixedly connected with the wall of the sedimentation tank, the water inlet pipe and the water outlet pipe are respectively communicated with the inner cavities of the sedimentation tank at two sides of the water inlet partition plate, the precipitator is positioned on the supporting beam between the water inlet partition plate and the water outlet pipe and is positioned below the pipe orifice of the water outlet pipe; the bottom of sedimentation tank sets up the funnel tank bottom, set up the flocculation screen subassembly in the funnel tank bottom, the flocculation screen subassembly is including being the rack of invering umbelliform, the rack includes the mobile jib, the top of mobile jib sets up upper umbrella skeleton and lower floor umbrella skeleton, the periphery subsides of lower floor umbrella skeleton have the tarpaulin, the center of tarpaulin sets up the mouth that leaks, the periphery subsides of upper umbrella skeleton have the screen cloth, a plurality of meshes of evenly distributed on the screen cloth, the fixed sleeving is cup jointed to the periphery of mobile jib, leave between mobile jib and the fixed sleeving and establish the clearance, the bottom of funnel tank bottom sets up the blow off pipe, the fixed sleeving is fixed in the blow off pipe, the mobile jib alternates from top to bottom in the blow off pipe, drive cylinder is connected to the bottom of mobile jib.

5. The manufacturing method of the wear-resistant swimsuit fabric according to claim 4, wherein the upper umbrella frame comprises a plurality of supporting rods, the bottom ends of the supporting rods are hinged to the top end of the main rod, connecting caps are arranged at the top ends of the supporting rods, connecting buckles are arranged at the edges of the mesh fabric, and the connecting caps and the connecting buckles are in one-to-one correspondence to form buckling connection; the lower floor's umbrella frame includes a plurality of branches, the bottom of branch all articulates the top below of mobile jib, the top of branch sets up the connection cap, the border department of tarpaulin sets up the connector link, the connection cap forms the lock joint with the connector link one-to-one.

6. The manufacturing method of the wear-resistant swimsuit fabric according to claim 5, wherein the precipitator is an inclined tube precipitator, the precipitator comprises two supporting grids which are arranged oppositely, inclined tube filling materials are arranged between the two supporting grids, an included angle between an inclined tube of the inclined tube filling materials and the horizontal direction is 60 degrees, and the two supporting grids are connected through stainless steel tensioning screws; the inner surface of the sedimentation tank is provided with a corrosion layer, the water inlet pipe and the water outlet pipe are corrosion-resistant pipes, and the sewage discharge pipe is a corrosion-resistant pipe.

7. The method for manufacturing the wear-resistant swimsuit fabric according to claim 4, wherein the water outlet pipe is further connected with a deep treatment device, the deep treatment device comprises a water suction pool, a fine grid and an aeration pool, the water outlet pipe is communicated with the water suction pool through a conveying pipe, and the aeration pool is divided into two paths; the two outlet paths are respectively a first branch path and a second branch path, the first branch path is sequentially connected with a secondary sedimentation tank, a safety tank and a biomembrane detection tank, a multilayer biomembrane is arranged in the biomembrane detection tank, a first sensing probe is arranged in the multilayer biomembrane, the first sensing probe is connected with an analysis controller through a wire, the biomembrane detection tank is connected with a first water outlet pipe and a first water return pipe, and the first water return pipe is connected with a water inlet of the fine grid; the second branch is connected with an intermediate pool, a pipeline mixer, a mixing pool, a flocculation reaction pool, an inclined tube sedimentation pool, a filtering pool, a backwashing system, a disinfection device and an algae detection pool in sequence, algae is cultured in the algae detection pool, a second sensing probe is further arranged in the algae detection pool, the second sensing probe is connected with the analysis controller through a wire, the algae detection pool is connected with a second water outlet pipe and a second water return pipe, and the second water return pipe is connected with a water inlet of the intermediate pool.

8. The manufacturing method of the wear-resistant swimsuit fabric according to claim 7, wherein the multilayer biofilm sequentially comprises a filter material layer, an anaerobic layer and an aerobic layer from bottom to top, wherein an attached liquid layer is formed on the upper surface of the aerobic layer, a flowing liquid layer is formed on the upper surface of the attached liquid layer, and the anaerobic layer and the aerobic layer gradually rise along the liquid flowing direction; the first water outlet pipe is provided with a first water outlet valve, the first water return pipe is provided with a first water return valve, and the first water outlet valve and the first water return valve are both connected with the analysis controller through electric wires.

9. The manufacturing method of the wear-resistant swimsuit fabric according to claim 7, wherein a culture medium is laid at the bottom of the algae detection pond, a covering layer is arranged on the top surface of the culture medium, and the thickness of the culture medium is 30-60 cm; the covering layer is provided with a plurality of ceramic particles, the diameter of each ceramic particle is 10-30 mm, a plurality of holes are formed in the ceramic particles, and the thickness of the covering layer is 6-15 cm; a second water outlet valve is arranged on the second water outlet pipe, a second water return valve is arranged on the second water return pipe, and the second water outlet valve and the second water return valve are both connected with the analysis controller through electric wires; the disinfection device utilizes a chlorine dioxide generator to generate chlorine dioxide to disinfect the treated water.