CN106348120B - A kind of mine hoist intelligent and safe brakes - Google Patents
A kind of mine hoist intelligent and safe brakes Download PDFInfo
- Publication number
- CN106348120B CN106348120B CN201610987045.1A CN201610987045A CN106348120B CN 106348120 B CN106348120 B CN 106348120B CN 201610987045 A CN201610987045 A CN 201610987045A CN 106348120 B CN106348120 B CN 106348120B
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- China
- Prior art keywords
- deceleration
- value
- sensor
- intelligent
- based system
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
Abstract
The mine hoist intelligent and safe brakes of the present invention, including:Sensor-based system, deceleration intelligence computation module, brake control module, braking function executive component, hydraulic station and detection feedback device.The sensors such as sensor-based system is including weighing, speed, acceleration, the signal that sensor-based system detects sensor is sent to deceleration intelligence computation module after being handled after filtering except making an uproar;What intelligent deceleration appraised and decided the characteristic that module measures according to sensing system first and elevator has related parameter, with reference to《Safety regulations in coal mine》, the maximum deceleration value of elevator permission is calculated in real time, and sends instructions to permanent deceleration closed loop electric control module;Permanent deceleration closed loop electric control module sends control instruction after the signal value of given deceleration value and detection feedback device actual feedback is compared, and mine hoist is realized that intelligent and safe is braked according to optimal case.
Description
Technical field
The present invention relates to mine hoist safely braking control technical field, the specifically related to steady system of mine hoist intelligence
Dynamic sure brake system.
Background technology
Mine hoist is the visual plant in mine, carries important of mineral, equipment, material and personnel's conveying
Business, its performance quality is particularly significant for Mine Safety in Production.Mine hoist sure brake system is to be related to elevator peace
The critical component of row for the national games.
Safety arrestment refers in elevator running, to avoid the occurrence of the braking row stopped rapidly during security incident
For.Safety arrestment process is mainly what is completed by automatically controlled-electro-hydraulic brake system.Electro-hydraulic brake system is by disc-brake, hydraulic pressure
Stand, electric-control system, sensor-based system, detection feedback device, fluid pressure line and connection cable composition.
At present, domestic outer portion mine hoist, particularly large-scale multi-rope friction hoisting machine majority uses working-point
Permanent deceleration safety braking system realizes safety arrestment process.Double-working-point constant speed reduction safety braking system is according to mine hoist
Safety arrestment requirement and lifting system need to preset two operating points, electricity of the main electric-control system in the lifting course of work
Stream characteristic parameter identification lifting system weight is above carried or weight decentralization operating mode, in safety arrestment under heavy duty above puies forward operating mode, closed loop
System is automatic to carry out constant deceleration brake according to larger deceleration operating point;Safe system is carried out under heavy-load lowering operating mode when changing into
When dynamic, closed-loop system is then automatic to carry out constant deceleration brake according to less deceleration operating point.
Above-mentioned mode of braking improves braking stationarity and security reliability, with good from double setting operating points
Braking ability, but because the operating point that its permanent deceleration closed loop gives is two operating points pre-setting, pass through operating mode difference choosing
Operating point setting value is selected to have the following disadvantages:
1st, the Closed loop operation point of this closed-loop control system has two advance setting values.In most cases, lifted
Mass of system modulus (lifting system effectively lifts load and net slip mass ratio value) is smaller, and multirope friction winder heavy duty is carried
Minimum braking subtracts as defined in safety code when minimum anti-skidding limit braking deceleration is more than lifting system heavy-load lowering when rising operating mode
Velocity amplitude.And in actual lifting system, if lifting system quality modulus is larger, it is possible to minimum anti-skidding limit braking occur
Minimum braking deceleration angle value is close as defined in safety code when deceleration value is with lifting system heavy-load lowering, be even less than the latter's
Situation.In this case, larger deceleration operating point is assigned to weight by closed loop brake system automatically according to the size of setting value
Operating mode is put forward in load, less deceleration operating point is assigned to heavy-load lowering operating mode, it is impossible to the safe operation bar of elevator is met
Part.
2nd, using the operating point of pre-set deceleration, it is impossible to meet the safety when elevator Parameters variation
Braking, it is impossible to reach and allow the purpose of elevator emergency within the shortest time.
The content of the invention
In order to shorten the safety arrestment time, the range ability of hoisting container when reducing safety arrestment, the present invention to be solved
Technical problem be to provide a kind of mine hoist Intelligent safe brakes, make the system of mine hoist sure brake system
Dynamic performance and application increase, while being laid the foundation to improve mine hoisting system tractor parameter performance.
For achieving the above object, the invention is adopted the following technical scheme that:
The mine hoist Intelligent safe brakes of the present invention, including:Sensor-based system, deceleration intelligence computation mould
Block, brake control module, braking function executive component, hydraulic station and detection feedback device.Sensor-based system is including weighing, speed
The sensors such as degree, acceleration, the signal that sensor-based system detects sensor is sent to deceleration after being handled after filtering except making an uproar
Intelligence computation module.
Characteristic that the sensors such as deceleration intelligence computation module is according to weighing, position, speed are measured and elevator
There is related parameter, with reference to《Safety regulations in coal mine》, the maximum deceleration value of elevator permission is calculated in real time;Brake control module
Control instruction, control instruction warp are sent after the signal value of given deceleration value and detection feedback device actual feedback is compared
Cross after the modes such as amplification, correction handle, hydraulic pressure signal is converted to by electro-hydraulic proportion reversing valve, electro-hydraulic proportion reversing valve output is pressed
The normal pressure of hydraulic pressure (flow) annunciator panel shape brake cylinder piston rod output of input instruction change, disc braking
Remaining normal pressure after the normal pressure of device cylinder piston rod output is offset with disc-brake spring force is acted on by brake shoe
In brake disc (brake disc), the motion state of the braking moment control lifting system of formation is according to input control instruction changing rule
And change (braking deceleration), the control to lifting system is implemented, the safety arrestment of mine hoist is realized.
Due to using technical scheme as described above, the present invention has following superiority:
1st, in the larger situation of lifting system quality modulus (lifting system effectively lifts load and net slip mass ratio)
Under, it is possible to it is minimum as defined in safety code when there is minimum anti-skidding limit braking deceleration value with lifting system heavy-load lowering to make
Dynamic deceleration value is approached, even less than the latter.In the present invention, closed loop brake system according to setting value size, automatically larger
Deceleration operating point be assigned to heavy duty and above put forward operating mode, less deceleration operating point is assigned to heavy-load lowering operating mode can not expire
The safe operating conditions of sufficient elevator.So, no matter technical solution of the present invention can just realize the number of lifting system quality modulus
How value changes, and the permanent deceleration safety arrestment effect of constant closed loop can be realized under various more extreme lifting system parameters.
2nd, in mine hoisting system work, safety arrestment, Ke Nengyu are carried out according to deceleration operating point set in advance
There is very big difference in elevator actual condition, do not reach preferable on-position, because the various parameters of elevator may occur
Change, such as lift skip bucket abrasion, charging ratio change, discharging is clean etc. will all influence the size of quality modulus, and then influence
The setting of deceleration operating point.In the present invention, technical scheme can pass through deceleration intelligence according to various sensor measured datas
Computing module calculates the maximum deceleration value of lifting system permission in real time, can farthest meet optimal deceleration requirement, real
Optimal safety arrestment effect under the conditions of present full working scope.
Brief description of the drawings
Accompanying drawing 1 is elevator intelligent and safe brakes fundamental diagram.
Embodiment
The invention is further illustrated below in conjunction with preferred embodiment:
With reference to brakes block diagram, the sensor such as sensor-based system is including weighing, speed, acceleration, sensor-based system is sensing
The signal that device is detected is sent to deceleration intelligence computation module after being handled after filtering except making an uproar.
Characteristic that deceleration intelligence computation module is sent according to sensor-based system and elevator have related parameter, combination
《Safety regulations in coal mine》, the maximum deceleration value of elevator permission is calculated in real time, and brake control module is sent to, brake
Device control module sends control instruction after the signal value of given deceleration value and detection feedback device actual feedback is compared,
Control instruction is converted to hydraulic pressure signal, electric-hydraulic proportion is changed after the modes such as amplification, correction are handled by electro-hydraulic proportion reversing valve
The malleation of hydraulic pressure (flow) the annunciator panel shape brake cylinder piston rod output changed by input instruction is exported to valve
Power, the remaining normal pressure after the normal pressure of disc-brake cylinder piston rod output is offset with disc-brake spring force is led to
Cross brake shoe to act in brake disc (brake disc), the motion state of the braking moment control lifting system of formation refers to according to input control
Make changing rule and change (braking deceleration), implement the control to lifting system, realize the permanent peace of slowing down of mine hoist
Full application of brake.
In braking with high safety, it is possible to achieve under different loads, friction speed, make lifting system according to residing operating mode
Optimal deceleration calculation value is braked down.In the case where detection means detects actual deceleration angle value deviation set-point,
Feedback regulation and compensating action by the brakes, make deviation reduce rapidly, keep braking procedure deceleration invariable,
Reach the effect of constant deceleration brake.
Claims (1)
1. mine hoist intelligent and safe brakes, it is characterized in that:Including:Sensor-based system, deceleration intelligence computation module, system
Dynamic device control module, braking function executive component, hydraulic station and detection feedback device;It is characterized in that the sensor-based system includes
Weigh, speed, acceleration transducer;And the characteristic that the brakes can be measured according to various sensors, by subtracting
Speed intelligence computation module calculates the maximum deceleration value of lifting system permission in real time, and the value is sent into brake control mould
Block;Brake control module sends control after being compared the value and the actually measured deceleration value of detection feedback device and referred to
Order, hydraulic pressure signal is converted into by the electro-hydraulic proportion reversing valve of hydraulic station, and intelligent and safe system is carried out by braking function executive component
Dynamic, the value of deceleration keeps constant during safety arrestment.
Priority Applications (1)
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CN201610987045.1A CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
Applications Claiming Priority (1)
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CN201610987045.1A CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
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CN106348120A CN106348120A (en) | 2017-01-25 |
CN106348120B true CN106348120B (en) | 2017-10-10 |
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CN201610987045.1A Expired - Fee Related CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110642177A (en) * | 2019-09-17 | 2020-01-03 | 太原理工大学 | Elevator emergency braking system suitable for different working conditions |
CN113602944B (en) * | 2021-06-30 | 2023-06-30 | 洛阳智超机电科技有限公司 | Positive and negative force detection and safety braking control method for single-rope lifter system |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3204695A1 (en) * | 1982-02-11 | 1983-08-18 | Siemens AG, 1000 Berlin und 8000 München | Device for the safety braking of hoists, in particular drum-type hoists |
CN1436713A (en) * | 2002-02-05 | 2003-08-20 | 上海三菱电梯有限公司 | Directly stopping elevator system and its control method |
CN102139840A (en) * | 2011-04-08 | 2011-08-03 | 中信重工机械股份有限公司 | Dual-setting value constant torque secondary braking control system of mine hoister |
CN102219161A (en) * | 2011-06-14 | 2011-10-19 | 中信重工机械股份有限公司 | Mine hoist constantly-decelerating safe braking system with double working points |
CN104444919A (en) * | 2014-12-10 | 2015-03-25 | 洛阳源创电气有限公司 | Non-slip constant deceleration brake elector-hydraulic control set for mine hoist |
CN205034906U (en) * | 2015-09-18 | 2016-02-17 | 天水电气传动研究所有限责任公司 | Mine winder stroke control automatic regulating apparatus |
-
2016
- 2016-11-09 CN CN201610987045.1A patent/CN106348120B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3204695A1 (en) * | 1982-02-11 | 1983-08-18 | Siemens AG, 1000 Berlin und 8000 München | Device for the safety braking of hoists, in particular drum-type hoists |
CN1436713A (en) * | 2002-02-05 | 2003-08-20 | 上海三菱电梯有限公司 | Directly stopping elevator system and its control method |
CN102139840A (en) * | 2011-04-08 | 2011-08-03 | 中信重工机械股份有限公司 | Dual-setting value constant torque secondary braking control system of mine hoister |
CN102219161A (en) * | 2011-06-14 | 2011-10-19 | 中信重工机械股份有限公司 | Mine hoist constantly-decelerating safe braking system with double working points |
CN104444919A (en) * | 2014-12-10 | 2015-03-25 | 洛阳源创电气有限公司 | Non-slip constant deceleration brake elector-hydraulic control set for mine hoist |
CN205034906U (en) * | 2015-09-18 | 2016-02-17 | 天水电气传动研究所有限责任公司 | Mine winder stroke control automatic regulating apparatus |
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CN106348120A (en) | 2017-01-25 |
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