CN106347771A - Microwave sterilization method and auxiliary equipment thereof - Google Patents
Microwave sterilization method and auxiliary equipment thereof Download PDFInfo
- Publication number
- CN106347771A CN106347771A CN201610731177.8A CN201610731177A CN106347771A CN 106347771 A CN106347771 A CN 106347771A CN 201610731177 A CN201610731177 A CN 201610731177A CN 106347771 A CN106347771 A CN 106347771A
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- China
- Prior art keywords
- microwave
- pressure
- cover
- sealing
- tank body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention belongs to sterilization field of medicine and food, in particular relates to a method of microwave sterilization and auxiliary equipment thereof. The method of microwave sterilization is by adding a sealed pressure chamber on the microwave in the microwave room, putting the going-to-be sterilized product into the chamber, the air or water in the original package expands under the microwave irradiation, simultaneously, an anti-pressure is formed outside of the package automatically, the pressure inside and outside of the package is offset, which provides the protection for the original package. The auxiliary equipment comprises a container and a cover, wherein a seal is between the container and the cover; a safety valve port is arranged on the container with a safety valve; a baffle plate is arranged on both sides of bottom of container, A fluid storage tank is formed between the baffle plate and side wall of container. The method of microwave sterilization is used for full sterilization of products in a sealed package. The products after sterilization can be stored for a longer period, the device is easy to operate and the using cost of equipment is reduced.
Description
Technical field
The invention belongs to the sterilization technology field such as medicine food, more particularly to a kind of microwave sterilization method and its assistor
Tool.
Background technology
Microwave technology is ripe, low cost, with simple operation, energy-conserving and environment-protective, safe and efficient and famous.But currently only
Maturation is applied to the product of open or low water content, for the higher package product of water content and the pre-packaged product of inflation
Product, controlled atmospheric packing product, because the heat effect of microwave can make its internal moisture or gas expansion destroy original packing thing, form and open again
Put or pollute, and cannot realize it is continuously thoroughly sterilized.
Though currently having and accidentally using microwave, pre-packaged product being sterilized, also it is only limitted to the Thief zone such as high sugared high salt
Die pressing product or the product enforcement either shallow inactivation treatment itself possessing certain anti-corrosion function, the product after its process needs low temperature to store,
Also several days to tens days can only be preserved.Especially for need keep original product kenel, quality, local flavor, color and luster, nutrition or peculiar
Active ingredient sealed product, microwave is even more difficult to be suitable for.
In existing sterilizing methods, though ray sterilizing can reach the thorough long-term purpose preserving that sterilizes, this high-energy physics or
Atomic Physics equipment mechanism is numerous and jumbled, investment is huge, dangerous high, easy radiation residual, and this facility is subject to national management and control, enterprise customer
It is difficult to provide for oneself, implement relatively difficult.
Content of the invention
The technical problem to be solved in the present invention is exactly to overcome above-mentioned the deficiencies in the prior art, and it is pre- to provide one kind to be suitable to sealing
Packing article losslessization thoroughly sterilizes so as to room temperature asepsis period extends, and use cost microwave sterilizating low, easy to implement
Method and its assistive device.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
Design a kind of microwave sterilization method, by setting up a pressure storehouse of sealing in microwave machine microwave interior, by goods subject to sterilization
It is placed in Pressure chamber, when microwave irradiation makes in goods original packing gas or moisture expands, automatically form outside goods simultaneously
To pressure resistance, make pressure basic neutralisation inside and outside original packing thing, reach the purpose of protection original packing thing.
Preferably, in above-mentioned microwave sterilization method, described automatically forms the side to pressure resistance outside goods simultaneously
Method be seal directly fill in pressure storehouse normal temperature and pressure liquid or seal in set hopper in pressure storehouse injection with
Filled the suitable feed liquid of liquid component quality contained by goods subject to sterilization.
Preferably, in above-mentioned microwave sterilization method, the described pressure storehouse that seals is the single seal pressure being independently arranged
Tank body or the multiple seal pressure tank bodies with the linkage of tunnel transmission belt.
Preferably, in above-mentioned microwave sterilization method, the described single seal pressure tank body fixed cover being independently arranged located at
Microwave is indoor, or it is with respect to can be freely moved into microwave office or remove.
Preferably, in above-mentioned microwave sterilization method, microwave terminates, single seal pressure tank body in microwave Indoor Natural or
Person forces to be cooled to room temperature, or after removal microwave office, nature or pressure are cooled to room temperature.
The present invention also designs a kind of microwave sterilizating assistive device simultaneously, including tank body and cover, between tank body and cover
It is provided with sealing structure;Described cover is provided with relief valve port, and relief valve port is mated equipped with relief valve;Described tank base two
Side is provided with dividing plate, forms hopper between dividing plate and neighbouring tank wall.
Preferably, in above-mentioned microwave sterilizating assistive device, described cover is provided with regulation and controls standby pipe, adjusts and controls
Equipped with control valve on standby pipe;Described regulation controls on standby pipe equipped with barricade;Described regulation controls standby pipe and cover
Between for being screwed connection.
Preferably, in above-mentioned microwave sterilizating assistive device, described relief valve is gravity pressure lid formula relief valve, and it includes pacifying
Full valve body, gland, and it is located at the sealing structure between safety valve body, gland;Described relief valve port is screwed hole, relief valve
Body lower end is provided with thread segment is mated with described screwed hole and is spirally connected.
Preferably, in above-mentioned microwave sterilizating assistive device, between described tank body and cover be screwed be connected or
Be fixed connection;Described sealing structure is silica gel sealing ring;Sealing structure is flat board silica gel pad.
Preferably, in above-mentioned microwave sterilizating assistive device, each several part of this assistive device is all using heat-resistant insulation material
Make.
The operation principle of the present invention is:
The present invention passes through, in one pressure storehouse of sealing of existing microwave machine microwave interior increase, goods subject to sterilization to be placed in Pressure chamber,
When microwave irradiation makes in goods original packing gas or moisture expands, automatically form to pressure resistance outside goods simultaneously, make former
Pressure basic neutralisation inside and outside packing material, reaches the purpose of protection original packing thing.Due to not destroying the danger of packaging, you can arbitrarily
Set exposure rate and the time of microwave with the need, until it reaches the thoroughly effect of destroying microorganisms, finally give and can protect room temperature
The poke moon or even the complete aseptic goods of several years.
The beneficial effect of technical solution of the present invention is:
1st, the method by passing through to add auxiliary equipment to the microwave machine (stove or stove) of original or new production for the present invention, you can easily
Realize microwave losslessization of sealing prepackaged food, medicine, cosmetics is thoroughly sterilized, be allowed to preserve several months or even number by room temperature
The aseptic condition in year.Thus, process is simple, use cost are low, easy promotion and implementation.
2nd, according to practical situations, this facility is changeable for the present invention, greatly to can be applicable to industrial production line, little
All applicable to family kitchen microwave kitchen range.Solve High water cut, gassiness medicine and food, inflation and controlled atmosphere lock well to eat raw
A difficult problem in the production of the sealed products such as product, cosmetics, storage and circulation.
3rd, adjust, on cover in microwave sterilizating assistive device of the present invention, the setting controlling standby pipe, when specifically used, for
The regulation being used for installing control valve can be controlled standby pipe closure, control valve therewith by the machine of non-linkage Automated condtrol
Door and barricade can be cancelled or give up, and can change from the operation side being directly added into liquid material rear enclosed tank body into tank body during operation
Method.Thus flexible operation, economical and practical it is easy to implement.
Brief description
Below in conjunction with the accompanying drawings the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is the structural representation of assistive device used by microwave sterilizating of the present invention;
Fig. 2 is the structural representation of the relief valve assembly shown in Fig. 1;
In figure sequence number: 1, tank body, 2, cover, 3, relief valve, 4, dividing plate, 5, hopper, 6, control valve, 7, barricade, 8, peace
Full valve body, 9, gland, 10, silica gel sealing ring, 11, flat board silica gel pad.
Specific embodiment
The specific embodiment of the present invention to be described with reference to the accompanying drawings and examples, but following examples are used only to specifically
The bright present invention, and limit the scope of the present invention never in any form, involved instrument element is such as no special in the examples below
Do not mentionlet alone bright, be conventional instrument element.
A kind of microwave sterilization method of the present invention, by setting up a pressure storehouse of sealing in microwave machine microwave interior, will wait to go out
Bacterium goods is placed in Pressure chamber, when microwave irradiation makes in goods original packing gas or moisture expands, outside goods simultaneously from
Dynamic formation, to pressure resistance, makes pressure basic neutralisation inside and outside original packing thing, reaches the purpose of protection original packing thing.
In the present invention one specific embodiment, in above-mentioned microwave sterilization method, described is simultaneously automatic outside goods
Forming the method to pressure resistance is directly to fill normal temperature and pressure liquid (i.e. weighing apparatus pressure antagonism microwave sterilizating method) in the pressure storehouse of sealing
Or inject and the suitable material of liquid component quality contained by filled goods subject to sterilization sealing in set hopper in pressure storehouse
Liquid (pressure balance microwave sterilizating method).
In the present invention one specific embodiment, in above-mentioned microwave sterilization method, described sealing is pressure, and storehouse is independently to set
The single seal pressure tank body put or multiple seal pressure tank body (the i.e. tunnel type fractional sterilizations with the linkage of tunnel transmission belt
Method).
In the present invention one specific embodiment, in above-mentioned microwave sterilization method, the described single sealing pressure being independently arranged
Power tank body fixed cover is indoor located at microwave, or it is with respect to can be freely moved into microwave office or remove.
In the present invention one specific embodiment, in above-mentioned microwave sterilization method, microwave terminates, single seal pressure tank body
It is cooled to room temperature in microwave Indoor Natural or pressure, or after removal microwave office, nature or pressure are cooled to room temperature.
Referring to Fig. 1-2, in figure, the present invention also designs a kind of microwave sterilizating assistive device simultaneously, including tank body 1 and cover 2,
It is provided with sealing structure between tank body and cover;Described cover is provided with relief valve port, and relief valve port is mated equipped with relief valve
3;Described tank base both sides are provided with dividing plate 4, form hopper 5 between dividing plate and neighbouring tank wall.
In the present invention one specific embodiment, in above-mentioned microwave sterilizating assistive device, described cover is provided with regulation control
Preparation is managed, and adjusts and controls on standby pipe equipped with control valve 6;Described regulation controls on standby pipe equipped with barricade 7;Described tune
It is to be screwed to be connected that section controls between standby pipe and cover.Referring to Fig. 1, the corresponding control valve of in figure and barricade have respectively
Two.
When specifically used, for the machine of non-linkage Automated condtrol, can will be used for installing the regulation control of control valve
Preparation is blocked with pipe, and control valve and barricade can be cancelled or give up therewith, can change and be directly added into from into tank body during operation
The operational approach of liquid material rear enclosed tank body.
In the present invention one specific embodiment, in above-mentioned microwave sterilizating assistive device, described relief valve is gravity pressure lid
Formula relief valve, it includes safety valve body 8, gland 9, and is located at the sealing structure between safety valve body, gland;Described safety
Valve port is screwed hole, and safety valve body lower end is provided with thread segment is mated with described screwed hole and be spirally connected.
When specifically used, the Stress control of relief valve can install idioelectric solid mass additional as needed on gland 9, but
Its final effect pressure cannot be greater than the upper limit of 0.1mpa(vessels not under pressure).
In the present invention one specific embodiment, in above-mentioned microwave sterilizating assistive device, between described tank body and cover it is
Be screwed connection;Described sealing structure is silica gel sealing ring 10;Sealing structure is flat board silica gel pad 11.Certainly, tank body
Can also be to be fixed the detachable mode such as to be connected and connect between cover, convenient into tank body, directly inject feed liquid.
In the present invention one specific embodiment, in above-mentioned microwave sterilizating assistive device, each several part of this assistive device is equal
Made using heat-resistant insulation material.As: pp, fiber glass resin, engineering plastics etc., and silica gel material, concrete size should basis
Depending on the size of Suo Pei microwave machine microwave office.
The specific implementation process of microwave sterilizating assistive device of the present invention is as follows:
First, weighing apparatus pressure antagonism microwave sterilizating method: 1, load goods subject to sterilization in pressurized tank;2nd, close cover;3rd, two controls are opened
Valve processed, and normal pressure water at atmospheric pressure is filled by control valve;4th, close all valves and pressurized tank is moved into microwave interior;5th, set microwave
Intensity, start after the time;6th, microwave terminates, and pressurized tank is removed microwave office, and natural or pressure is cooled to room temperature;7th, open tank
Lid, takes out goods, completes to sterilize.(for fixed cover located at the indoor pressurized tank of microwave, then can directly feed, water filling, cooling etc.
Operation.)
2nd, pressure balance microwave sterilizating method: 1, load goods subject to sterilization in pressurized tank;2nd, goods is estimated according to load
The amount of contained liquid component, and the roughly the same feed liquid of implantation quality in hopper;3rd, close cover;4th, all valves are closed
Pressurized tank is simultaneously moved into microwave interior by door;5th, set microwave intensity, start shooting after the time;6th, microwave terminates, and pressurized tank is removed micro-
Ripple room, natural or pressure is cooled to room temperature;7th, open cover, take out goods, complete to sterilize.(for fixed cover located at microwave office
Interior pressurized tank, then can directly feed, water filling, the operation such as cooling.)
3rd, tunnel type segmentation bactericidal assay: the deformation usage of this front two implementation owned by France, concrete course of action all with front two method phases
Similar, simply pressurized tank is processed into the multiple tank bodies with the linkage of tunnel transmission belt, and in tunnel or extend carry out automatically or
The mechanism of semi-automatic operation.
Simulation test: applying pressure counterbalanced procedure and pressure counter method are packed to commercially available and homemade vacuum and controlled atmosphere is box-packed, lock
Fresh dress facilitates zheganmian, rice wine, halogen meat, leftovers leftovers, respectively open packaging natural exposing infection 1-2 hour in atmosphere, so
Afterwards respectively with, after vacuum packaging and the box-packed encapsulation of inflation, being carried out to it 30 seconds, 1 minute, 5 minutes with two methods respectively, medium
After Strength Microwave sterilizing, Packing Sound, room temperature is deposited as long as half a year, opens inspection original product as excellent as before.Do culture inspection,
Do not detect viable microbial organisms and antibacterial live body, absolutely prove that pathogenic microorganism spore is also killed.
Similar test carried out ten with different model brand domestic microwave machine (stove) respectively and tested for several times, and effect is all managed very much
Think.Depending on wherein microwave time and intensity are according to the property of the microwave power of machine and goods, composition difference.
In this specification, each embodiment is described by the way of going forward one by one, and what each embodiment stressed is and it
The difference of its embodiment, identical similar partly cross-referenced between each embodiment.
Above in conjunction with drawings and Examples, the present invention is described in detail, but, those of skill in the art
Member is it is understood that on the premise of without departing from present inventive concept, can also carry out to each design parameter in above-described embodiment
Change, forms multiple specific embodiments, is the common excursion of the present invention, here no longer describes in detail one by one.
Claims (10)
1. a kind of microwave sterilization method, is characterized in that: by setting up a pressure storehouse of sealing in microwave machine microwave interior, will wait to go out
Bacterium goods is placed in Pressure chamber, when microwave irradiation makes in goods original packing gas or moisture expands, outside goods simultaneously from
Dynamic formation, to pressure resistance, makes pressure basic neutralisation inside and outside original packing thing, reaches the purpose of protection original packing thing.
2. microwave sterilization method according to claim 1, is characterized in that: described simultaneously automatically forming outside goods is right
The method of pressure resistance is directly to fill normal temperature and pressure liquid or set reservoir in the pressure storehouse of sealing in the pressure storehouse of sealing
Injection and the suitable feed liquid of liquid component quality contained by filled goods subject to sterilization in groove.
3. microwave sterilization method according to claim 1 and 2, is characterized in that: described sealing is pressure, and storehouse is to be independently arranged
Single seal pressure tank body or with tunnel transmission belt linkage multiple seal pressure tank bodies.
4. microwave sterilization method according to claim 3, is characterized in that: the described single seal pressure tank body being independently arranged
Fixed cover is indoor located at microwave, or it is with respect to can be freely moved into microwave office or remove.
5. microwave sterilization method according to claim 4, is characterized in that: microwave terminates, and single seal pressure tank body is micro-
Ripple Indoor Natural or pressure are cooled to room temperature, or after removal microwave office, nature or pressure are cooled to room temperature.
6. a kind of microwave sterilizating assistive device, including tank body and cover, is characterized in that: is provided with sealing knot between tank body and cover
Structure;Described cover is provided with relief valve port, and relief valve port is mated equipped with relief valve;Described tank base both sides are provided with dividing plate,
Form hopper between dividing plate and neighbouring tank wall.
7. microwave sterilizating assistive device according to claim 6, is characterized in that: it is standby that described cover is provided with regulation control
Pipe, adjusts and controls on standby pipe equipped with control valve;Described regulation controls on standby pipe equipped with barricade;Described regulation controls standby
With being to be screwed to be connected between pipe and cover.
8. microwave sterilizating assistive device according to claim 6, is characterized in that: described relief valve is gravity pressure lid formula safety
Valve, it includes safety valve body, gland, and is located at the sealing structure between safety valve body, gland;Described relief valve port is spiral shell
Pit, safety valve body lower end is provided with thread segment is mated with described screwed hole and is spirally connected.
9. microwave sterilizating assistive device according to claim 8, is characterized in that: solid for screw thread between described tank body and cover
Surely connect or be fixed connection;Described sealing structure is silica gel sealing ring;Sealing structure is flat board silica gel pad.
10. the microwave sterilizating assistive device according to any one of claim 6 to 9, is characterized in that: each portion of this assistive device
Divide and all made using heat-resistant insulation material.
Priority Applications (1)
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CN201610731177.8A CN106347771A (en) | 2016-08-26 | 2016-08-26 | Microwave sterilization method and auxiliary equipment thereof |
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CN201610731177.8A CN106347771A (en) | 2016-08-26 | 2016-08-26 | Microwave sterilization method and auxiliary equipment thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115367686A (en) * | 2021-05-18 | 2022-11-22 | 格雷斯海姆玻璃有限责任公司 | Sterilizing packaging units |
US12006125B2 (en) | 2021-05-18 | 2024-06-11 | Gerresheimer Glas Gmbh | Container for packaging units |
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JPS6152266A (en) * | 1984-08-16 | 1986-03-14 | Nichirei:Kk | Heating of packed food with microwave and pressure vessel |
DE3612606A1 (en) * | 1986-04-15 | 1988-02-18 | Ruediger Prof Dr Groening | Method of disinfecting base materials and formulations used in the fields of pharmacy, technology and foodstuff technology, using microwaves |
CN2030583U (en) * | 1988-01-07 | 1989-01-11 | 李明 | Pressure reliese cooking bag |
CN2213442Y (en) * | 1995-01-27 | 1995-11-29 | 刘落宪 | Pressure microwave sterilizer |
CN2346211Y (en) * | 1997-12-31 | 1999-11-03 | 张晓东 | Microwave high pressure sterilizing appts. |
JP2001130517A (en) * | 1999-11-04 | 2001-05-15 | Kagome Co Ltd | Method and apparatus for heating and sterilizing with microwave |
CN201123700Y (en) * | 2007-12-06 | 2008-10-01 | 厦门康硕健身器材有限公司 | Microwave container |
CN201157249Y (en) * | 2008-01-14 | 2008-12-03 | 孙晓春 | Microwave pressure disinfection boiler |
CN103005612A (en) * | 2011-09-28 | 2013-04-03 | 虞汉初 | Seafood processing sterilizing pot |
CN203889276U (en) * | 2013-12-02 | 2014-10-22 | 徐长欣 | Packaging device for aseptic microbiological culture medium |
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2016
- 2016-08-26 CN CN201610731177.8A patent/CN106347771A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6152266A (en) * | 1984-08-16 | 1986-03-14 | Nichirei:Kk | Heating of packed food with microwave and pressure vessel |
DE3612606A1 (en) * | 1986-04-15 | 1988-02-18 | Ruediger Prof Dr Groening | Method of disinfecting base materials and formulations used in the fields of pharmacy, technology and foodstuff technology, using microwaves |
CN2030583U (en) * | 1988-01-07 | 1989-01-11 | 李明 | Pressure reliese cooking bag |
CN2213442Y (en) * | 1995-01-27 | 1995-11-29 | 刘落宪 | Pressure microwave sterilizer |
CN2346211Y (en) * | 1997-12-31 | 1999-11-03 | 张晓东 | Microwave high pressure sterilizing appts. |
JP2001130517A (en) * | 1999-11-04 | 2001-05-15 | Kagome Co Ltd | Method and apparatus for heating and sterilizing with microwave |
CN201123700Y (en) * | 2007-12-06 | 2008-10-01 | 厦门康硕健身器材有限公司 | Microwave container |
CN201157249Y (en) * | 2008-01-14 | 2008-12-03 | 孙晓春 | Microwave pressure disinfection boiler |
CN103005612A (en) * | 2011-09-28 | 2013-04-03 | 虞汉初 | Seafood processing sterilizing pot |
CN203889276U (en) * | 2013-12-02 | 2014-10-22 | 徐长欣 | Packaging device for aseptic microbiological culture medium |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115367686A (en) * | 2021-05-18 | 2022-11-22 | 格雷斯海姆玻璃有限责任公司 | Sterilizing packaging units |
EP4091948A1 (en) * | 2021-05-18 | 2022-11-23 | Gerresheimer Glas GmbH | Sterilizing packaging units |
US12006125B2 (en) | 2021-05-18 | 2024-06-11 | Gerresheimer Glas Gmbh | Container for packaging units |
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Application publication date: 20170125 |