CN106343006A - Freeze-dried lemon slice making technology - Google Patents

Freeze-dried lemon slice making technology Download PDF

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Publication number
CN106343006A
CN106343006A CN201610624003.1A CN201610624003A CN106343006A CN 106343006 A CN106343006 A CN 106343006A CN 201610624003 A CN201610624003 A CN 201610624003A CN 106343006 A CN106343006 A CN 106343006A
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CN
China
Prior art keywords
lemon tablet
lyophilizing
weight portion
processing technology
fixative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610624003.1A
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Chinese (zh)
Inventor
谢建华
郑素卿
谢丙清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangzhou Institute of Technology
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Zhangzhou Institute of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhangzhou Institute of Technology filed Critical Zhangzhou Institute of Technology
Priority to CN201610624003.1A priority Critical patent/CN106343006A/en
Publication of CN106343006A publication Critical patent/CN106343006A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • A23B7/024Freeze-drying, i.e. cryodessication or lyophilisation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • A23B7/022Dehydrating; Subsequent reconstitution with addition of chemicals before or during drying, e.g. semi-moist products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses a freeze-dried lemon slice making technology. The freeze-dried lemon slice making technology includes the steps of cleaning, slicing, mixing with color fixative, freezing, vacuum drying, detecting, packaging and the like; the color fixative comprises, by weight, 0.05-0.2 part of glucomannan, 0.1-0.5 part of isobutane-VC sodium, 0.05-0.2 part of citric acid, 10-30 parts of white sugar and 0.5-2 parts of dextrin. With the technology, activity of enzyme can be effectively restrained and inactivated by mixing of lemon slices and the fixative, browning of pulp of the lemon slices is avoided, luster and flavor are sustained, loss of nutrient ingredients is avoided, and shelf life is prolonged.

Description

A kind of processing technology of lyophilizing lemon tablet
Technical field
The present invention relates to lyophylized food field, more particularly to a kind of processing technology of lyophilizing lemon tablet.
Background technology
Lyophilizing lemon tablet, be Fresh Lemon is freezed after, under vacuum conditions utilize sublimation principle, make the moisture in Fructus Citri Limoniae Without thawing, directly distilled by solid-state ice-like and remove for vapor, thus realizing the drying of food.Lyophilizing lemon tablet is easy to protect Deposit, in manufacturing process, nutrient loss is few, rich in the necessary nutritional labeling of the human bodies such as multivitamin, limonin and multiple Aqueouss are good, no any additive, be suitable to soaked drink and Cooking Seasoning, liked by people and be widely applied.
Make lyophilizing lemon tablet wish to reach color various.But during vacuum lyophilization and dry product bag In dress storage, it is susceptible to oxidation because the enzyme in oxygen, light, temperature and sarcocarp reacts jointly or enzymatic is brown Become, particularly lemon tablet center sarcocarp easily blackening, this not only have impact on its outward appearance quality and mouthfeel, also result in nutrition The loss dividing, accelerates its metamorphic process, the shelf-life is short, limits its application.
Content of the invention
The invention provides a kind of processing technology of lyophilizing lemon tablet, which overcome prior art existing deficiency it Place.
The technical solution adopted for the present invention to solve the technical problems is: a kind of processing technology of lyophilizing lemon tablet include with Lower step:
1) select complete, fresh Fructus Citri Limoniae raw material, clean 3-5 minute with bubble washer, drain unnecessary moisture, orientation It is cut into the thin slice of 5-7mm;
2) lemon tablet being mixed with colour fixative and fully absorb colour fixative to sarcocarp, wherein said colour fixative includes 0.05~ The glucomannoglycan of 0.2 weight portion, the iso- vc sodium of 0.1~0.5 weight portion, the citric acid of 0.05~0.2 weight portion, 10~30 weights The white sugar of amount part, the dextrin of 0.5~2 weight portion;
3) lemon tablet is arranged laggard scanning frequency to freeze, quick freezing temperature≤- 30 DEG C, the time >=3h;
4) lemon tablet after quick-freezing is dried under vacuum condition, freeze-drying curve be after room temperature is incubated 1~2h 5~ It is warming up to 70 DEG C~90 DEG C insulation 2~3h in 7h, in 6~8h, be then cooled to 45 DEG C~65 DEG C insulation 1.5~2.5h, then Naturally cool to room temperature;
5) lyophilizing lemon tablet is crossed metal detector it is desirable to precision is ferrum 0.6mm, non-ferric and rustless steel 1.0mm;
6) under ambient humidity≤35%, temperature≤25 DEG C, vacuum condition, described lyophilizing lemon tablet is enclosed In Aluminium Foil Packing In bag.
Preferably, described colour fixative includes the iso- vc of the glucomannoglycan of 0.05~0.15 weight portion, 0.2~0.3 weight portion Sodium, the citric acid of 0.1~0.2 weight portion, the white sugar of 15~25 weight portions, the dextrin of 1~1.5 weight portion.
Preferably, described colour fixative includes the glucomannoglycan of 0.1 weight portion, the iso- vc sodium of 0.25 weight portion, 0.15 weight The citric acid of part, the white sugar of 20 weight portions, the dextrin of 1.3 weight portions.
Preferably, described colour fixative is by 0.1% glucomannoglycan, 0.25% iso- vc sodium, 0.15% citric acid, 20% white The aqueous solution of Saccharum Sinensis Roxb., 1.3% dextrin and distilled water composition, in described lemon tablet immersion color fixative agent solution, at a temperature of 35-40 DEG C Stir and soak 5-10 minute.
Preferably, described lemon tablet picks up in color fixative agent solution and drains to by unnecessary color fixative agent solution, with colour fixative Solution can not drip line and is advisable.
Preferably, described colour fixative is powder, and addition is the 1%~5% of described Fructus Citri Limoniae sheet weight.
Preferably, described colour fixative addition is the 2.5% of described Fructus Citri Limoniae sheet weight.
Preferably, step 4) in, the freeze-drying curve of described lemon tablet is to be warming up to 82 in 6h after room temperature insulation 1.5h DEG C insulation 2.5h, be then cooled in 7h 55 DEG C insulation 2h, then naturally cool to room temperature.
Compared to prior art, the method have the advantages that
In the processing technology of the present invention, lemon tablet mixing colour fixative is made lemon tablet sarcocarp fully absorb colour fixative or quilt Colour fixative is embedded, and can effectively suppress the activity of simultaneously inactive enzyme, thus avoiding the sarcocarp of lemon tablet that brown stain occurs, keeps its color Pool and local flavor, it is to avoid the loss of nutritional labeling.The product color obtaining and nutritional labeling are various, and bacteria detection closes Lattice, rehydration effect is good.Packed by foil sealing, can store at normal temperatures more than 1 year and brown stain not occur, substantially prolongs Its shelf-life, it is suitable to production application.
Following examples are described in further detail to the present invention;But a kind of processing technology of lyophilizing lemon tablet of the present invention It is not limited to embodiment.
Specific embodiment
A kind of processing technology of lyophilizing lemon tablet, including cleaning, section, mixing colour fixative, freezing, vacuum drying, detection, Packaging and other steps.
First, provide complete, fresh Fructus Citri Limoniae raw material, select removal and damage and rot and black stains in the surface raw material, clear with bubble Washing machine cleans 3-5 minute, drains unnecessary moisture, is cut into the thin slice of 5-7mm at normal temperatures with machine orientation.
Secondly, lemon tablet is mixed with colour fixative to sarcocarp and fully absorb colour fixative or embedded by colour fixative.Real one Apply in example, colour fixative is by 0.1% glucomannoglycan, 0.25% iso- vc sodium, 0.15% citric acid, 20% white sugar, 1.3% paste Essence and the aqueous solution of distilled water composition, lemon tablet are immersed in color fixative agent solution, stir and soak 5-10 at a temperature of 35-40 DEG C Minute, then pick up and drain to by unnecessary color fixative agent solution, do not become line to be advisable to drip.In another embodiment, colour fixative is The glucomannoglycan of 0.1 weight portion, the iso- vc sodium of 0.25 weight portion, the citric acid of 0.15 weight portion, the white sugar of 20 weight portions, The dry powder of the dextrin composition of 1.3 weight portions, by dry powder, directly and lemon tablet carries out mixing and stirring, and addition is lemon tablet weight The 2.5% of amount.Glucomannoglycan aqueous solution has the effect of film property, sarcocarp surface formed layer protecting film, can play every Anoxybiotic gas, reduces light and penetrates effect, it is to avoid the enzyme in sarcocarp is affected by these factors and oxidation or enzymatic browning occur; Iso- vc sodium and citric acid are antioxidant, and symphyogenetic effect more preferably, can effectively suppress and the activity being passivated enzyme, make Enzyme loses activity, it is to avoid lemon tablet sarcocarp occurs brown stain;After white sugar is dissolved into certain density sugar liquid, in Limon pulp Surface forms the effect of protective layer, also plays the role of to adjust sour-sweet degree.
Laggard for lemon tablet paving disk scanning frequency is frozen, paving disc thickness controls in 2~2.5mm, quick freezing temperature≤- 30 DEG C, the time >= 3h is to guarantee material adfreezing.Lemon tablet after freezing is placed in vacuum drying oven and carries out vacuum sublimation drying, freeze-drying curve be in It is warming up to 82 DEG C of insulation 2.5h after room temperature insulation 1.5h in 6h, in 7h, be then cooled to 55 DEG C of insulation 2h, then naturally cold But to room temperature.When lemon tablet temperature rises to 0 DEG C, freezing stops, and proceeds to vacuum drying, in lemon tablet, moisture is directly turned by solid For gaseous state evaporation.By the setting of freeze-drying curve temperature, moisture obtained uniformly, efficient remove, and complete appearance is difficult to produce Change color or other defect, preferably remains nutrient substance simultaneously and serves the effect of sterilizing, finally gives water content little In 5% lyophilizing lemon tablet.
Lyophilizing lemon tablet is selected, remove the substandard product such as a small amount of impurity foreign body or broken product, sampling carry out sense organ, Physics and chemistry, the detection of microbiological indicator, specifically include reconstitution rate, aberration, total plate count, the isoparametric detection of acidity, after selecting Lyophilizing lemon tablet cross metal detector it is desirable to precision is ferrum 0.6mm, non-ferric and rustless steel 1.0mm are to avoid finished product to contain life The metal fragment being mixed into during product.
Finally, qualified finished product is enclosed under ambient humidity≤35%, temperature≤25 DEG C, vacuum condition aluminum foil sack In.
Above-described embodiment is only used for further illustrating a kind of processing technology of lyophilizing lemon tablet of the present invention, but the present invention is simultaneously It is not limited to embodiment, any simple modification that every technical spirit according to the present invention is made to above example, equivalent become Change and modify, each fall within the protection domain of technical solution of the present invention.

Claims (8)

1. a kind of processing technology of lyophilizing lemon tablet is it is characterised in that comprise the following steps:
1) select complete, fresh Fructus Citri Limoniae raw material, clean 3-5 minute with bubble washer, drain unnecessary moisture, orientation is cut into The thin slice of 5-7mm;
2) lemon tablet is mixed with colour fixative and fully absorb colour fixative to sarcocarp, wherein said colour fixative includes 0.05~0.2 weight The amount glucomannoglycan of part, the iso- vc sodium of 0.1~0.5 weight portion, the citric acid of 0.05~0.2 weight portion, 10~30 weight portions White sugar, the dextrin of 0.5~2 weight portion;
3) lemon tablet is arranged laggard scanning frequency to freeze, quick freezing temperature≤- 30 DEG C, the time >=3h;
4) lemon tablet after quick-freezing is dried under vacuum condition, freeze-drying curve be in room temperature be incubated 1~2h after in 5~7h It is warming up to 70 DEG C~90 DEG C insulation 2~3h, in 6~8h, be then cooled to 45 DEG C~65 DEG C insulation 1.5~2.5h, then natural It is cooled to room temperature;
5) lyophilizing lemon tablet is crossed metal detector it is desirable to precision is ferrum 0.6mm, non-ferric and rustless steel 1.0mm;
6) under ambient humidity≤35%, temperature≤25 DEG C, vacuum condition, described lyophilizing lemon tablet is enclosed in aluminum foil sack.
2. lyophilizing lemon tablet according to claim 1 processing technology it is characterised in that: described colour fixative includes 0.05~ The glucomannoglycan of 0.15 weight portion, the iso- vc sodium of 0.2~0.3 weight portion, the citric acid of 0.1~0.2 weight portion, 15~25 weights The white sugar of amount part, the dextrin of 1~1.5 weight portion.
3. lyophilizing lemon tablet according to claim 2 processing technology it is characterised in that: described colour fixative includes 0.1 weight The glucomannoglycan of amount part, the iso- vc sodium of 0.25 weight portion, the citric acid of 0.15 weight portion, the white sugar of 20 weight portions, 1.3 weights The dextrin of amount part.
4. lyophilizing lemon tablet according to claim 3 processing technology it is characterised in that: described colour fixative is by 0.1% Glucomannoglycan, 0.25% iso- vc sodium, 0.15% citric acid, the aqueous solution of 20% white sugar, 1.3% dextrin and distilled water composition, In described lemon tablet immersion color fixative agent solution, stir and soak 5-10 minute at a temperature of 35-40 DEG C.
5. lyophilizing lemon tablet according to claim 4 processing technology it is characterised in that: described lemon tablet is molten in colour fixative Pick up in liquid and drain to by unnecessary color fixative agent solution, line can not dripped with color fixative agent solution and is advisable.
6. the lyophilizing lemon tablet according to claim 1 or 3 processing technology it is characterised in that: described colour fixative is powder Shape, addition is the 1%~5% of described Fructus Citri Limoniae sheet weight.
7. lyophilizing lemon tablet according to claim 6 processing technology it is characterised in that: described colour fixative addition is institute State the 2.5% of Fructus Citri Limoniae sheet weight.
8. lyophilizing lemon tablet according to claim 1 processing technology it is characterised in that: step 4) in, described lemon tablet Freeze-drying curve be in room temperature insulation 1.5h after be warming up in 6h 82 DEG C insulation 2.5h, in 7h, be then cooled to 55 DEG C of insulations 2h, then naturally cools to room temperature.
CN201610624003.1A 2016-08-02 2016-08-02 Freeze-dried lemon slice making technology Pending CN106343006A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106720221A (en) * 2017-03-07 2017-05-31 四川省农业科学院农产品加工研究所 Lemon tablet multistage variable-temperature drying means
CN108294151A (en) * 2018-01-16 2018-07-20 陈思文 The production method of dry lemon tablet and prepared dry lemon tablet
CN108354042A (en) * 2018-02-02 2018-08-03 四川诚唯科技有限公司 A kind of freeze-drying lemon tablet and preparation method thereof
CN110115336A (en) * 2019-06-03 2019-08-13 河西学院 A kind of color stabilizer and its application for purple sweet potato Flour product
CN110367487A (en) * 2019-07-19 2019-10-25 河北科技大学 A kind of richness probiotics fruits and vegetables are dry and preparation method thereof
CN114711400A (en) * 2022-04-15 2022-07-08 福建利众诚食品有限公司 Freeze-drying method of honey lemon slices not prone to color change at normal temperature
CN116548594A (en) * 2023-06-19 2023-08-08 广东金海康医学营养品股份有限公司 Fruit and vegetable food suitable for strengthening spleen and nourishing stomach and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN103976303A (en) * 2014-05-15 2014-08-13 西华大学 Preparation method for lemon sweet crisp chips by using low-temperature-freeze chitosan instant film-covering color-protection technology
CN104605286A (en) * 2015-02-15 2015-05-13 福建欧瑞园食品有限公司 Preparation method of freeze-dried honey lemon slice
CN104938981A (en) * 2015-06-02 2015-09-30 秀山县云发金银花股份合作社 Preparation method of lemon slices
CN105053892A (en) * 2015-09-01 2015-11-18 安岳县梦园柠檬销售有限公司 Lemon slice processing method
CN105166297A (en) * 2015-10-16 2015-12-23 四川大学 Instant lemon slices and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103976303A (en) * 2014-05-15 2014-08-13 西华大学 Preparation method for lemon sweet crisp chips by using low-temperature-freeze chitosan instant film-covering color-protection technology
CN104605286A (en) * 2015-02-15 2015-05-13 福建欧瑞园食品有限公司 Preparation method of freeze-dried honey lemon slice
CN104938981A (en) * 2015-06-02 2015-09-30 秀山县云发金银花股份合作社 Preparation method of lemon slices
CN105053892A (en) * 2015-09-01 2015-11-18 安岳县梦园柠檬销售有限公司 Lemon slice processing method
CN105166297A (en) * 2015-10-16 2015-12-23 四川大学 Instant lemon slices and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106720221A (en) * 2017-03-07 2017-05-31 四川省农业科学院农产品加工研究所 Lemon tablet multistage variable-temperature drying means
CN106720221B (en) * 2017-03-07 2021-03-26 四川省农业科学院农产品加工研究所 Multi-stage variable-temperature drying method for lemon slices
CN108294151A (en) * 2018-01-16 2018-07-20 陈思文 The production method of dry lemon tablet and prepared dry lemon tablet
CN108354042A (en) * 2018-02-02 2018-08-03 四川诚唯科技有限公司 A kind of freeze-drying lemon tablet and preparation method thereof
CN110115336A (en) * 2019-06-03 2019-08-13 河西学院 A kind of color stabilizer and its application for purple sweet potato Flour product
CN110367487A (en) * 2019-07-19 2019-10-25 河北科技大学 A kind of richness probiotics fruits and vegetables are dry and preparation method thereof
CN114711400A (en) * 2022-04-15 2022-07-08 福建利众诚食品有限公司 Freeze-drying method of honey lemon slices not prone to color change at normal temperature
CN116548594A (en) * 2023-06-19 2023-08-08 广东金海康医学营养品股份有限公司 Fruit and vegetable food suitable for strengthening spleen and nourishing stomach and preparation method thereof

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