CN106338963A - Sudden stop protection control method of multiple-console electronic control system - Google Patents
Sudden stop protection control method of multiple-console electronic control system Download PDFInfo
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- CN106338963A CN106338963A CN201610816894.0A CN201610816894A CN106338963A CN 106338963 A CN106338963 A CN 106338963A CN 201610816894 A CN201610816894 A CN 201610816894A CN 106338963 A CN106338963 A CN 106338963A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
Abstract
The invention discloses a sudden stop protection control method of a multiple-console electronic control system. The method comprises the following steps of in the multiple-console electronic control system, making a physical connection line of a sudden stop button of each console connect to an input terminal of a master control module respectively; when an upper computer of each console logs in, distributing one major loop subsystem for each upper computer by the master control module and automatically associating input signals of the physical connection line of the sudden stop button of each console with the distributed major loop subsystem through a program; and when the sudden stop button of any one console is pressed down, disconnecting a breaker of the major loop subsystem associated with the input signal by the master control module so as to realize sudden stop protection. In the invention, when the sudden stop button is pressed down, the corresponding major loop subsystem can be automatically identified and disconnected, and other major loop subsystems can be guaranteed to work normally, the upper computers of the consoles are spare to each other, and the method possesses advantages that flexibility is good, safety is high and reliability is good.
Description
Technical field
The present invention relates to jerk protects control technology and in particular to a kind of jerk protection of multiple console electric-control system controls
Method.
Background technology
Multiple console electric-control system common at present typically may have several major loop subsystems, often each major loop subsystem
One scram button all can be set, typically all control the chopper of major loop subsystem, each scram button by hardwired
It is fixedly connected, a corresponding major loop subsystem, when pressing jerk, corresponding major loop chopper executes trip protection.
As shown in figure 1, multiple console electric-control system common at present can arrange multiple control stations, each control station includes
One host computer and a scram button, each scram button controls a corresponding major loop subsystem, and scram button
Connected by hard-wired mode and corresponding major loop subsystem between, for example control station #1 includes host computer pc1 and jerk
Button #1, scram button #1 are used for realizing function 1 with major loop subsystem #1(by hardwired) it is connected, control station #2 includes
Position machine pc2 and scram button #2, scram button #2 is used for realizing function 2 with major loop subsystem #2(by hardwired) be connected,
Control station #3 includes host computer pc3 and scram button #3, and scram button #3 passes through hardwired and major loop subsystem #3(is used in fact
Existing function 3) it is connected.But, the shortcoming of this mode is obvious, and every host computer and each scram button can only be in contrast
The major loop subsystem contact answered, that is, can only correspond, when certain host computer or certain scram button break down,
Corresponding major loop subsystem can only quit work.
Content of the invention
The technical problem to be solved in the present invention: for the problems referred to above of prior art, when providing one kind to press scram button
Can automatic identification disconnect corresponding major loop subsystem, and can guarantee that other major loop subsystem normal work, control station
Host computer can be standby each other, motility is good, safe, the jerk of the multiple console electric-control system of good reliability protection control
Method processed.
In order to solve above-mentioned technical problem, the technical solution used in the present invention is:
A kind of jerk protection control method of multiple console electric-control system, step includes:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module
On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station
The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes at least one major loop subsystem when the host computer of each control station logs in for each host computer
System, and the input signal of the physical connection of the scram button of each control station is passed through major loop of Automatic Program associated allocation
System;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal
Chopper disconnect realize jerk protection.
Preferably, described step 2) detailed step include:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many
The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select
Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in
Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper
The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
Preferably, the detailed step of described step 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association
Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1,
Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association
Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station
Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface.
The jerk protection control method of multiple console electric-control system of the present invention has an advantage that the present invention in multiple console
In electric-control system the host computer of each control station be connected with main control module by network, the control output end of main control module respectively and
On the basis of the breaker control end of each major loop subsystem is connected, the physical connection of the scram button of each control station is divided
It is not connected with the input of main control module, main control module distributes for each host computer when the host computer of each control station logs in
One major loop subsystem, and the major loop by the input signal associated allocation of the physical connection of the scram button of each control station
Subsystem, when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal
The chopper of system disconnects realizes jerk protection, from physically decoupling will be realized between control station and major loop subsystem, will
Main control module, as the connection carrier between control station and major loop subsystem, when being in an emergency, presses scram button
When can automatic identification disconnect corresponding major loop subsystem, and can guarantee that other major loop subsystem normal work, control
The host computer of platform can be standby each other, has the advantages that motility is good, safe, good reliability.
Brief description
Fig. 1 is the multiple console electrical control system structure schematic diagram of prior art.
Fig. 2 is the method basic procedure schematic diagram of the embodiment of the present invention one.
Fig. 3 is the multiple console electrical control system structure schematic diagram of the embodiment of the present invention one.
Fig. 4 is the logical schematic of initialisation identifications position in the embodiment of the present invention one.
Fig. 5 is the schematic flow sheet of upper computer selecting major loop subsystem in the embodiment of the present invention one.
Fig. 6 is the logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Fig. 7 is the flag logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Fig. 8 is the logical schematic calling major loop subsystem m2 in the embodiment of the present invention one.
Fig. 9 is the flag logical schematic calling major loop subsystem m2 in the embodiment of the present invention one.
Figure 10 is the logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Figure 11 is the flag logical schematic calling major loop subsystem m1 in the embodiment of the present invention one.
Figure 12 is the logical schematic of scram button e1 in the embodiment of the present invention one.
Figure 13 is the logical schematic of scram button e2 in the embodiment of the present invention one.
Figure 14 is the logical schematic of scram button e3 in the embodiment of the present invention one.
Figure 15 is the jerk logical schematic of major loop subsystem m1~m3 in the embodiment of the present invention one.
Specific embodiment
Multiple console electric-control system is most commonly that two, three host computers of setting, the automatically controlled system of multiple console larger at present
System has five, six host computers.Multiple console because of multiple console electric-control systems more than three host computers and three host computers
Electric control system controls principle is identical, therefore hereafter will be (to correspond to host computer pc1~pc3, and jerk is pressed with three control stations
Button e1~e3), as a example the multiple console electric-control system of three major loop subsystems (major loop subsystem m1~m3), to the present invention
The jerk protection control method of multiple console electric-control system is described in further detail.
Embodiment one:
In the present embodiment, specifically host computer pc1~pc3 carries out man-to-man control to major loop subsystem m1~m3, but its
Control planning is compared with prior art and on-fixed.
As shown in Fig. 2 the jerk of the present embodiment multiple console electric-control system protects the step of control method to include:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module
On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station
The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes a major loop subsystem when the host computer of each control station logs in for each host computer, and
The input signal of the physical connection of the scram button of each control station is passed through the major loop subsystem of Automatic Program associated allocation;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal
Chopper disconnect realize jerk protection.
The main control module of the present embodiment is plc main control module, can also adopt other control chips in addition as needed.As
Shown in Fig. 3, the physical connection of the scram button of each control station is connected by the present embodiment respectively with the input of main control module, will
To three input ports of plc main control module, three output points of plc main control module replace the physical connection reconfiguration of former scram button
Circuit for former jerk trip(ping) circuit.When pressing scram button, emergent stop signal is first input into plc main control module, then through plc master
The jerk control program of control module instructs in combination with host computer, controls output corresponding major loop tripping operation.
In the present embodiment, described step 2) detailed step include:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many
The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;As shown in figure 4, the present embodiment
The flag of middle corresponding host computer pc1 includes flag 11, flag 12 and flag 13, and flag 11 is 1p1, flag 12
For 1p2, identifying 13 is 1p3;The flag of corresponding host computer pc2 includes flag 21, flag 22 and flag 23, flag
21 is 2p1, and flag 22 is 2p2, and mark 23 is 2p3;The flag of corresponding host computer pc3 includes flag 31, flag 32
With flag 33, flag 31 is 3p1, and flag 32 is 3p2, and flag 33 is 3p2, and above-mentioned flag is defaulted as 0, every time on
Electricity initialization once, that is, resets;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select
Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in
Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper
The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
Host computer logs in and specifically refers to log in host computer user program, logs in and selects during host computer user program to prepare to control
Major loop subsystem, enter the major loop subsystem of selection after confirmation, now host computer is by the major loop in plc main control module
The corresponding home position of subsystem 1, other set to 0.Referring to Fig. 5, (1) host computer pc1 logs in, in major loop subsystem selection interface
There is provided major loop subsystem m1~m3 available (one-out-three), user have finally chosen major loop subsystem m2, host computer pc1
In the flag 11~flag 13 of corresponding major loop subsystem m1~m3, flag 12 is set to 1, flag 11, flag 13
Set to 0, host computer pc1 is also by loop choice real-time data sharing on all in the LANs such as host computer pc2, host computer pc3
Position machine;(2) host computer pc2 logs in, due to passing through loop choice real-time data sharing between host computer pc1~host computer pc3, main
Subsystem m2 is unavailable in loop, and host computer pc2 only has major loop subsystem m1, m3 can in major loop subsystem selection interface
Selective (alternative), user have finally chosen major loop subsystem m3, the corresponding major loop subsystem m1~m3's of host computer pc2
In flag 21~flag 23, flag 23 is set to 1, and flag 21, flag 22 are set to 0, and loop is also selected by host computer pc2
Select real-time data sharing to all host computers in the LANs such as host computer pc1, host computer pc3;(3) host computer pc3 logs in, due to
Pass through loop choice real-time data sharing, subsystem m2, m3 are unavailable for major loop between host computer pc1~host computer pc3,
Host computer pc3 only has major loop subsystem m1 in major loop subsystem selection interface, and available (single choice, user have finally chosen
In the flag 31~flag 33 of the corresponding major loop subsystem m1~m3 of major loop subsystem m1, host computer pc3, flag 31
Be set to 1, flag 32, flag 33 are set to 0, host computer pc3 also by loop choice real-time data sharing to host computer pc1, on
All host computers in the LANs such as position machine pc2.No matter which platform host computer exits, it is automatically releasable authority when exiting that is to say, that leading
The corresponding flag of corresponding major loop subsystem in plc main control module can be reset by the right to choose release of loop subsystem.
The major loop subsystem that host computer have selected, the mastery routine of plc main control module just can call corresponding subprogram mould
Block, otherwise program never call, so can improve the plc executing efficiency of plc main control module moreover it is possible to realize the journey of major loop
Sequence interlocks, and improves the safety of whole electric-control system.The flag of the corresponding same major loop of different host computers is being called
During major loop program module, not only interlock between each flag, and, once two other flag of home position 1 is strong
System sets to 0.So can ensure that a major loop only can call once.The unique master that in the present embodiment, receive user selects returns
During subsystems, the major loop subsystem that user is selected distributes to the host computer logging in, the major loop subsystem that user is selected
System, the corresponding home position of both host computers 1 that logs in, and the major loop subsystem that user is selected is corresponding with other host computers
Flag force set to 0.
As shown in Figure 6 and Figure 15, for major loop subsystem m1, call the enable logic bag of major loop subsystem m1
Include three kinds: the value of (1) flag 1p1 is 1, the value of flag 2p1 is 0, the value of flag 3p1 is 0;(2) value of flag 1p1
For 0, the value of flag 2p1 is 1, and the value of flag 3p1 is 0;(3) value of flag 1p1 is 0, and the value of flag 2p1 is 0, mark
The value knowing position 3p1 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in fig. 7, for flag, connecting and lead back
Collecting of subsystems m1 includes three kinds: the value of (1) flag 1p1 is 1, and flag 2p1, the value of flag 3p1 are 0;(2) mark
The value knowing position 2p1 is 1, and flag 1p1, the value of flag 3p1 are 0;(3) value of flag 3p1 is 1, flag 1p1, mark
The value knowing position 2p1 is 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in Fig. 8 and Figure 15, for major loop subsystem m2, call the enable logic bag of major loop subsystem m2
Include three kinds: the value of (1) flag 1p2 is 1, the value of flag 2p2 is 0, the value of flag 3p2 is 0;(2) value of flag 1p2
For 0, the value of flag 2p2 is 1, and the value of flag 3p2 is 0;(3) value of flag 1p2 is 0, and the value of flag 2p2 is 0, mark
The value knowing position 3p2 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in figure 9, for flag, connecting and lead back
Collecting of subsystems m2 includes three kinds: the value of (1) flag 1p2 is 1, and flag 2p2, the value of flag 3p2 are 0;(2) mark
The value knowing position 2p2 is 1, and flag 1p2, the value of flag 3p2 are 0;(3) value of flag 3p2 is 1, flag 1p2, mark
The value knowing position 2p2 is 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in Figure 10 and Figure 15, for major loop subsystem m3, call the enable logic of major loop subsystem m3
Including three kinds: the value of (1) flag 1p3 is 1, the value of flag 2p3 is 0, and the value of flag 3p3 is 0;(2) flag 1p3
It is worth for 0, the value of flag 2p3 is 1, the value of flag 3p3 is 0;(3) value of flag 1p3 is 0, and the value of flag 2p3 is 0,
The value of flag 3p3 is 1;Above-mentioned three kinds of logics arbitrarily meet one kind.As shown in figure 11, for flag, connect
Collecting of major loop subsystem m3 includes three kinds: the value of (1) flag 1p3 is 1, and flag 2p3, the value of flag 3p3 are 0;
(2) value of flag 2p3 is 1, and flag 1p3, the value of flag 3p3 are 0;(3) value of flag 3p3 is 1, flag
1p3, the value of flag 2p3 are 0;Above-mentioned three kinds of logics arbitrarily meet one kind.
As shown in figure 12, for scram button e1, when scram button e1 presses, if the value of flag 1p1 is
1, the value of flag 2p1 is 0, when the value of flag 3p1 is 0, then triggering jerk relaying em11 signal, if flag 1p2
It is worth for 1, the value of flag 2p2 is 0, when the value of flag 3p2 is 0, then triggering jerk relaying em13 signal, if flag
The value of 1p3 is 1, and the value of flag 2p3 is 0, when the value of flag 3p3 is 0, then triggering jerk relaying em13 signal.As Figure 13
Shown, for scram button e2, when scram button e2 presses, if the value of flag 1p1 is 1, the value of flag 2p1
For 0, when the value of flag 3p1 is 0, then triggering jerk relaying em11 signal, if the value of flag 1p2 is 1, flag 2p2
Value be 0, when the value of flag 3p2 is 0, then triggering jerk relaying em13 signal, if the value of flag 1p3 is 1, flag
The value of 2p3 is 0, when the value of flag 3p3 is 0, then triggering jerk relaying em13 signal.As shown in figure 14, for scram button
For e3, when scram button e3 presses, if the value of flag 1p1 is 1, the value of flag 2p1 is 0, the value of flag 3p1
During for 0, then triggering jerk relaying em11 signal, if the value of flag 1p2 is 1, the value of flag 2p2 is 0, flag 3p2
Value when being 0, then triggering jerk relaying em13 signal, if the value of flag 1p3 is 1, the value of flag 2p3 is 0, flag
When the value of 3p3 is 0, then triggering jerk relaying em13 signal.As shown in figure 15, the jerk program of plc main control module is finally defeated
Going out logic is: if receiving one of jerk relaying em11 signal, jerk relaying em21 signal, jerk relaying em31 signal, touches
Send out the jerk protection of major loop subsystem m1;If receiving jerk relaying em12 signal, jerk relaying em22 signal, jerk relaying
One of em32 signal, then the jerk protection of triggering major loop subsystem m2;If receiving jerk relaying em13 signal, jerk relaying
One of em23 signal, jerk relaying em34 signal, then the jerk protection of triggering major loop subsystem m3.
In the present embodiment, the detailed step of step 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association
Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1,
Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association
Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station
Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface, by
Show jerk state in host computer interface, when jerk is pressed, conveniently check.
Embodiment two:
The present embodiment is essentially identical with embodiment one, its difference be in the present embodiment specifically host computer pc1~pc3 to leading back
Subsystems m1~m3 carries out the control of one-to-many.Concrete difference is step 2) in, main control module is upper in each control station
Multiple major loop subsystems are distributed for each host computer when position machine logs in, and by the physics of the scram button of each control station even
The input signal of line passes through the major loop subsystem of Automatic Program associated allocation.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned enforcement
Example, all technical schemes belonging under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art
Those of ordinary skill for, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications
Should be regarded as protection scope of the present invention.
Claims (3)
1. a kind of jerk protection control method of multiple console electric-control system is it is characterised in that step includes:
1) in multiple console electric-control system the host computer of each control station be connected with main control module by network, main control module
On the basis of control output end is connected with the breaker control end of each major loop subsystem respectively, by the jerk of each control station
The physical connection of button is connected with the input of main control module respectively;
2) main control module distributes at least one major loop subsystem when the host computer of each control station logs in for each host computer
System, and the input signal of the physical connection of the scram button of each control station is passed through major loop of Automatic Program associated allocation
System;
3) when the scram button of any one control station is pressed, main control module is by the major loop subsystem associated by input signal
Chopper disconnect realize jerk protection.
2. the jerk protection control method of multiple console electric-control system according to claim 1 is it is characterised in that described step
The detailed step of rapid 2) includes:
2.1) it is directed to each multiple flag of host computer Initialize installation in advance and resets, and each host computer is corresponding many
The quantity of individual flag is identical with the quantity of the major loop subsystem in multiple console electric-control system;
2.2) when the host computer of each control station logs in, all unappropriated major loop subsystems are generated list and supplies user to select
Select, and all major loop subsystems that receive user selects, all major loop subsystems that user is selected are distributed to and logged in
Host computer, the major loop subsystem that user is selected, the corresponding home position of both host computers 1 logging in, and other are upper
The corresponding flag of machine forces to set to 0;
2.3) by the major loop subsystem of the input signal associated allocation of the physical connection of the scram button of each control station.
3. the jerk protection control method of multiple console electric-control system according to claim 2 is it is characterised in that described step
The detailed step of rapid 3) includes:
3.1) when the scram button of any one control station is pressed, redirect execution step 3.2);
3.2) the corresponding input of main control module receives the input signal of scram button, is returned according to the master that input signal determines association
Subsystems, read major loop subsystem, the corresponding flag of host computer of control station of association, if the value of flag is 1,
Then call the jerk control program of major loop subsystem of execution association and redirect execution step 3.3);Otherwise, terminate and exit;
3.3) the breaker control end of the major loop subsystem to association for the described jerk control program sends control signal, association
Chopper is disconnected after receiving control signal by the breaker control end of major loop subsystem realizes jerk protection;
3.4) the jerk control program of the major loop subsystem associating sends communication signal to the host computer of control station, control station
Host computer updates the jerk state of the major loop subsystem of association after receiving communication signal in human-computer interaction interface.
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CN108810176B (en) * | 2018-08-22 | 2024-03-15 | 江苏华章智能科技有限公司 | RGV trolley control system and control method thereof |
CN111102257A (en) * | 2018-10-29 | 2020-05-05 | 株洲中车时代电气股份有限公司 | Hydraulic cylinder synchronous control method and system for controlling synchronous action of multiple hydraulic cylinders |
CN111102257B (en) * | 2018-10-29 | 2021-04-27 | 株洲中车时代电气股份有限公司 | Hydraulic cylinder synchronous control method and system for controlling synchronous action of multiple hydraulic cylinders |
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