CN106338963A - Sudden stop protection control method of multiple-console electronic control system - Google Patents

Sudden stop protection control method of multiple-console electronic control system Download PDF

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Publication number
CN106338963A
CN106338963A CN201610816894.0A CN201610816894A CN106338963A CN 106338963 A CN106338963 A CN 106338963A CN 201610816894 A CN201610816894 A CN 201610816894A CN 106338963 A CN106338963 A CN 106338963A
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major loop
flag
control
host computer
loop subsystem
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CN106338963B (en
Inventor
伍普照
贺文
熊颉
施蔚加
杨琦
娄卉芳
刘东山
涂嵩
彭赛锋
旷世
许水平
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Zhuzhou CRRC Times Electric Co Ltd
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Zhuzhou Zhongche Era Equipment Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Abstract

The invention discloses a sudden stop protection control method of a multiple-console electronic control system. The method comprises the following steps of in the multiple-console electronic control system, making a physical connection line of a sudden stop button of each console connect to an input terminal of a master control module respectively; when an upper computer of each console logs in, distributing one major loop subsystem for each upper computer by the master control module and automatically associating input signals of the physical connection line of the sudden stop button of each console with the distributed major loop subsystem through a program; and when the sudden stop button of any one console is pressed down, disconnecting a breaker of the major loop subsystem associated with the input signal by the master control module so as to realize sudden stop protection. In the invention, when the sudden stop button is pressed down, the corresponding major loop subsystem can be automatically identified and disconnected, and other major loop subsystems can be guaranteed to work normally, the upper computers of the consoles are spare to each other, and the method possesses advantages that flexibility is good, safety is high and reliability is good.

Description

A kind of jerk protection control method of multiple console electric-control system
Technical field
The present invention relates to jerk protects control technology and in particular to a kind of jerk protection of multiple console electric-control system controls Method.
Background technology
Multiple console electric-control system common at present typically may have several major loop subsystems, often each major loop subsystem One scram button all can be set, typically all control the chopper of major loop subsystem, each scram button by hardwired It is fixedly connected, a corresponding major loop subsystem, when pressing jerk, corresponding major loop chopper executes trip protection.
As shown in figure 1, multiple console electric-control system common at present can arrange multiple control stations, each control station includes One host computer and a scram button, each scram button controls a corresponding major loop subsystem, and scram button Connected by hard-wired mode and corresponding major loop subsystem between, for example control station #1 includes host computer pc1 and jerk Button #1, scram button #1 are used for realizing function 1 with major loop subsystem #1(by hardwired) it is connected, control station #2 includes Position machine pc2 and scram button #2, scram button #2 is used for realizing function 2 with major loop subsystem #2(by hardwired) be connected, Control station #3 includes host computer pc3 and scram button #3, and scram button #3 passes through hardwired and major loop subsystem #3(is used in fact Existing function 3) it is connected.But, the shortcoming of this mode is obvious, and every host computer and each scram button can only be in contrast The major loop subsystem contact answered, that is, can only correspond, when certain host computer or certain scram button break down, Corresponding major loop subsystem can only quit work.
Content of the invention
The technical problem to be solved in the present invention: for the problems referred to above of prior art, when providing one kind to press scram button Can automatic identification disconnect corresponding major loop subsystem, and can guarantee that other major loop subsystem normal work, control station Host computer can be standby each other, motility is good, safe, the jerk of the multiple console electric-control system of good reliability protection control Method processed.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is:
A kind of jerk protection control method of multiple console electric-control system, step includes:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes at least one major loop subsystem when the host computer of each control station logs in for each host computer System, and the input signal of the physical connection of the scram button of each control station is passed through major loop of Automatic Program associated allocation System;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal Chopper disconnect realize jerk protection.
Preferably, described step 2) detailed step include:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
Preferably, the detailed step of described step 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1, Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface.
The jerk protection control method of multiple console electric-control system of the present invention has an advantage that the present invention in multiple console In electric-control system the host computer of each control station be connected with main control module by network, the control output end of main control module respectively and On the basis of the breaker control end of each major loop subsystem is connected, the physical connection of the scram button of each control station is divided It is not connected with the input of main control module, main control module distributes for each host computer when the host computer of each control station logs in One major loop subsystem, and the major loop by the input signal associated allocation of the physical connection of the scram button of each control station Subsystem, when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal The chopper of system disconnects realizes jerk protection, from physically decoupling will be realized between control station and major loop subsystem, will Main control module, as the connection carrier between control station and major loop subsystem, when being in an emergency, presses scram button When can automatic identification disconnect corresponding major loop subsystem, and can guarantee that other major loop subsystem normal work, control The host computer of platform can be standby each other, has the advantages that motility is good, safe, good reliability.
Brief description
Fig. 1 is the multiple console electrical control system structure schematic diagram of prior art.
Fig. 2 is the method basic procedure schematic diagram of the embodiment of the present invention one.
Fig. 3 is the multiple console electrical control system structure schematic diagram of the embodiment of the present invention one.
Fig. 4 is the logical schematic of initialisation identifications position in the embodiment of the present invention one.
Fig. 5 is the schematic flow sheet of upper computer selecting major loop subsystem in the embodiment of the present invention one.
Fig. 6 is the logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Fig. 7 is the flag logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Fig. 8 is the logical schematic calling major loop subsystem m2 in the embodiment of the present invention one.
Fig. 9 is the flag logical schematic calling major loop subsystem m2 in the embodiment of the present invention one.
Figure 10 is the logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Figure 11 is the flag logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Figure 12 is the logical schematic of scram button e1 in the embodiment of the present invention one.
Figure 13 is the logical schematic of scram button e2 in the embodiment of the present invention one.
Figure 14 is the logical schematic of scram button e3 in the embodiment of the present invention one.
Figure 15 is the jerk logical schematic of major loop subsystem m1~m3 in the embodiment of the present invention one.
Specific embodiment
Multiple console electric-control system is most commonly that two, three host computers of setting, the automatically controlled system of multiple console larger at present System has five, six host computers.Multiple console because of multiple console electric-control systems more than three host computers and three host computers Electric control system controls principle is identical, therefore hereafter will be (to correspond to host computer pc1~pc3, and jerk is pressed with three control stations Button e1~e3), as a example the multiple console electric-control system of three major loop subsystems (major loop subsystem m1~m3), to the present invention The jerk protection control method of multiple console electric-control system is described in further detail.
Embodiment one:
In the present embodiment, specifically host computer pc1~pc3 carries out man-to-man control to major loop subsystem m1~m3, but its Control planning is compared with prior art and on-fixed.
As shown in Fig. 2 the jerk of the present embodiment multiple console electric-control system protects the step of control method to include:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes a major loop subsystem when the host computer of each control station logs in for each host computer, and The input signal of the physical connection of the scram button of each control station is passed through the major loop subsystem of Automatic Program associated allocation;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal Chopper disconnect realize jerk protection.
The main control module of the present embodiment is plc main control module, can also adopt other control chips in addition as needed.As Shown in Fig. 3, the physical connection of the scram button of each control station is connected by the present embodiment respectively with the input of main control module, will To three input ports of plc main control module, three output points of plc main control module replace the physical connection reconfiguration of former scram button Circuit for former jerk trip(ping) circuit.When pressing scram button, emergent stop signal is first input into plc main control module, then through plc master The jerk control program of control module instructs in combination with host computer, controls output corresponding major loop tripping operation.
In the present embodiment, described step 2) detailed step include:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;As shown in figure 4, the present embodiment The flag of middle corresponding host computer pc1 includes flag 11, flag 12 and flag 13, and flag 11 is 1p1, flag 12 For 1p2, identifying 13 is 1p3;The flag of corresponding host computer pc2 includes flag 21, flag 22 and flag 23, flag 21 is 2p1, and flag 22 is 2p2, and mark 23 is 2p3;The flag of corresponding host computer pc3 includes flag 31, flag 32 With flag 33, flag 31 is 3p1, and flag 32 is 3p2, and flag 33 is 3p2, and above-mentioned flag is defaulted as 0, every time on Electricity initialization once, that is, resets;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
Host computer logs in and specifically refers to log in host computer user program, logs in and selects during host computer user program to prepare to control Major loop subsystem, enter the major loop subsystem of selection after confirmation, now host computer is by the major loop in plc main control module The corresponding home position of subsystem 1, other set to 0.Referring to Fig. 5, (1) host computer pc1 logs in, in major loop subsystem selection interface There is provided major loop subsystem m1~m3 available (one-out-three), user have finally chosen major loop subsystem m2, host computer pc1 In the flag 11~flag 13 of corresponding major loop subsystem m1~m3, flag 12 is set to 1, flag 11, flag 13 Set to 0, host computer pc1 is also by loop choice real-time data sharing on all in the LANs such as host computer pc2, host computer pc3 Position machine;(2) host computer pc2 logs in, due to passing through loop choice real-time data sharing between host computer pc1~host computer pc3, main Subsystem m2 is unavailable in loop, and host computer pc2 only has major loop subsystem m1, m3 can in major loop subsystem selection interface Selective (alternative), user have finally chosen major loop subsystem m3, the corresponding major loop subsystem m1~m3's of host computer pc2 In flag 21~flag 23, flag 23 is set to 1, and flag 21, flag 22 are set to 0, and loop is also selected by host computer pc2 Select real-time data sharing to all host computers in the LANs such as host computer pc1, host computer pc3;(3) host computer pc3 logs in, due to Pass through loop choice real-time data sharing, subsystem m2, m3 are unavailable for major loop between host computer pc1~host computer pc3, Host computer pc3 only has major loop subsystem m1 in major loop subsystem selection interface, and available (single choice, user have finally chosen In the flag 31~flag 33 of the corresponding major loop subsystem m1~m3 of major loop subsystem m1, host computer pc3, flag 31 Be set to 1, flag 32, flag 33 are set to 0, host computer pc3 also by loop choice real-time data sharing to host computer pc1, on All host computers in the LANs such as position machine pc2.No matter which platform host computer exits, it is automatically releasable authority when exiting that is to say, that leading The corresponding flag of corresponding major loop subsystem in plc main control module can be reset by the right to choose release of loop subsystem.
The major loop subsystem that host computer have selected, the mastery routine of plc main control module just can call corresponding subprogram mould Block, otherwise program never call, so can improve the plc executing efficiency of plc main control module moreover it is possible to realize the journey of major loop Sequence interlocks, and improves the safety of whole electric-control system.The flag of the corresponding same major loop of different host computers is being called During major loop program module, not only interlock between each flag, and, once two other flag of home position 1 is strong System sets to 0.So can ensure that a major loop only can call once.The unique master that in the present embodiment, receive user selects returns During subsystems, the major loop subsystem that user is selected distributes to the host computer logging in, the major loop subsystem that user is selected System, the corresponding home position of both host computers 1 that logs in, and the major loop subsystem that user is selected is corresponding with other host computers Flag force set to 0.
As shown in Figure 6 and Figure 15, for major loop subsystem m1, call the enable logic bag of major loop subsystem m1 Include three kinds: the value of (1) flag 1p1 is 1, the value of flag 2p1 is 0, the value of flag 3p1 is 0;(2) value of flag 1p1 For 0, the value of flag 2p1 is 1, and the value of flag 3p1 is 0;(3) value of flag 1p1 is 0, and the value of flag 2p1 is 0, mark The value knowing position 3p1 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in fig. 7, for flag, connecting and lead back Collecting of subsystems m1 includes three kinds: the value of (1) flag 1p1 is 1, and flag 2p1, the value of flag 3p1 are 0;(2) mark The value knowing position 2p1 is 1, and flag 1p1, the value of flag 3p1 are 0;(3) value of flag 3p1 is 1, flag 1p1, mark The value knowing position 2p1 is 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in Fig. 8 and Figure 15, for major loop subsystem m2, call the enable logic bag of major loop subsystem m2 Include three kinds: the value of (1) flag 1p2 is 1, the value of flag 2p2 is 0, the value of flag 3p2 is 0;(2) value of flag 1p2 For 0, the value of flag 2p2 is 1, and the value of flag 3p2 is 0;(3) value of flag 1p2 is 0, and the value of flag 2p2 is 0, mark The value knowing position 3p2 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in figure 9, for flag, connecting and lead back Collecting of subsystems m2 includes three kinds: the value of (1) flag 1p2 is 1, and flag 2p2, the value of flag 3p2 are 0;(2) mark The value knowing position 2p2 is 1, and flag 1p2, the value of flag 3p2 are 0;(3) value of flag 3p2 is 1, flag 1p2, mark The value knowing position 2p2 is 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in Figure 10 and Figure 15, for major loop subsystem m3, call the enable logic of major loop subsystem m3 Including three kinds: the value of (1) flag 1p3 is 1, the value of flag 2p3 is 0, and the value of flag 3p3 is 0;(2) flag 1p3 It is worth for 0, the value of flag 2p3 is 1, the value of flag 3p3 is 0;(3) value of flag 1p3 is 0, and the value of flag 2p3 is 0, The value of flag 3p3 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in figure 11, for flag, connect Collecting of major loop subsystem m3 includes three kinds: the value of (1) flag 1p3 is 1, and flag 2p3, the value of flag 3p3 are 0; (2) value of flag 2p3 is 1, and flag 1p3, the value of flag 3p3 are 0;(3) value of flag 3p3 is 1, flag 1p3, the value of flag 2p3 are 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in figure 12, for scram button e1, when scram button e1 presses, if the value of flag 1p1 is 1, the value of flag 2p1 is 0, when the value of flag 3p1 is 0, then triggering jerk relaying em11 signal, if flag 1p2 It is worth for 1, the value of flag 2p2 is 0, when the value of flag 3p2 is 0, then triggering jerk relaying em13 signal, if flag The value of 1p3 is 1, and the value of flag 2p3 is 0, when the value of flag 3p3 is 0, then triggering jerk relaying em13 signal.As Figure 13 Shown, for scram button e2, when scram button e2 presses, if the value of flag 1p1 is 1, the value of flag 2p1 For 0, when the value of flag 3p1 is 0, then triggering jerk relaying em11 signal, if the value of flag 1p2 is 1, flag 2p2 Value be 0, when the value of flag 3p2 is 0, then triggering jerk relaying em13 signal, if the value of flag 1p3 is 1, flag The value of 2p3 is 0, when the value of flag 3p3 is 0, then triggering jerk relaying em13 signal.As shown in figure 14, for scram button For e3, when scram button e3 presses, if the value of flag 1p1 is 1, the value of flag 2p1 is 0, the value of flag 3p1 During for 0, then triggering jerk relaying em11 signal, if the value of flag 1p2 is 1, the value of flag 2p2 is 0, flag 3p2 Value when being 0, then triggering jerk relaying em13 signal, if the value of flag 1p3 is 1, the value of flag 2p3 is 0, flag When the value of 3p3 is 0, then triggering jerk relaying em13 signal.As shown in figure 15, the jerk program of plc main control module is finally defeated Going out logic is: if receiving one of jerk relaying em11 signal, jerk relaying em21 signal, jerk relaying em31 signal, touches Send out the jerk protection of major loop subsystem m1;If receiving jerk relaying em12 signal, jerk relaying em22 signal, jerk relaying One of em32 signal, then the jerk protection of triggering major loop subsystem m2;If receiving jerk relaying em13 signal, jerk relaying One of em23 signal, jerk relaying em34 signal, then the jerk protection of triggering major loop subsystem m3.
In the present embodiment, the detailed step of step 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1, Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface, by Show jerk state in host computer interface, when jerk is pressed, conveniently check.
Embodiment two:
The present embodiment is essentially identical with embodiment one, its difference be in the present embodiment specifically host computer pc1~pc3 to leading back Subsystems m1~m3 carries out the control of one-to-many.Concrete difference is step 2) in, main control module is upper in each control station Multiple major loop subsystems are distributed for each host computer when position machine logs in, and by the physics of the scram button of each control station even The input signal of line passes through the major loop subsystem of Automatic Program associated allocation.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned enforcement Example, all technical schemes belonging under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications Should be regarded as protection scope of the present invention.

Claims (3)

1. a kind of jerk protection control method of multiple console electric-control system is it is characterised in that step includes:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes at least one major loop subsystem when the host computer of each control station logs in for each host computer System, and the input signal of the physical connection of the scram button of each control station is passed through major loop of Automatic Program associated allocation System;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal Chopper disconnect realize jerk protection.
2. the jerk protection control method of multiple console electric-control system according to claim 1 is it is characterised in that described step The detailed step of rapid 2) includes:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
3. the jerk protection control method of multiple console electric-control system according to claim 2 is it is characterised in that described step The detailed step of rapid 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1, Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface.
CN201610816894.0A 2016-09-12 2016-09-12 A kind of emergency stop protection control method of multiple console electric-control system Active CN106338963B (en)

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CN108810176B (en) * 2018-08-22 2024-03-15 江苏华章智能科技有限公司 RGV trolley control system and control method thereof
CN111102257A (en) * 2018-10-29 2020-05-05 株洲中车时代电气股份有限公司 Hydraulic cylinder synchronous control method and system for controlling synchronous action of multiple hydraulic cylinders
CN111102257B (en) * 2018-10-29 2021-04-27 株洲中车时代电气股份有限公司 Hydraulic cylinder synchronous control method and system for controlling synchronous action of multiple hydraulic cylinders

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