CN106346797A - Hollow tank body and molding method thereof - Google Patents
Hollow tank body and molding method thereof Download PDFInfo
- Publication number
- CN106346797A CN106346797A CN201610776224.0A CN201610776224A CN106346797A CN 106346797 A CN106346797 A CN 106346797A CN 201610776224 A CN201610776224 A CN 201610776224A CN 106346797 A CN106346797 A CN 106346797A
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- China
- Prior art keywords
- layer
- foaming
- box body
- hollow box
- density polyethylene
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0017—Combinations of extrusion moulding with other shaping operations combined with blow-moulding or thermoforming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03032—Manufacturing of fuel tanks
- B60K2015/03046—Manufacturing of fuel tanks made from more than one layer
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention relates to a hollow tank body which is characterized by comprising a high density polyethylene layer, a returning layer, an adhesive layer, a blocking layer, an adhesive layer and another high density polyethylene layer from outside to inside, and further comprises at least one foaming layer, wherein the foaming layer is arranged between any two of the high density polyethylene layer, the returning layer, the adhesive layer, the blocking layer, the adhesive layer and the another high density polyethylene layer; the foaming layer is prepared in a multi-layer co-extrusion foaming manner, and is made of thermoplastic plastic as a substrate material. By adopting the hollow tank body molded by using the method, effects of thermal insulation, sound insulation, pressure resistance, lightening and the like can be achieved.
Description
Technical field
The present invention relates to a kind of hollow box body and its forming method, specifically a kind of hollow box body with foaming layer
And its forming method, belong to hollow box body technical field.
Technical background
Automobile plastic fuel tank has prominent advantage, particularly lightweight, higher product with respect to metal fuel tank
The aspects such as configuration design degree of freedom, substituted metal fuel tank substantially.With the reinforcement of social environment protective awareness, people are to vapour
The requirement also more and more higher of garage's industry energy-saving and environmental protection, in recent years, plug-in hybrid-power automobile and stroke-increasing electric automobile are gradually
Become the study hotspot of each main engine plants.But, generally, plug-in hybrid-power automobile and stroke-increasing electric automobile only by
Motor-driven, electromotor is chronically at off position, with the exchange of day and night temperature change and fuel tank internal heat, combustion
Fuel in fuel tank, such as gasoline, the larger temperature difference can be produced, thus leading to higher fuel-steam pressure, in some cases even
Up to 35kpa.Now, with respect to the voltage endurance capability of metal fuel tank, performance is particularly not enough, is in a disadvantageous position for plastic fuel tank.With
When, because plug-in hybrid-power automobile and stroke-increasing electric automobile do not start electromotor for a long time, background noise reduces, and leads to fire
The noise that oil rocks generation in fuel tank is easy to be delivered on vehicle body by oil tank wall, is perceived by passenger, and then reduces client
Drive to experience.Therefore, work out a kind of heat-insulated, sound insulation, pressure, and light-weighted plastic fuel tank is extremely urgent.
At present, the main solution of each plastic fuel tank manufacturer has:
1) pass through to insert reinforcing member inside fuel tank, to improve the inner pressure resistant ability of fuel tank, but the method cannot
Meet fall-down test and the pv performance test of fuel tank simultaneously;
2) by producing many walled oil tanks, the performances such as rigid, the heat-insulated, sound insulation of fuel tank are improved.As:
A the us20110215102a1 patent of (), ti company application, describes a kind of fuel tank with inside and outside wall, inwall with
Outer wall section connects, to provide the gap between inside and outside wall, outer wall and inwall priority by tubular parison formation.The method produces
Cycle is very long, and is extremely difficult to expected conception by tubular parison, inner wall shape also more difficult control.
B the de102011113845a1 patent of (), kautex company application, describes a kind of fuel oil with protective case
Case, this protective case is that advance comprising is good, and it must contain outer layer (fiber-reinforced layer) and hard foamed layer, and protective case is in parison
Blanking is put in mould half module by robot before completing.This method increase the manufacturing cost of fuel tank body, and fuel tank
Weight also greatly improve.Further, since protective case is well prepared in advance, it is impossible to ensure relatively when boning with fuel oil tank shell
Good interlayer adhesion;Protective case is put in mould half module, can stop the steam vent on mould half module, leads to protective case and parison
Between gas be difficult to discharge, leave a large amount of bubbles in protective case and fuel oil tank shell bonding part;Protective case cannot be realized to fuel oil
The full parcel of case, must leave gap at fuel tank half line, lead to still have heat exchange phenomenon at this it is impossible to reach very well
Effect of heat insulation.
Content of the invention
The present invention is exactly directed to technical problem present in prior art, provides a kind of co-extrusion foaming hollow box body and its one-tenth
Type method, overcomes present in above-mentioned technology not enough, prepares and a kind of has the features such as heat-insulated, sound insulation, pressure, lightweight
Plastic fuel tank.
To achieve these goals, technical scheme is as follows: a kind of hollow box body is it is characterised in that in described
Empty van body includes from outside to inside: high density polyethylene (HDPE) (hdpe) layer, material-returning layer, tack coat, barrier layer, tack coat and high density
Polyethylene layer, described hollow box body also includes at least one of which foaming layer, and described foaming layer is arranged on high density polyethylene (HDPE) (hdpe)
Between any two-layer in this six layers of layer, material-returning layer, tack coat, barrier layer, tack coat and high-density polyethylene layer.By sending out
Airtight air vent structure in the middle of alveolar layer, can reach the effect of heat-insulating sound-insulating, meanwhile, after heat-insulated purpose reaches, fuel tank interior
Portion's temperature difference reduces, thus the pressure reduction in fuel tank diminishes, is equivalent to and serves pressure effect.
As a modification of the present invention, described feed back foaming layer or foaming layer are by multi-layer co-extruded foaming.
As a modification of the present invention, the thickness of described foaming layer is 0.5mm-10mm.This thickness foamed material is heat-insulated
Preferably, in theory, foaming layer is clipped in the middle of parison effect, and effect of heat insulation can be more preferably.
As a modification of the present invention, the matrix material of described foaming layer is thermoplastic, preferably enhancement thermoplastic
Property plastics it is therefore an objective to be to improve the shortcoming of expanded material intensity relative reduction, thus improving or not reducing the rigidity of hollow box body.
Described thermoplastic is high density polyethylene (HDPE), polypropylene;Enhancement thermoplastic adopt Enhancement Method be fiber reinforcement,
One or more of inorganic particulate enhancing, nano material enhancing.
As a modification of the present invention, described foaming layer is continuous distribution in hollow box body housing.
A kind of hollow box body is it is characterised in that described hollow box body includes from outside to inside: high density polyethylene (HDPE) (hdpe)
Layer, feed back foaming layer, tack coat, barrier layer, tack coat and high-density polyethylene layer, described foaming layer passes through multi-layer co-extruded
Bubble, the thickness of described foaming layer is 0.5mm-10mm.By multi-layer co-extruded foaming, it has relatively and each layer between for described foaming layer
Good cohesive force.Described foaming layer is continuous distribution in hollow box body housing.Described foaming layer has airtight pore knot
Structure, and the size in hole, quantity and distribution can the performance requirement according to needed for hollow box body be adjusted;Expanded material forms gas
Hole density and size, mainly according to foaming agent consumption, foaming agent adds speed, extruder rate of extrusion, screw-rod structure, master
Body material melt intensity etc. adjusts and adjusts.
A kind of forming method of co-extrusion foaming hollow box body is it is characterised in that methods described is as follows:
1) co-extrusion foaming: each layer is independently extruded, foaming layer is foamed in extrusion, and each layer melt good with fusion plastification exists
Converge at mould head of blow-moulding machine, form the multilamellar parison with foaming layer;
2) preforming and assembly are built-in,
Lamellar parison, carries out preforming by preforming template to parison;By robot or assembly built-in by built-in group
Part is connected on the good parison of preforming;
Tubular parison, no preforming step, the built-in step of assembly can depend on the circumstances;
3) blow molding.
As a modification of the present invention, in described step 1), extrusion foaming is combined with hollow box body blow molding,
Foaming layer is made to combine together with hollow box body other parietal layer well.The foaming method of described extrusion foaming, helps required first
Agent is blended pelletize with foamed matrix materials by double screw extruder, then passes through to be blow molded machine platform by the good plastic pellet of pelletize
On single screw extrusion machine extrusion foaming.
As a modification of the present invention, in described step 1), foaming, the foaming agent of selection is solid or gas (bag
Include this gas boundary over zero fluid state) foaming agent.Solid blowing agent, after the plastic pellet good with pelletize is mixed homogeneously, adds
In single screw extrusion machine on blowing machine platform;Gas foaming agent is by installing gas injection additional in single screw extrusion machine melt zone
Device, injects a gas in polymer melt.Consider from environment friendly and the angle that is recycled, preferably co2、n2Deng with
The gas foaming agent that foaming layer matrix material does not react.
As a modification of the present invention, described auxiliary agent is the rigid fibrous material of enhanced foaming layer, inorganic particulate, nanometer
Material etc.;Improve plasticizer of Polymer Processing performance etc.;Promote heterogeneous nucleation, improve one of nucleator of nucleation density
Or several mixing.
As a modification of the present invention, lamellar parison preforming, by preforming template, parison is pre-stretched,
Thus solve the problems, such as that part hollow body partial wall thickness is not enough and technological parameter is difficult adjusting.
With respect to prior art, advantages of the present invention is as follows: whole Technical Design is novel, and this technical scheme first will
Foaming is combined with the blow molding of hollow box body it is achieved that carrying the one-step shaping of the hollow box body of foaming layer.This skill
Foaming layer described in art scheme has n closing and independent air hole structure, improves heat-insulated, the sound insulation value of hollow box body, and
Due to heat-insulated, internal difference in temperature reduction, fuel tank internal pressure reduction also can reduce, and is equivalent to the anti-pressure ability also increasing fuel tank;Meanwhile,
Its sound insulation value, may be omitted with built-in washboard in fuel tank.The matrix material of foaming layer described in this technical scheme is thermoplastic
Property plastics, preferably enhancement thermoplastic, such as fibre reinforced high-density polyethylene material etc., it not only can improve hollow
The rigidity of casing, so as to voltage endurance capability is significantly lifted, also helps the recovery of the hollow box body scrapped in debugging
Recycle, reduce the manufacturing cost of hollow box body.Foaming layer described in this technical scheme is passed through altogether with hollow box body other parietal layer
Crowded foaming is it is ensured that cohesive force between foaming layer and hollow box body other parietal layer, and manufacture process is simple, the production cycle
Short, scrap build low cost.
Brief description
Fig. 1 two panels parison schematic diagram;
Fig. 2 tubular parison schematic diagram;
Fig. 3 adopts feed back as foamed matrix materials each layer distribution schematic diagram;
Fig. 4 foaming layer is located at outer layer (high-density polyethylene layer) and material-returning layer between, each layer distribution schematic diagram;
Wherein: 1, high-density polyethylene layer, 2, material-returning layer, 3, tack coat, 4, barrier layer, 5, tack coat, 6, high density gathers
Pvdf layer, 7, foaming layer (include feed back foaming layer), 8, blanking die head, 9a, lamellar parison, 9b, tubular parison.
Specific embodiment
In order to deepen the understanding of the present invention and understanding, with reference to the accompanying drawings and detailed description the present invention is made into one
Step description and introduction.
Embodiment 1: referring to Fig. 4, a kind of hollow box body, described hollow box body includes from outside to inside: high density polyethylene (HDPE)
(hdpe) layer 1, material-returning layer 2, tack coat 3, barrier layer 4, tack coat 5 and high-density polyethylene layer 6, described hollow box body also wraps
Include at least one of which foaming layer 7, described foaming layer 7 is arranged between high density polyethylene (HDPE) (hdpe) layer 1 and feed back foaming layer 2.Should
In technical scheme, foaming layer is arranged between outermost high-density polyethylene layer 1 and material-returning layer 2, in addition it is also possible to
Foaming layer is arranged on high density polyethylene (HDPE) (hdpe) layer 1, feed back foaming layer 2, tack coat 3, barrier layer 4, tack coat 5 and height
Between any two-layer in this six layers of density polyethylene 6, by the airtight air vent structure in the middle of foaming layer, can reach heat-insulated
The effect of sound insulation, meanwhile, after heat-insulated purpose reaches, the internal difference in temperature of fuel tank reduces, thus the pressure reduction in fuel tank diminishes, quite
In again serving pressure effect.This technical scheme proposes to increase by one layer of foaming layer on the basis of existing six layers first, has
Preferably heat-insulated, sound insulation technique effect.
Embodiment 2: referring to Fig. 4, as a modification of the present invention, described foaming layer 7 is by multi-layer co-extruded foaming;Described
The thickness of foaming layer is 0.5mm-10mm, and preferably, in theory, foaming layer is clipped in parison this thickness foamed material effect of heat insulation
Between, effect of heat insulation can be more preferably.Described foaming layer is continuous distribution in hollow box body housing.Remaining structure and advantage and enforcement
Example 1 is identical.
Embodiment 3: referring to Fig. 4, as a modification of the present invention, the matrix material of described foaming layer 7 is moulded for thermoplasticity
Material, preferably enhancement thermoplastic it is therefore an objective to be to improve the shortcoming of expanded material intensity relative reduction, thus improving or not dropping
The rigidity of low hollow box body.Described thermoplastic is high density polyethylene (HDPE), polypropylene;The increasing that enhancement thermoplastic adopts
Strong method is one or more of fiber reinforcement, inorganic particulate enhancing, nano material enhancing.Remaining structure and advantage and enforcement
Example 1 is identical.
Embodiment 4: referring to Fig. 3, a kind of hollow box body, described hollow box body includes from outside to inside: high density polyethylene (HDPE)
(hdpe) layer 1, feed back foaming layer 7, tack coat 3, barrier layer 4, tack coat 5 and high-density polyethylene layer 6, described foaming layer is led to
Cross multilamellar co-extrusion foaming, the thickness of described feed back foaming layer is 0.5mm-10mm.Described foaming layer by multi-layer co-extruded foaming, its
There is and each layer between preferable cohesive force.Described foaming layer is continuous distribution in hollow box body housing.Described foaming layer
There is airtight air hole structure, and the size in hole, quantity and distribution can be adjusted the performance requirement according to needed for hollow box body
Section, in this technical scheme, feed back, as the stock of foaming layer, substituted for traditional material-returning layer.Send out described in this technical scheme
Alveolar layer has n closing and independent air hole structure, improves heat-insulated, the sound insulation value of hollow box body.
Embodiment 5: referring to Fig. 1, Fig. 2, a kind of forming method of co-extrusion foaming hollow box body, methods described is as follows:
1) co-extrusion foaming: each layer is independently extruded, foaming layer is foamed in extrusion, and each layer melt good with fusion plastification exists
Converge at mould head of blow-moulding machine, form the multilamellar parison with foaming layer;
2) preforming and assembly are built-in,
Referring to Fig. 1, lamellar parison, by preforming template, preforming is carried out to parison;By robot or assembly built-in
Installed with built-in component is connected on the good parison of preforming;
Referring to Fig. 2, tubular parison, no preforming step, the built-in step of assembly can depend on the circumstances;
3) blow molding.
In described step 1), extrusion foaming is combined with hollow box body blow molding, make foaming layer and hollow well
Casing other parietal layer combines together.Required auxiliary agent and foamed matrix materials are passed through by the foaming method of described extrusion foaming first
Double screw extruder is blended pelletize, and then the good plastic pellet of pelletize passes through the single screw extrusion machine extrusion being blow molded on machine platform
Foaming.
In described step 1), foaming, the foaming agent of selection is solid or gas (includes this gas boundary over zero flow-like
State).Solid blowing agent, after the plastic pellet good with pelletize is mixed homogeneously, is added to the Single screw extrusion on blowing machine platform
In machine;Gas foaming agent, by installing gas injection apparatus additional in single screw extrusion machine melt zone, injects a gas into polymer and melts
In body.Consider from environment friendly and the angle that is recycled, preferably co2、n2Do not react Deng with foaming layer matrix material
Gas foaming agent foaming agent.
Described auxiliary agent is the rigid fibrous material of enhanced foaming layer, inorganic particulate, nano material etc.;Improve Polymer Processing
The plasticizer of performance;Promote heterogeneous nucleation, improve nucleator of nucleation density etc..
Lamellar parison preforming, by preforming template, is pre-stretched to parison, thus solving part hollow casing office
Portion's wall thickness is not enough and the difficult problem adjusting of technological parameter.
It should be noted that above-described embodiment is only presently preferred embodiments of the present invention, it is not used for limiting the present invention
Protection domain, the equivalent made in technique scheme technology or replacement, belong to protection scope of the present invention.
Claims (10)
1. a kind of hollow box body is it is characterised in that described hollow box body includes from outside to inside: high-density polyethylene layer, feed back are sent out
Alveolar layer, tack coat, barrier layer, tack coat and high-density polyethylene layer, described hollow box body also includes at least one of which foaming layer,
Described foaming layer is arranged on high-density polyethylene layer, feed back foaming layer, tack coat, barrier layer, tack coat and high-density polyethylene
Between any two-layer in this six layers of alkene layer.
2. according to claim 1 hollow box body it is characterised in that described feed back foaming layer or foaming layer pass through multilamellar altogether
Squeeze foaming.
3. according to claim 2 hollow box body it is characterised in that described foaming layer thickness be 0.5mm-10mm.
4. according to claim 1 hollow box body it is characterised in that described foaming layer matrix material be thermoplastic,
Preferably enhancement thermoplastic, described thermoplastic is high density polyethylene (HDPE), polypropylene etc.;Enhancement thermoplastic is adopted
Enhancement Method can be one or more of fiber reinforcement, inorganic particulate enhancing, nano material enhancing.
5. according to Claims 2 or 3 or 4 hollow box body it is characterised in that described foaming layer is in hollow box body housing
Continuous distribution.
6. a kind of hollow box body is it is characterised in that described hollow box body includes from outside to inside: high-density polyethylene layer, feed back are sent out
Alveolar layer, tack coat, barrier layer, tack coat and high-density polyethylene layer, described feed back foaming layer is by multi-layer co-extruded foaming, institute
The thickness stating feed back foaming layer is 0.5mm-10mm.
7. a kind of forming method of co-extrusion foaming hollow box body is it is characterised in that methods described is as follows:
1) co-extrusion foaming: each layer is independently extruded, foaming layer is foamed in extrusion, and each layer melt good with fusion plastification exists
Converge at mould head of blow-moulding machine, form the multilamellar parison with foaming layer;
2) preforming and assembly are built-in,
Lamellar parison, carries out preforming by preforming template to parison;By robot or assembly built-in by built-in group
Part is connected on the good parison of preforming;
Tubular parison, no preforming step, the built-in step of assembly can depend on the circumstances;
3) blow molding.
8. according to claim 7 method it is characterised in that in described step 1), the foaming method of described extrusion foaming, first
First required auxiliary agent is blended pelletize with foamed matrix materials by double screw extruder, then the good plastic pellet of pelletize is passed through
Single screw extrusion machine extrusion foaming on blowing machine platform.
9. according to claim 8 method it is characterised in that in described step 1), foaming agent, the foaming agent of selection is solid
Or gas foaming agent, solid blowing agent, after the plastic pellet good with pelletize is mixed homogeneously, is added on blowing machine platform
Single screw extrusion machine in;Gas foaming agent, by installing gas injection apparatus additional in single screw extrusion machine melt zone, gas is noted
Enter in polymer melt.
10. according to claim 9 method it is characterised in that described auxiliary agent is the fibrous material, no of enhanced foaming layer rigidity
Machine particle, nano material etc.;Improve plasticizer of Polymer Processing performance etc.;Promote heterogeneous nucleation, improve the one-tenth of nucleation density
One of core agent or several mixing.
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CN201610776224.0A CN106346797A (en) | 2016-08-31 | 2016-08-31 | Hollow tank body and molding method thereof |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2054457A (en) * | 1979-06-07 | 1981-02-18 | Fpt Industries | Self-sealing flexible fuel tank |
JP2008030664A (en) * | 2006-07-31 | 2008-02-14 | Toyoda Gosei Co Ltd | Fuel tank and fuel tank structure |
JP2011168072A (en) * | 2010-02-16 | 2011-09-01 | Fts:Kk | Fuel tank for automobile |
WO2015046307A1 (en) * | 2013-09-25 | 2015-04-02 | 本田技研工業株式会社 | Automobile fuel tank |
WO2016050794A1 (en) * | 2014-09-29 | 2016-04-07 | Plastic Omnium Advanced Innovation And Research | Method for welding a heat shield during manufacturing of a vehicle component |
-
2016
- 2016-08-31 CN CN201610776224.0A patent/CN106346797A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2054457A (en) * | 1979-06-07 | 1981-02-18 | Fpt Industries | Self-sealing flexible fuel tank |
JP2008030664A (en) * | 2006-07-31 | 2008-02-14 | Toyoda Gosei Co Ltd | Fuel tank and fuel tank structure |
JP2011168072A (en) * | 2010-02-16 | 2011-09-01 | Fts:Kk | Fuel tank for automobile |
WO2015046307A1 (en) * | 2013-09-25 | 2015-04-02 | 本田技研工業株式会社 | Automobile fuel tank |
WO2016050794A1 (en) * | 2014-09-29 | 2016-04-07 | Plastic Omnium Advanced Innovation And Research | Method for welding a heat shield during manufacturing of a vehicle component |
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Application publication date: 20170125 |