CN106348120A - Mine hoist intelligent safe braking system - Google Patents
Mine hoist intelligent safe braking system Download PDFInfo
- Publication number
- CN106348120A CN106348120A CN201610987045.1A CN201610987045A CN106348120A CN 106348120 A CN106348120 A CN 106348120A CN 201610987045 A CN201610987045 A CN 201610987045A CN 106348120 A CN106348120 A CN 106348120A
- Authority
- CN
- China
- Prior art keywords
- deceleration
- speed reduction
- sensor
- intelligent
- hoist
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
Abstract
The invention provides a mine hoist intelligent safe braking system, which comprises a sensing system, a speed reduction intelligent calculation module, a brake control module, a braking function execution element, a hydraulic station and a detection feedback device, wherein the sensing system comprises a weighing sensor, a speed sensor, an acceleration sensor and the like; the sensing system performs filtering and noise removing processing on signals detected by the sensors and sends the signals to the speed reduction intelligent calculation module; an intelligent speed reduction checking module firstly calculates the allowed maximum speed reduction value of a hoist according to the feature data measured by the sensor system and relevant parameters of the hoist by combining Coal Mine Safety Regulation, and sends an instruction to a constant speed reduction closed loop electric control module; the constant speed reduction closed loop electric control module compares the given speed reduction value and a signal value practically fed back by a detection feedback device and then sends out a control instruction, so that the mine hoist realizes the intelligent safe braking according to the optimum scheme.
Description
Technical field
The present invention relates to mine hoist safely braking control technical field, specifically related to mine hoist intelligence is steadily made
Dynamic sure brake system.
Background technology
Mine hoist is the visual plant in mine, carries important of mineral, equipment, material and personnel's conveying
Business, its performance quality is particularly significant for Mine Safety in Production.Mine hoist sure brake system is to be related to elevator peace
The critical component of row for the national games.
Safety arrestment refers in elevator running, for avoiding the occurrence of the rapid braking row stopping during security incident
For.Safety arrestment process is mainly completed by automatically controlled-electro-hydraulic brake system.Electro-hydraulic brake system is by disc-brake, hydraulic pressure
Stand, electric-control system, sensor-based system, detection feedback device, fluid pressure line and connection cable composition.
At present, domestic outer portion mine hoist, particularly large-scale multi-rope friction hoisting machine majority adopts working-point
Permanent deceleration safety braking system is realizing safety arrestment process.Double-working-point constant speed reduction safety braking system is according to mine hoist
Safety arrestment requirement and lift system need to preset two operating points, and main electric-control system is according to the electricity in lifting work process
Stream characteristic parameter identification lift system weight above carries or weight decentralization operating mode, when heavy duty above proposes safety arrestment under operating mode, closed loop
System carries out constant deceleration brake according to larger deceleration operating point automatically;Carry out safe system when changing under heavy-load lowering operating mode
When dynamic, closed loop system then carries out constant deceleration brake according to less deceleration operating point automatically.
Above-mentioned mode of braking sets operating point from double, improves braking stationarity and security reliability, has good
Braking ability, but because the operating point that its permanent deceleration closed loop gives is two operating points pre-setting, by the different choosing of operating mode
Select operating point setting value to have the following disadvantages:
1st, the Closed loop operation point of this closed-loop control system has two setting values in advance.In most of the cases, lifted
Mass of system modulus (lift system effectively lifts load and net slip mass ratio value) is less, and multirope friction winder heavy duty carries
The minimum braking rising safety codes regulation when minimum anti-skidding limit braking deceleration is more than lift system heavy-load lowering during operating mode subtracts
Velocity amplitude.And in actual lift system, if lift system quality modulus is larger braked it is possible to the minimum anti-skidding limit occurs
When deceleration value and lift system heavy-load lowering, the minimum braking deceleration angle value of safety codes regulation is close, be even less than the latter's
Situation.In this case, closed loop brake system, according to the size of setting value, is assigned to weight larger deceleration operating point automatically
Operating mode is carried on load, less deceleration operating point is assigned to heavy-load lowering operating mode it is impossible to meet the safe operation bar of elevator
Part.
2nd, using pre-set deceleration operating point it is impossible to meet the safety when elevator Parameters variation
Braking it is impossible to reach allows the purpose of elevator emergency within the shortest time.
Content of the invention
In order to shorten the safety arrestment time, the range ability of hoisting container when reducing safety arrestment, the present invention will solve
Technical problem be provide a kind of mine hoist Intelligent safe brakes, make the system of mine hoist sure brake system
Dynamic performance and range of application increase, and lay the foundation for improving mine hoisting system tractor parameter performance simultaneously.
For achieving the above object, the invention adopts the following technical scheme that
The mine hoist Intelligent safe brakes of the present invention, comprising: sensor-based system, deceleration intelligence computation mould
Block, brake control module, braking function executive component, Hydraulic Station and detection feedback device.Sensor-based system includes weighing, speed
The sensors such as degree, acceleration, the signal that sensor-based system detects sensor is sent to deceleration after removing process of making an uproar after filtering
Intelligence computation module.
Characteristic that the sensors such as deceleration intelligence computation module is according to weighing, position, speed record and elevator
There is related parameter, in conjunction with " safety regulations in coal mine ", calculate the maximum deceleration value of elevator permission in real time;Brake control module
Control instruction, control instruction warp is sent after the signal value of given deceleration value and detection feedback device actual feedback is compared
After the modes such as amplification, rectification of crossing are processed, hydraulic pressure signal is converted to by electro-hydraulic proportion reversing valve, electro-hydraulic proportion reversing valve output is pressed
The normal pressure of hydraulic pressure (flow) the annunciator panel shape brake oil cylinder piston rod output of input instruction change, disc braking
Remaining normal pressure after the normal pressure of device cylinder piston rod output is offset with disc-brake spring force is acted on by brake shoe
In brake disc (brake disc), the braking moment of formation controls the kinestate of lift system according to input control instruction Changing Pattern
And change (braking deceleration), implement the control to lift system it is achieved that the safety arrestment of mine hoist.
Due to using technical scheme as above, the present invention has a following superiority:
1st, in the situation that lift system quality modulus (lift system effectively lifts load and net slip mass ratio) is larger
Down it is possible to the minimum system that the minimum anti-skidding limit brakes deceleration value and safety codes regulation during lift system heavy-load lowering occurs
Dynamic deceleration value is close, even less than the latter.In the present invention, closed loop brake system according to the size of setting value, automatically larger
Deceleration operating point be assigned to heavy duty and above put forward operating mode, less deceleration operating point is assigned to heavy-load lowering operating mode can not expire
The safe operating conditions of sufficient elevator.So, no matter technical solution of the present invention just can realize the number of lift system quality modulus
How value changes, and all can realize constant closed loop perseverance deceleration safety arrestment effect under various more extreme lift system parameters.
2nd, in mine hoisting system work, safety arrestment, Ke Nengyu are carried out according to deceleration operating point set in advance
There is very big difference in elevator actual condition, do not reach preferable on-position because the various parameters of elevator it may happen that
Change, the such as abrasion of lifting skip bucket, charging ratio change, discharging unclean etc. all will impact quality modulus size, and then affect
The setting of deceleration operating point.In the present invention, technical scheme can be according to various sensor measured datas, by deceleration intelligence
Computing module calculates the maximum deceleration value of lift system permission in real time, can farthest meet optimal deceleration and require, real
Optimum safety arrestment effect under the conditions of full working scope now.
Brief description
Accompanying drawing 1 is elevator intelligent and safe brakes fundamental diagram.
Specific embodiment
Below in conjunction with preferred implementation, the invention is further illustrated:
In conjunction with brakes block diagram, sensor-based system includes weighing, the sensor such as speed, acceleration, and sensor-based system is sensing
The signal that device detects is sent to deceleration intelligence computation module after removing process of making an uproar after filtering.
Characteristic that deceleration intelligence computation module sends according to sensor-based system and elevator have related parameter, combination
" safety regulations in coal mine ", calculates the maximum deceleration value of elevator permission in real time, and is sent to brake control module, braking
Device control module sends control instruction after being compared the signal value of given deceleration value and detection feedback device actual feedback,
Control instruction, after the mode such as amplifying, correct and processing, is converted to hydraulic pressure signal by electro-hydraulic proportion reversing valve, electric-hydraulic proportion is changed
The malleation exporting by hydraulic pressure (flow) the annunciator panel shape brake oil cylinder piston rod of input instruction change to valve output
Power, the remaining normal pressure after the normal pressure of disc-brake cylinder piston rod output is offset with disc-brake spring force is led to
Cross brake shoe and act in brake disc (brake disc), the braking moment of formation controls the kinestate of lift system to refer to according to input control
Make Changing Pattern change (braking deceleration), implement the control to lift system it is achieved that permanent deceleration of mine hoist is pacified
Full application of brake.
In braking with high safety, it is possible to achieve under different loads, friction speed, make lift system according to residing operating mode
Deceleration calculation value optimal down is braked.In the case that detection means detects actual deceleration angle value deviation set-point,
By feedback regulation and the compensating action of this brakes, so that deviation is reduced rapidly, keep braking procedure deceleration invariable,
Reach the effect of constant deceleration brake.
Claims (2)
1. mine hoist intelligent and safe brakes, is characterized in that: includes: sensor-based system (is weighed, tests the speed, acceleration etc. passes
Sensor), deceleration intelligence computation module, brake control module, braking function executive component, Hydraulic Station and detection feedback dress
Put;
Lift system can be calculated in real time by deceleration intelligence computation module and allows according to various sensor measured datas
Big retarding angle value, can farthest meet optimal deceleration and require, and realize the optimum safety arrestment effect under the conditions of full working scope
Really.
2. deceleration intelligence computation module according to claim 1, is characterized in that: deceleration intelligence computation module is according to title
Characteristic that the sensors such as weight, position, speed record and elevator have related parameter, in conjunction with " safety regulations in coal mine ", in real time
Calculate the maximum deceleration value of elevator permission, make lift system realize the optimum safety arrestment effect under the conditions of full working scope
Really.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610987045.1A CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610987045.1A CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
Publications (2)
Publication Number | Publication Date |
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CN106348120A true CN106348120A (en) | 2017-01-25 |
CN106348120B CN106348120B (en) | 2017-10-10 |
Family
ID=57861972
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610987045.1A Expired - Fee Related CN106348120B (en) | 2016-11-09 | 2016-11-09 | A kind of mine hoist intelligent and safe brakes |
Country Status (1)
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CN (1) | CN106348120B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110642177A (en) * | 2019-09-17 | 2020-01-03 | 太原理工大学 | Elevator emergency braking system suitable for different working conditions |
CN113602944A (en) * | 2021-06-30 | 2021-11-05 | 洛阳智超机电科技有限公司 | Positive and negative force detection and safety braking control method for single-rope hoister system |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3204695A1 (en) * | 1982-02-11 | 1983-08-18 | Siemens AG, 1000 Berlin und 8000 München | Device for the safety braking of hoists, in particular drum-type hoists |
CN1436713A (en) * | 2002-02-05 | 2003-08-20 | 上海三菱电梯有限公司 | Directly stopping elevator system and its control method |
CN102139840A (en) * | 2011-04-08 | 2011-08-03 | 中信重工机械股份有限公司 | Dual-setting value constant torque secondary braking control system of mine hoister |
CN102219161A (en) * | 2011-06-14 | 2011-10-19 | 中信重工机械股份有限公司 | Mine hoist constantly-decelerating safe braking system with double working points |
CN104444919A (en) * | 2014-12-10 | 2015-03-25 | 洛阳源创电气有限公司 | Non-slip constant deceleration brake elector-hydraulic control set for mine hoist |
CN205034906U (en) * | 2015-09-18 | 2016-02-17 | 天水电气传动研究所有限责任公司 | Mine winder stroke control automatic regulating apparatus |
-
2016
- 2016-11-09 CN CN201610987045.1A patent/CN106348120B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3204695A1 (en) * | 1982-02-11 | 1983-08-18 | Siemens AG, 1000 Berlin und 8000 München | Device for the safety braking of hoists, in particular drum-type hoists |
CN1436713A (en) * | 2002-02-05 | 2003-08-20 | 上海三菱电梯有限公司 | Directly stopping elevator system and its control method |
CN102139840A (en) * | 2011-04-08 | 2011-08-03 | 中信重工机械股份有限公司 | Dual-setting value constant torque secondary braking control system of mine hoister |
CN102219161A (en) * | 2011-06-14 | 2011-10-19 | 中信重工机械股份有限公司 | Mine hoist constantly-decelerating safe braking system with double working points |
CN104444919A (en) * | 2014-12-10 | 2015-03-25 | 洛阳源创电气有限公司 | Non-slip constant deceleration brake elector-hydraulic control set for mine hoist |
CN205034906U (en) * | 2015-09-18 | 2016-02-17 | 天水电气传动研究所有限责任公司 | Mine winder stroke control automatic regulating apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110642177A (en) * | 2019-09-17 | 2020-01-03 | 太原理工大学 | Elevator emergency braking system suitable for different working conditions |
CN113602944A (en) * | 2021-06-30 | 2021-11-05 | 洛阳智超机电科技有限公司 | Positive and negative force detection and safety braking control method for single-rope hoister system |
Also Published As
Publication number | Publication date |
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CN106348120B (en) | 2017-10-10 |
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Granted publication date: 20171010 Termination date: 20211109 |