CN106341956A - Fixed camera calibration method - Google Patents
Fixed camera calibration method Download PDFInfo
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- CN106341956A CN106341956A CN201610873046.3A CN201610873046A CN106341956A CN 106341956 A CN106341956 A CN 106341956A CN 201610873046 A CN201610873046 A CN 201610873046A CN 106341956 A CN106341956 A CN 106341956A
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- fixed camera
- placement head
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/16—Inspection; Monitoring; Aligning
- H05K2203/166—Alignment or registration; Control of registration
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Operations Research (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a fixed camera correction method, belongs to the machine vision localization detection field and is applied to the high-accuracy correction process of a surface mounting machine. The main objective of the invention is to solve the problem that the location, scale and rotation angle of the fixed camera of an existing surface mounting machine cannot be accurately measured in an equipment coordinate system when the fixed camera of the surface mounting machine is mechanically installed. According to the method of the invention, the positional relationship of a surface mounting head in a fixed camera is determined according to a calibration suction nozzle; a conversion relation between two coordinate systems is calculated and derived; the scale of the fixed camera is calculated through the position coordinates of a center; and the rotation angle of the fixed camera in an equipment coordinate system is calculated according to the position coordinates of the surface mounting head and the value coordinates of the surface mounting head. The coordinates, the rotation angle and the scale of the fixed camera are corrected, so that deviation in a detection process caused by manual installation can be offset, the calibration point detection and positioning accuracy of the surface mounting machine can be improved, and the surface mounting effect of the surface mounting machine can be improved. The fixed camera correction method of the invention is suitable for the machine vision precision correction field.
Description
Technical field
The present invention relates to a kind of fixed camera bearing calibration, belong to machine vision detection and localization technical field.
Technical background
In smt chip mounter, fixed camera is fixedly mounted on immovable fixed frame.Produced carrying out paster
Cheng Shi, first has to accurately obtain the position of fixed camera, scale and the isoparametric value of the anglec of rotation, so that subsequently can be accurate
Really find the relevant informations such as the zero point of system, the origin system of benchmark camera.Fixed camera position, scale and anglec of rotation etc.
The accurate measurement of parameter determines that can the coordinate system of whole picking machine system accurately build, and affects SMD chip and produces in attachment
During positioning accuracy.The fixed camera of existing chip mounter is when armstrong's patent is installed it is impossible to avoid manually installed bringing
Deviation, error is larger.
Content of the invention
In order to overcome the fixed camera of existing chip mounter when armstrong's patent is installed it is impossible to avoid manually installed bring inclined
Difference, the larger technical deficiency of error, the invention provides a kind of school of the fixed camera based on machine learning detection and localization technology
Correction method, comprising:
Step one: initialization chip mounter camera setting, the movable length a of setting fixed camera timing placement head, unit
For mm, No. 1 placement head, after anc nozzle head groove is drawn and demarcated nozzle head, moves to directly over the fixed camera visual field, correction
Object is to demarcate nozzle head;
Step 2: this moment No. 1 position in device coordinate system for the placement head is set to initial position, first by No. 1 placement head
X-axis negative direction along device coordinate system moves a/2 length, recalls image detecting program, obtains demarcation nozzle head center and exists
Position coordinateses in fixed camera, are designated as d1 (x1,y1);Then No. 1 placement head is moved back to initial position, then by No. 1 placement head edge
The x-axis positive direction device coordinate system moves a/2 length, calls image detecting program, obtains demarcation nozzle head center and is fixing
Magazine position coordinateses, are designated as d2 (x2, y2);No. 1 placement head is moved back to initial position, then by No. 1 placement head along equipment
The y-axis negative direction of coordinate system moves a/2 length, calls image detecting program, obtains demarcating nozzle head center in fixed camera
Position coordinateses, be designated as d3 (x3, y3);Then No. 1 placement head is moved back to initial position, then No. 1 placement head is sat along equipment
The y-axis positive direction of mark system moves a/2 length, calls image detecting program, obtains demarcating nozzle head center in fixed camera
Position coordinateses, are designated as d4 (x4,y4), the unit of described position coordinateses is mm;
Step 3: No. 1 placement head is moved back to the initial position defined in step 2, No. 1 placement head is rotated respectively to institute
State 0 °, 90 °, 180 ° and 270 ° of positions in device coordinate system, call image detecting program, according to described 4 angles of rotation,
Obtain demarcating position coordinateses in fixed camera for the nozzle head centre dot, be designated as (x respectively0,y0)、(x90,y90)、(x180,
y180) and (x270,y270), unit is pixel;And record now No. 1 placement head position coordinateses in device coordinate system
(xEquipment,yEquipment), unit is mm, and described No. 1 placement head is the initial point of placement head coordinate system;
Step 4: 360 ° of positions that No. 1 placement head is rotated to described device coordinate system, that is, first defined in step 2
Beginning position, repeat step two, obtain 4 groups of position coordinateses d '1(x′1,y′1)、d′2(x′2,y′2)、d′3(x′3,y′3)、d′4(x′4,
y′4), unit is pixel;
Step 5: 8 shift position coordinates of the placement head being obtained according to step 2 and step 4, it is calculated 4 anglecs of rotation
Degree θ1、θ2、θ′1With θ '2, the anglec of rotation under device coordinate system for the final fixed camera coordinate system is
Detailed process is:
Step May Day: calculate 1,2 points and 3,4 points of groups are in line the angle in image coordinate system:
Step 5 two: the angle in device coordinate system that calculating 1 ', 2 ' is put and 3 ', 4 ' point groups are in line:
Step 5 three: θ1, θ2, θ '1, θ '2Should be roughly equal, the calculating anglec of rotation in device coordinate system for the fixed camera:
Step 6: 8 shift position coordinates according to obtaining No. 1 placement head in step 2 and step 4 calculate fixation
The width of pixel on camera x and y direction, i.e. fixed camera scale in the x and y direction, it is designated as w respectivelyFixed camera xAnd wFixed camera y, single
Position is mm/pix;
Step 7: in step 3, after 4 angles of rotation, demarcate position in fixed camera for the nozzle head centre dot
Coordinate, is designated as (x respectively0,y0)、(x90,y90)、(x180,y180) and (x270,y270), demarcation nozzle head is calculated according to this 4 class value
Mean place coordinate in fixed camera coordinate system for the center
Step 8: by position coordinateses (x in device coordinate system for No. 1 placement head of record in step 3Equipment,yEquipment), step
Rapid five and the parameter that obtains of step 6 and step 7 and coordinate figure bring equation below into:
It is calculated the photocentre of the fixed camera coordinate (x in device coordinate systemFixed camera,yFixed camera).
The solution have the advantages that, by correcting coordinate, the anglec of rotation and the scale of fixed camera, compensate manually installed
The deviation brought to detection process, improves chip mounter to precision during fixed point detection positioning, improves the attachment effect of chip mounter.
Brief description:
Fig. 1 is the flow chart of the present invention;
Fig. 2 is the lower surface schematic diagram demarcating nozzle head;
Fig. 3 is the relative position relation in fixed camera coordinate system and device coordinate system;
When Fig. 4 is that No. 1 placement head does not install demarcation nozzle head, whether No. 1 flight camera calibration has the figure photographing during suction nozzle
Picture;
Fig. 5 is that after No. 1 placement head installs demarcation nozzle head, whether No. 1 flight camera calibration has the image photographing during suction nozzle;
Fig. 6 is to demarcate nozzle head to move to directly over the fixed camera visual field, the picture that fixed camera photographed;
Fig. 7 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of x-axis negative direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Fig. 8 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of x-axis positive direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Fig. 9 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of y-axis negative direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 10 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of y-axis positive direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 11 is to demarcate the image that nozzle head rotates to during 0 ° of position in the fixed camera visual field, is also in Part II
Initial position;
Figure 12 is to demarcate the image that nozzle head rotates to during 90 ° of positions in the fixed camera visual field;
Figure 13 is to demarcate the image that nozzle head rotates to during 180 ° of positions in the fixed camera visual field;
Figure 14 is to demarcate the image that nozzle head rotates to during 270 ° of positions in the fixed camera visual field;
Figure 15 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of x-axis negative direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 16 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of x-axis positive direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 17 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of y-axis negative direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 18 is to demarcate nozzle head in device coordinate system, with respect to initial position along after the mobile a/2 length of y-axis positive direction
Demarcate image in the fixed camera visual field for the nozzle head center;
Figure 19 is the Comparative result of coordinate before and after fixed camera correction and the anglec of rotation.
Specific embodiment
Specific embodiment one:
A kind of bearing calibration of fixed camera of present embodiment, is realized by following steps:
Step one: initialization chip mounter camera setting, the movable length a of setting fixed camera timing placement head, unit
For mm, No. 1 placement head, after anc nozzle head groove is drawn and demarcated nozzle head, moves to directly over the fixed camera visual field, correction
Object is to demarcate nozzle head;What anc represented is nozzle head groove.
Step 2: this moment No. 1 position in device coordinate system for the placement head is set to initial position, first by No. 1 placement head
X-axis negative direction along device coordinate system moves a/2 length, recalls image detecting program, obtains demarcation nozzle head center and exists
Position coordinateses in fixed camera, are designated as d1 (x1,y1);Then No. 1 placement head is moved back to initial position, then by No. 1 placement head edge
The x-axis positive direction device coordinate system moves a/2 length, calls image detecting program, obtains demarcation nozzle head center and is fixing
Magazine position coordinateses, are designated as d2 (x2, y2);No. 1 placement head is moved back to initial position, then by No. 1 placement head along equipment
The y-axis negative direction of coordinate system moves a/2 length, calls image detecting program, obtains demarcating nozzle head center in fixed camera
Position coordinateses, be designated as d3 (x3, y3);Then No. 1 placement head is moved back to initial position, then No. 1 placement head is sat along equipment
The y-axis positive direction of mark system moves a/2 length, calls image detecting program, obtains demarcating nozzle head center in fixed camera
Position coordinateses, are designated as d4 (x4,y4), the unit of described position coordinateses is mm.
Image detecting program of the present invention is to adopt machine learning algorithm, and for being known by the image of input
Do not go out the program of the corresponding position coordinateses in nozzle head center of wherein appearance, because this kind of image detecting program is in prior art
Conventional means, the training set for example consisting of picture adds parameter attribute to be trained, obtains a grader, this classification
The input of device is picture, and output is position coordinateses.Because this is the conventional meanses in machine learning field, therefore the present invention is not to this figure
As detection program is described extensively.
" calling image detecting program " of the present invention is it should be appreciated that by captured by the fixed camera under current state
To image input to image detecting program, draw the position coordinateses being identified under current state." current state " refers mainly to
Be current location.
Step 3: No. 1 placement head is moved back to the initial position defined in step 2, No. 1 placement head is rotated respectively to institute
State 0 °, 90 °, 180 ° and 270 ° of positions in device coordinate system, call image detecting program, according to described 4 angles of rotation,
Obtain demarcating position coordinateses in fixed camera for the nozzle head centre dot, be designated as (x respectively0,y0)、(x90,y90)、(x180,
y180) and (x270,y270), unit is pixel;And record now No. 1 placement head position coordinateses in device coordinate system
(xEquipment,yEquipment), unit is mm, and described No. 1 placement head is the initial point of placement head coordinate system;Heretofore described rotation is inverse
Hour hands rotate.
Step 4: 360 ° of positions that No. 1 placement head is rotated to described device coordinate system, that is, first defined in step 2
Beginning position, repeat step two, obtain 4 groups of position coordinateses d '1(x′1,y′1)、d′2(x′2,y′2)、d′3(x′3,y′3)、d′4(x′4,
y′4), unit is pixel;
Step 5: 8 shift position coordinates of the placement head being obtained according to step 2 and step 4, it is calculated 4 anglecs of rotation
Degree θ1、θ2、θ′1With θ '2, the anglec of rotation under device coordinate system for the final fixed camera coordinate system is
Detailed process is:
Step May Day: calculate d1、d2Point and d3、d4Point group is in line the angle in image coordinate system:
Step 5 two: calculate d '1、d′2Point and d '3、d′4Point group is in line the angle in device coordinate system:
Step 5 three: θ1, θ2, θ '1, θ '2Should be roughly equal, the calculating anglec of rotation in device coordinate system for the fixed camera:
Step 6: 8 shift position coordinates according to obtaining No. 1 placement head in step 2 and step 4 calculate fixation
The width of pixel on camera x and y direction, i.e. fixed camera scale in the x and y direction, it is designated as w respectivelyFixed camera xAnd wFixed camera y, single
Position is mm/pix;
Step 7: in step 3, after 4 angles of rotation, demarcate position in fixed camera for the nozzle head centre dot
Coordinate, is designated as (x respectively0,y0)、(x90,y90)、(x180,y180) and (x270,y270), demarcation nozzle head is calculated according to this 4 class value
Mean place coordinate in fixed camera coordinate system for the center
Step 8: by position coordinateses (x in device coordinate system for No. 1 placement head of record in step 3Equipment,yEquipment), step
Rapid five and the parameter that obtains of step 6 and step 7 and coordinate figure bring equation below into:
It is calculated the photocentre of the fixed camera coordinate (x in device coordinate systemFixed camera,yFixed camera).
Specific embodiment two:
From unlike specific embodiment one, step one particularly as follows:
Step is one by one: clicks on the functional keyss for paster fixed camera, fixing phase is read in the prompting according to graphic interface
The movable length a of machine;
Step one two: all suction nozzles are placed in the prompting according to graphical interfaces;
Step one three: control hardware to obtain demarcation nozzle head from nozzle head lay down location, according to the graphical interfaces of chip mounter
Prompting moves to No. 1 placement head directly over fixed camera central visual field position;
Step one four: control No. 1 placement head to move to above fixed camera center.
Present embodiment can be in concrete operations:
1) click on<the 5. fixed camera 1>button in chip mounter, point out to place suction nozzle.From " movable length " combo box
Read the movable length of fixed camera in " fixed camera " control, be set to a (a > 0), unit mm.
2) click on next button, place all suction nozzles.No. 1 placement head of prompting is drawn from anc and is demarcated suction nozzle.
3) hardware is controlled to obtain calibration tool from anc, software interface display waits " acquisition calibration tool ", controls image
Part shows the image of flight camera 1.Mobile No. 1 placement head of prompting is to directly over fixed camera central visual field position.
4) No. 1 placement head is controlled to move to above fixed camera center, image display window shows fixed camera
Image, software interface display waits moving process.
Other structures and parameter are identical with specific embodiment one.
Specific embodiment three:
From unlike specific embodiment one or two, step 2 particularly as follows:
Step 2 one: No. 1 placement head is moved along the x-axis-a/2, if now No. 1 placement head is relatively fixed the seat of camera photocentre
It is designated as d (x, y)=(- a/2,0), unit mm;
Step 2 two: the image that now fixed camera is photographed inputs to image detecting program, obtains demarcating nozzle head
Position d in fixed camera for the centre dot1(x1,y1), unit is pixel;
Step 2 three: No. 1 placement head is moved along the x-axis a, the coordinate that now No. 1 placement head is relatively fixed camera photocentre is
(a/2,0), the image that now fixed camera is photographed inputs to image detecting program, obtains position in fixed camera for the center of circle
Put d2(x2,y2), unit pixel;
Step 2 four: No. 1 placement head is moved along the x-axis-a/2, and moves-a/2 along y-axis, now No. 1 placement head is relative
The coordinate of fixed camera photocentre is that (0, a/2), the image that now fixed camera is photographed inputs to image detecting program, obtains
Position in fixed camera for the center of circle, is designated as d3(x3,y3), unit pixel;
Step 2 five: No. 1 placement head is moved a along y-axis, the coordinate that now No. 1 placement head is relatively fixed camera photocentre is
(0, a/2), repeat step two or two, obtain position in fixed camera for the center of circle, be designated as d4(x4,y4), unit pixel.
Other structures and parameter are identical with specific embodiment one or two.
Specific embodiment four:
From unlike one of specific embodiment one to three, the step 3 of present embodiment particularly as follows:
Step 3 one: No. 1 placement head is moved back to the initial position defined in step 2, now fixed camera is photographed
Image inputs to image detecting program, obtains demarcating position in fixed camera for the nozzle head center, is designated as d0(x0,y0), unit
Pixel;
Step 3 two: No. 1 placement head is rotated the figure photographing to fixed camera when 90 °, 180 ° and 270 ° of positions respectively
As inputting to image detecting program, obtain demarcating correspondence position in fixed camera for the nozzle head center, be designated as (x90,y90)、
(x180,y180)、(x270,y270), unit is pixel, and records position coordinateses in device coordinate system for No. 1 placement head for (xEquipment,
yEquipment), unit is mm.
One of other structures and parameter and specific embodiment one to three are identical.
Specific embodiment five:
From unlike one of specific embodiment one to four, the step 4 of present embodiment particularly as follows:
Step 4 one: No. 1 placement head is rotated to 360 ° of positions, i.e. initial position defined in step 2;
Step 4 two: No. 1 placement head is moved a/2 along x negative sense axle, if now No. 1 placement head is relatively fixed camera photocentre
Coordinate be d ' (x ', y ')=(- a/2,0), unit be mm;
Step 4 three: the image that now fixed camera is photographed inputs to image detecting program, obtains demarcating nozzle head
Position d ' in fixed camera for the centre dot1(x′1,y′1), unit is pixel;
Step 4 four: by No. 1 placement head along the positive mobile a of x-axis, now No. 1 placement head is relatively fixed the seat of camera photocentre
It is designated as (a/2,0), the image that now fixed camera is photographed inputs to image detecting program, obtain the center of circle in fixed camera
Position, be designated as d '2(x′2,y′2), unit pixel;
Step 4 five: No. 1 placement head is moved a/2 along x-axis negative sense, and moves a/2, now No. 1 paster along y-axis negative sense
The coordinate that head is relatively fixed camera photocentre be d ' (x ', y ')=(0, a/2), image that now fixed camera is photographed input to
Image detecting program, obtains position in fixed camera for the center of circle, is designated as d '3(x′3,y′3), unit pixel;
Step 4 six: along the positive mobile a of y-axis, the coordinate that now No. 1 placement head is relatively fixed camera photocentre is d ' to placement head
(x ', y ')=(0, a/2), the image that now fixed camera is photographed inputs to image detecting program, obtains the center of circle and is fixing
Magazine position, is designated as d '4(x′4,y′4), unit pixel.
Now, four positions are as shown in Figure 3.Wherein, position 1 ', 2 ' is parallel with y-axis, and position 3 ', 4 ' is parallel with x-axis.
If coordinate in image coordinate system for the datum mark is (x ' on each positioni,y′i), i=1,2,3,4.
One of other structures and parameter and specific embodiment one to four are identical.
Specific embodiment six:
From unlike one of specific embodiment one to five, the step 6 of present embodiment particularly as follows:
Step 2 is brought into following public affairs with 8 different shift position coordinates of No. 1 placement head of acquisition in step 4
Calculated in formula.
Step 6 one: on fixed camera x direction, the width of pixel is:
Step 6 two: on fixed camera y direction, the width of pixel is:
One of other structures and parameter and specific embodiment one to six are identical.
One of other structures and parameter and specific embodiment one to five are identical.
Specific embodiment seven:
From unlike one of specific embodiment one to six, the step 7 of present embodiment particularly as follows:
4 groups of position of rotation coordinate (x in fixed camera for the placement head center will be demarcated in step 30,y0)、(x90,y90)、
(x180,y180) and (x270,y270) be brought in formula to carry out being calculated and demarcate placement head center in fixed camera coordinate system
Mean place coordinateSpecific formula for calculation is as follows:
One of other structures and parameter and specific embodiment one to six are identical.
Specific embodiment eight:
From unlike one of specific embodiment one to seven, the step 8 of present embodiment particularly as follows:
By position coordinateses (x in device coordinate system for No. 1 placement head of record in step 3Equipment,yEquipment), step 5 and step
Rapid six and step 7 in the rotation angle value that calculates, scale value and coordinate figure substitute into equation below:
It is calculated the photocentre of the fixed camera coordinate (x in device coordinate systemFixed camera,yFixed camera).
One of other structures and parameter and specific embodiment one to seven are identical.
Specific embodiment nine:
From unlike one of specific embodiment one to eight, the moving long of fixed camera timing placement head in step one
Degree a is 5mm.
Claims (9)
1. a kind of fixed camera bearing calibration is it is characterised in that realize according to the following steps:
Step one: initialization chip mounter camera setting, the movable length a of setting fixed camera timing placement head, unit is mm,
No. 1 placement head, after anc nozzle head groove is drawn and demarcated nozzle head, moves to directly over the fixed camera visual field, described demarcation is inhaled
Mouth is the object of correction;
Step 2: this moment No. 1 position in device coordinate system for the placement head is set to initial position, first by No. 1 placement head along
The x-axis negative direction of device coordinate system moves a/2 length, recalls image detecting program, obtains demarcation nozzle head center and is fixing
Magazine position coordinateses, are designated as d1 (x1,y1);Then No. 1 placement head is moved back to initial position, then by No. 1 placement head along setting
The x-axis positive direction of standby coordinate system moves a/2 length, calls image detecting program, obtains demarcating nozzle head center in fixed camera
In position coordinateses, be designated as d2 (x2, y2);No. 1 placement head is moved back to initial position, then by No. 1 placement head along device coordinate
The y-axis negative direction of system moves a/2 length, calls image detecting program, obtains demarcating position in fixed camera for the nozzle head center
Put coordinate, be designated as d3 (x3, y3);Then No. 1 placement head is moved back to initial position, then by No. 1 placement head along device coordinate system
Y-axis positive direction move a/2 length, call image detecting program, obtain demarcate position in fixed camera for the nozzle head center
Coordinate, is designated as d4 (x4,y4), the unit of described position coordinateses is mm;
Step 3: No. 1 placement head is moved back to the initial position defined in step 2, No. 1 placement head is rotated respectively and sets to described
0 °, 90 °, 180 ° and 270 ° of positions in standby coordinate system, call image detecting program, according to described 4 angles of rotation, obtain
Demarcate position coordinateses in fixed camera for the nozzle head centre dot, be designated as (x respectively0,y0)、(x90,y90)、(x180,y180) and
(x270,y270), unit is pixel;And record now No. 1 placement head position coordinateses (x in device coordinate systemEquipment,
yEquipment), unit is mm, and described No. 1 placement head is the initial point of placement head coordinate system;
Step 4: 360 ° of positions that No. 1 placement head is rotated to described device coordinate system, i.e. initial bit defined in step 2
Put, repeat step two, obtain 4 groups of position coordinateses d '1(x′1,y′1)、d′2(x′2,y′2)、d′3(x′3,y′3)、d′4(x′4,y′4),
Unit is pixel;
Step 5: 8 shift position coordinates of the placement head being obtained according to step 2 and step 4, it is calculated 4 anglecs of rotation
θ1、θ2、θ′1With θ '2, the anglec of rotation under device coordinate system for the final fixed camera coordinate system is
Detailed process is:
Step May Day: calculate d1、d2Point and d3、d4Point group is in line the angle in image coordinate system:
Step 5 two: calculate d '1、d′2Point and d '3、d′4Point group is in line the angle in device coordinate system:
Step 5 three: θ1, θ2, θ '1, θ '2Should be roughly equal, the calculating anglec of rotation in device coordinate system for the fixed camera:
Step 6: 8 shift position coordinates according to obtaining No. 1 placement head in step 2 and step 4 calculate fixed camera
The width of pixel on x and y direction, i.e. fixed camera scale in the x and y direction, it is designated as w respectivelyFixed camera xAnd wFixed camera y, unit is
mm/pix;
Step 7: in step 3, after 4 angles of rotation, demarcate position coordinateses in fixed camera for the nozzle head centre dot,
It is designated as (x respectively0,y0)、(x90,y90)、(x180,y180) and (x270,y270), demarcation nozzle head center is calculated according to this 4 class value
Mean place coordinate in fixed camera coordinate system
Step 8: by position coordinateses (x in device coordinate system for No. 1 placement head of record in step 3Equipment,yEquipment), step 5
The parameter obtaining with step 6 and step 7 and coordinate figure bring equation below into:
It is calculated the photocentre of the fixed camera coordinate (x in device coordinate systemFixed camera,yFixed camera).
2. fixed camera bearing calibration according to claim 1 it is characterised in that step one particularly as follows:
Step is one by one: clicks on the functional keyss for paster fixed camera, fixed camera is read in the prompting according to graphic interface
Movable length a;
Step one two: all suction nozzles are placed in the prompting according to graphical interfaces;
Step one three: control hardware to obtain demarcation nozzle head from nozzle head lay down location, according to the graphical interfaces prompting of chip mounter
No. 1 placement head is moved to directly over fixed camera central visual field position;
Step one four: control No. 1 placement head to move to above fixed camera center.
3. fixed camera bearing calibration according to claim 1 it is characterised in that step 2 particularly as follows:
Step 2 one: No. 1 placement head is moved along the x-axis-a/2, if the coordinate that now No. 1 placement head is relatively fixed camera photocentre is
D (x, y)=(- a/2,0), unit mm;
Step 2 two: the image that now fixed camera is photographed inputs to image detecting program, obtains demarcating nozzle head center
Position d in fixed camera for the round dot1(x1,y1), unit is pixel;
Step 2 three: No. 1 placement head is moved along the x-axis a, the coordinate that now No. 1 placement head is relatively fixed camera photocentre be (a/2,
0) image, now fixed camera being photographed inputs to image detecting program, obtains position d in fixed camera for the center of circle2
(x2,y2), unit is pixel;
Step 2 four: No. 1 placement head is moved along the x-axis-a/2, and moves-a/2 along y-axis, now No. 1 placement head is relatively fixed
The coordinate of camera photocentre is that (0, a/2), the image that now fixed camera is photographed inputs to image detecting program, obtains the center of circle
Position in fixed camera, is designated as d3(x3,y3), unit is pixel;
Step 2 five: No. 1 placement head is moved a along y-axis, the coordinate that now No. 1 placement head is relatively fixed camera photocentre is (0, a/
2), repeat step two or two, obtain position in fixed camera for the center of circle, are designated as d4(x4,y4), unit is pixel.
4. fixed camera bearing calibration according to claim 1 it is characterised in that step 3 particularly as follows:
Step 3 one: No. 1 placement head is moved back to the initial position defined in step 2, the image that now fixed camera is photographed
Input to image detecting program, obtain demarcating position in fixed camera for the nozzle head center, be designated as d0(x0,y0), unit is picture
Element;
Step 3 two: No. 1 placement head is rotated respectively to fixed camera when 90 °, 180 ° and 270 ° of positions the image photographing defeated
Enter to image detecting program, obtain demarcating correspondence position in fixed camera for the nozzle head center, be designated as (x90,y90)、(x180,
y180)、(x270,y270), unit is pixel, and records position coordinateses in device coordinate system for No. 1 placement head for (xEquipment,yEquipment),
Unit is mm.
5. fixed camera bearing calibration according to claim 1 it is characterised in that step 4 particularly as follows:
Step 4 one: No. 1 placement head is rotated to 360 ° of positions, i.e. initial position defined in step 2;
Step 4 two: No. 1 placement head is moved a/2 along x negative sense axle, if now No. 1 placement head is relatively fixed the seat of camera photocentre
It is designated as d ' (x ', y ')=(- a/2,0), unit is mm;
Step 4 three: the image that now fixed camera is photographed inputs to image detecting program, obtains demarcating nozzle head center
Position d ' in fixed camera for the round dot1(x′1,y′1), unit is pixel;
Step 4 four: by No. 1 placement head along the positive mobile a of x-axis, the coordinate that now No. 1 placement head is relatively fixed camera photocentre is
(a/2,0), the image that now fixed camera is photographed inputs to image detecting program, obtains position in fixed camera for the center of circle
Put, be designated as d '2(x′2,y′2), unit is pixel;
Step 4 five: No. 1 placement head is moved a/2 along x-axis negative sense, and moves a/2, now No. 1 placement head phase along y-axis negative sense
Coordinate to fixed camera photocentre is that d ' (x ', y ')=(0, a/2), the image that now fixed camera is photographed inputs to image
Detection program, obtains position in fixed camera for the center of circle, is designated as d '3(x′3,y′3), unit is pixel;
Step 4 six: placement head along the positive mobile a of y-axis, coordinate that now No. 1 placement head is relatively fixed camera photocentre be d ' (x ',
Y ')=(0, a/2), the image that now fixed camera is photographed inputs to image detecting program, obtains the center of circle in fixed camera
In position, be designated as d '4(x′4,y′4), unit is pixel.
6. fixed camera bearing calibration according to claim 1 it is characterised in that step 6 particularly as follows:
Step 2 is brought in formula below with 8 different shift position coordinates of No. 1 placement head of acquisition in step 4
Calculated;
Step 6 one: on fixed camera x direction, the width of pixel is:
Step 6 two: on fixed camera y direction, the width of pixel is:
7. fixed camera bearing calibration according to claim 1 it is characterised in that step 7 particularly as follows:
4 groups of position of rotation coordinate (x in fixed camera for the placement head center will be demarcated in step 30,y0)、(x90,y90)、
(x180,y180) and (x270,y270) be brought in formula to carry out being calculated and demarcate placement head center in fixed camera coordinate system
Mean place coordinateSpecific formula for calculation is as follows:
8. fixed camera bearing calibration according to claim 1 it is characterised in that step 8 particularly as follows:
By position coordinateses (x in device coordinate system for No. 1 placement head of record in step 3Equipment,yEquipment), step 5 and step 6
And rotation angle value, scale value and the coordinate figure substitution equation below calculating in step 7:
It is calculated the photocentre of the fixed camera coordinate (x in device coordinate systemFixed camera,yFixed camera).
9. fixed camera bearing calibration according to claim 1 is it is characterised in that described fixed camera timing placement head
Movable length a be 5mm.
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CN112697112A (en) * | 2020-12-29 | 2021-04-23 | 东南大学 | Method and device for measuring horizontal plane inclination angle of camera |
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