CN106335167A - Production method for escalator handrail belt made of thermoplastic materials - Google Patents
Production method for escalator handrail belt made of thermoplastic materials Download PDFInfo
- Publication number
- CN106335167A CN106335167A CN201610924292.7A CN201610924292A CN106335167A CN 106335167 A CN106335167 A CN 106335167A CN 201610924292 A CN201610924292 A CN 201610924292A CN 106335167 A CN106335167 A CN 106335167A
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- CN
- China
- Prior art keywords
- thermoplastic material
- thermoplastic
- elevator handrail
- cladding
- base band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B23/00—Component parts of escalators or moving walkways
- B66B23/22—Balustrades
- B66B23/24—Handrails
Abstract
The invention discloses a production method for an escalator handrail belt made of thermoplastic materials. The production method only comprises three basic preparing steps including the first step of base material forming, the second step of thermoplastic forming and the third step of sectional material cooling or the three basic preparing steps can be adjusted to five basic preparing steps including the first step of base material forming, the second step of thermoplastic forming, the third step of sectional material cooling, the fourth step of thermoplastic layer composting and the fifth step of layer composting cooling. The production method has the positive beneficial effects that the production steps of the escalator handrail belt are greatly simplified, and the production efficiency is improved; the adaptability and combining performance of the technology steps are high, the basic preparing steps can be adjusted according to product needs, the escalator handrail belt made of single-layer thermoplastic materials or composite-layer thermoplastic materials is produced, or the escalator handrail belt with a polyethylene terephthalate layer structure or a thermoplastic elastomer layer structure replacing a strengthened metal cable is produced. The basic technology steps are few, equipment input is little, efficiency is high, and the produced escalator handrail belt made of the thermoplastic materials can meet needs of various escalators.
Description
Technical field
The present invention relates to the design of escalator components and production technical field are and in particular to escalator and pavement
And the manufacture of the handrail of other transportation facilities use, it is a kind of production method of thermoplastic material elevator handrail.
Background technology
The development of society, growth in the living standard makes the range of application of escalator increasing: market, airport, train
Stand, subway station, library, exhibition center, the hospital of upper scale etc..Originally the escalator in Shanghai City first department store becomes
For the memory that people are happy.
Escalator has to use handrail.Handrail is the building block of escalator and pavement.This
It is in " ω " shape outside handrail, such that it is able to be grasped by user；There is " t " font groove such that it is able to and elevator inside handrail
T shape guide rail agree with, slide glibly.Automatic staircase handrail band must possess longitudinal stretch-resistance, anti-flexibility and laterally
Intensity: (1) in the environment of elevator operation, if longitudinally not having enough tensile resistences, the length of escalator handrail can be with making
Elongated with the passage of time it may appear that handrail departs from the risk of cage guide；(2) handrail is by being pressed by driving wheel
Surface produces frictional force to operate, and handrail can circuitously pass through driving wheel and several auxiliary wheel forms 3 dot structures, thus
Meeting larger the deflecting of producing ratio, this is accomplished by handrail has than larger anti-flexibility and pliability；(3) due in handrail
The t shape groove in portion and agreeing with of cage guide, can make handrail slidably not fall off on elevator for a long time, this is just
Need handrail to have the tension intensity at enough transverse strengths and " ω " shape opening, prevent transverse strength not in " ω " shape
Easily become big at opening and handrail displacement or derailment occurring occur.
Earliest, the handrail of escalator is to draw strong steel wire and multilayer rubber folded structures to constitute by fabric base band, multiply
's.Manufactured by the way of sulfuration molding: the first step: molding, rubberized fabrics, steel wire and each layer raw rubber are stacked together,
Form the structure that a cross section is similar to sandwich；It is wrapped in a t shape mould and fixed with a clevis so as to completely again
Laminating t shape mould；Second step: sulfuration, the material after molding is put in the mould that cross section is " ω " shape, in heating and pressure
In the presence of sulfidization molding, formed there is " ω " shape outline, the interior handrail having " t " shape groove.Due to rubber limited source,
High cost；Mold pressing procedure in manufacture is not easy to continuously manufacture；And outmoded rubber handrail band is not easy to recycling etc. no
Sufficient, people gradually replaced, with thermoplastic material, the handrail that rubber manufactures escalator later, and not only raw material sources are wide, low cost,
And facilitating the continuous production of handrail, outmoded plastic handrail band is also convenient for recycling.But, existing plastic handrail band
Production method still continued to use the technique of rubber handrail band " molding ", be by fabric base band, strengthen wire rope and heat-stabilized wood
Flat panel substrates first made by material, and then reheating is processed into the handrail of c type structure, and not only step is many, and equipment is many, and imitates accordingly
Rate is not high.
Content of the invention
It is an object of the invention to overcoming above-mentioned deficiency, provide a kind of production method of thermoplastic material elevator handrail, it
Make use of the material behavior of thermoplastic material, simplify production stage, a step can form ω shape fabric base band and compound reinforcement gold
Belong to cable；Two steps form fabric base band, strengthen the c type thermoplastic material handrail of wire rope and thermoplastic material；Three steps are formed with
The c type thermoplastic material handrail that one layer of thermoplastic material is wrapped in fabric base band and strengthens wire rope；Not only preparation process is few, if
Standby few, and production efficiency is high, the production of thermoplastic material handrail can be brought up to a relatively new level.
For achieving the above object, this invention takes technical scheme below.
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) base material shapes
Described base material includes fabric base band and strengthens wire rope, and described fabric base band and reinforcement wire rope are respectively with there being support
Reel carry out unwrapping wire, by fabric base band with strengthen wire rope and shape by a mould: fabric base band is by once
Lower ending opening is launched and is wrapped up with flange shape on the both sides being folded into ω shape fabric base band after mould, strengthens wire rope then
Become multiply the top being arranged on ω shape fabric base band in a row, form the base material of ω shape；
(2) thermoplastic shaping
The base material that step (1) is become ω shape forms thermoplastic material handrail with extruder injection thermoplastic material: by melting state
The reinforcement wire rope of ω shape fabric base band and simultaneously row pattern is wrapped in the c type heat-stabilized wood of intermediate formation thermoplastic shaping by thermoplastic material
Material elevator handrail；
The thermoplastic temperature of extruder injection is 160～220 DEG C；Extruder inject thermoplastic material hauling speed be 1 meter～3 meters/
Minute；
(3) section bar cooling
The c type thermoplastic material elevator handrail of step (2) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～+10 DEG C；It is formed with one layer of thermoplastic material bag
The c type thermoplastic material elevator handrail wrapped up in fabric base band and strengthen wire rope.
Further, one is respectively set at the flange on step (1) described ω shape fabric base band both sides and strengthens cable, to strengthen
The intensity of both sides flange and toughness at c type thermoplastic material elevator handrail opening.
Further, the t font described in step (3) supports and is provided with some apertures on mould for evacuation sizing, with true
The internal structure protecting c type thermoplastic material elevator handrail is close to t font support mould, obtains the c type meeting design size requirement
Thermoplastic material elevator handrail.
Further, it is provided with " overlay film " and " coiled material " step after step (3):
(4) overlay film
The c type thermoplastic material elevator handrail that step (3) cools and solidifies pastes thin film with laminating machine, to protect c type
The surface of thermoplastic material elevator handrail；
(5) coiled material
By cans after the c type thermoplastic material elevator handrail inspection after step (4) overlay film, warehouse-in.
Further, it is provided with " thermoplastic cladding " and " cladding cooling " step after step (3):
(4) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (3) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(5) cladding cooling
The c type thermoplastic material elevator handrail of step (4) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
Further, it is provided with " overlay film " and " coiled material " step after step (5):
(6) overlay film
The c type cladding thermoplastic material elevator handrail that step (5) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail；
(7) coiled material
By cans after the c type cladding thermoplastic material elevator handrail inspection after step (6) overlay film, warehouse-in.
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) base material shapes
Described base material includes fabric base band and strengthens wire rope, and described fabric base band and reinforcement wire rope are respectively with there being support
Reel carry out unwrapping wire, by fabric base band with strengthen wire rope and shape by a mould: fabric base band is by once
Lower ending opening is launched and is wrapped up with flange shape on the both sides being folded into ω shape fabric base band after mould, strengthens wire rope then
Become multiply the top being arranged on ω shape fabric base band in a row, form the base material of ω shape；
(2) thermoplastic shaping
The base material that step (1) is become ω shape forms thermoplastic material handrail with extruder injection thermoplastic material: by melting state
The reinforcement wire rope of ω shape fabric base band and simultaneously row pattern is wrapped in the c type heat-stabilized wood of intermediate formation thermoplastic shaping by thermoplastic material
Material elevator handrail；
The thermoplastic temperature of extruder injection is 160～220 DEG C；Extruder inject thermoplastic material hauling speed be 1 meter～3 meters/
Minute；
(3) section bar cooling
The c type thermoplastic material elevator handrail of step (2) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～+10 DEG C；It is formed with one layer of thermoplastic material bag
The c type thermoplastic material elevator handrail wrapped up in fabric base band and strengthen wire rope；
(4) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (3) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(5) cladding cooling
The c type thermoplastic material elevator handrail of step (4) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
Further, it is provided with " overlay film " and " coiled material " step after step (5):
(6) overlay film
The c type cladding thermoplastic material elevator handrail that step (5) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail；
(7) coiled material
By cans after the c type cladding thermoplastic material elevator handrail inspection after step (6) overlay film, warehouse-in.
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) fabric base band shaping
Carry out the unwrapping wire of fabric base band with standoff reel, fabric base band is folded into ω shape fabric after a mould
The both sides of base band are launched with flange shape and are wrapped up lower ending opening；
(2) layer is drawn in thermoplastic resistance
Layer is drawn in the upper surface extruder injection resistance forming ω shape fabric base band in step (1), and described resistance draws layer using poly- to benzene
Dioctyl phthalate second diester (pet) Rotating fields or thermoplastic elastomer (TPE) (tpe) Rotating fields, by described pet Rotating fields or tpe Rotating fields with
Independent one layer or the upper surface that is attached to described fabric base band in the form of multilamellar, ready-made are pasted with the ω shape fabric base that layer is drawn in resistance
Band；
(3) thermoplastic shaping
Step (2) is pasted with resistance draws the ω shape fabric base band extruder of layer to inject the thermoplastic material elevator that thermoplastic material is formed
Handrail: draw the ω shape fabric base band of layer to be wrapped in intermediate formation thermoplastic shaping by being pasted with resistance by the thermoplastic material of melting state
C type thermoplastic material elevator handrail；The thermoplastic temperature of extruder injection is 160 DEG C～220 DEG C；Extruder injects thermoplastic material
Hauling speed be 1 meter～3 ms/min；
(4) section bar cooling
The c type thermoplastic material elevator handrail of step (3) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～10 DEG C；It is formed with one layer of thermoplastic material bag
Wrap up in the c type thermoplastic material elevator handrail being pasted with the ω shape fabric base band that layer is drawn in resistance.
Further, it is provided with " thermoplastic cladding " and " cladding cooling " step after step (4):
(5) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (4) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(6) cladding cooling
The c type thermoplastic material elevator handrail of step (5) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
Further, it is provided with " overlay film " and " coiled material " step after step (6):
(7) overlay film
The c type cladding thermoplastic material elevator handrail that step (6) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail；
(8) coiled material
By cans after the c type thermoplastic material elevator handrail inspection after step (7) overlay film, warehouse-in.
The good effect of the production method of thermoplastic material elevator handrail of the present invention is:
(1) provide a kind of production method of thermoplastic material elevator handrail, its basic preparation process only needs three steps: (1) base material becomes
Shape；(2) thermoplastic shaping；(3) section bar cooling.Enormously simplify production stage, improve production efficiency.
(2) strong modularity of preparation process, can be adjusted to five basic preparation processes according to product needed: (1) base material becomes
Shape；(2) thermoplastic shaping；(3) section bar cooling；(4) thermoplastic cladding；(5) cladding cooling.The adaptability of production technology, strong modularity.
(3) adopt and be made up of polyethylene terephthalate (pet) Rotating fields or thermoplastic elastomer (TPE) (tpe) Rotating fields
Resistance draws layer to substitute reinforcement wire rope.
(4) basic processing step is few, equipment investment is few, efficiency high, and the thermoplastic material elevator handrail of production can meet
The needs of various escalators.
Brief description
Fig. 1 is the FB(flow block) of production method three step of thermoplastic material elevator handrail of the present invention.
Fig. 2 is the FB(flow block) of production method five step of thermoplastic material elevator handrail of the present invention.
Specific embodiment
The specific embodiment party of the production method of of the present invention thermoplastic material elevator handrail is explained further below in conjunction with accompanying drawing
Formula, provides 7 embodiments.It should be noted that the enforcement of the present invention is not limited to following embodiment.
Embodiment 1
Referring to Fig. 1.A kind of production method of thermoplastic material elevator handrail, containing following steps:
(1) base material shapes
Described base material includes fabric base band and strengthens wire rope: fabric base band and reinforcement wire rope have been separately positioned on and have propped up
Unwrapping wire is carried out on the reel of frame, fabric base band and reinforcement wire rope are formed processing: fabric base band by a mould
The both sides being folded into ω shape fabric base band after a mould are launched with flange shape and are wrapped up lower ending opening；And strengthen
Wire rope then becomes multiply the top being arranged on ω shape fabric base band in a row after a mould.
(2) thermoplastic shaping
The base material that step (1) is become ω shape injects, with extruder, the thermoplastic material escalator handrail that thermoplastic material forms thermoplastic shaping
Band: by melting state thermoplastic material by ω shape fabric base band with ω shape fabric base band and reinforcement metal wire in a row
Cable is wrapped in centre, forms the c type thermoplastic material elevator handrail of thermoplastic shaping.
Thermoplastic temperature is 160 DEG C～220 DEG C (can adjust thermoplastic temperature according to different thermoplastic materials)；Extruder injects thermoplastic
The hauling speed of material is 1 meter～3 ms/min (can adjust hauling speed according to different thermoplastic materials).
In enforcement, described thermoplastic material can adopt and form composite by tpe, mineral oil, white carbon.
(3) section bar cooling
The c type thermoplastic material elevator handrail of step (2) thermoplastic shaping is supported cooling and solidification on mould in t font, can adopt
With the type of cooling of air-cooled, water-cooled or other coolant, chilling temperature (can adjust according to different thermoplastic materials for -10 DEG C～10 DEG C
Thermoplastic temperature)；It is formed with the c type thermoplastic material escalator handrail that one layer of thermoplastic material is wrapped in fabric base band and strengthens wire rope
Band.
In enforcement, support in described t font and some apertures should be arranged on mould for evacuation sizing, to guarantee c type heat
The internal structure of moulding material elevator handrail is close to t font and is supported mould, and the thermoplastic material that acquisition meets design size requirement is helped
Hand strap.
Embodiment 2
Referring to Fig. 1.A kind of production method of thermoplastic material elevator handrail, containing following steps:
(1) base material shapes
Substantially with embodiment 1.But distinguishing it is: at the flange on described ω shape fabric base band both sides, one line feeder is respectively set
Cable, to strengthen the intensity of both sides flange and toughness at thermoplastic material elevator handrail opening.
(2) thermoplastic shaping
Substantially with embodiment 1.Otherwise varied: by melting state thermoplastic material by ω shape fabric base band with ω shape fabric
Above base band and in a row strengthen wire rope and be arranged on the reinforcement cable parcel at the flange of ω shape fabric base band both sides
In centre, form the c type thermoplastic material elevator handrail of thermoplastic shaping.
(3) section bar cooling (with embodiment 1).
(4) overlay film
The c type thermoplastic material elevator handrail that step (3) cools and solidifies pastes thin film with laminating machine, to protect thermoplastic
The surface of material elevator handrail.
(5) coiled material
By cans after the thermoplastic material elevator handrail inspection after step (4) overlay film, warehouse-in.
Embodiment 3
Referring to Fig. 2.A kind of production method of thermoplastic material elevator handrail, containing following steps:
(1) base material shapes (with embodiment 1).
(2) thermoplastic shaping (with embodiment 1).
(3) section bar cooling (with embodiment 1).
(4) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (3) cools and solidifies reinjects one layer of thermoplastic material with extruder formed
There is the elevator handrail of cladding thermoplastic material；Thermoplastic cladding temperature (can be carried out according to different thermoplastic materials for 160 DEG C～220 DEG C
Adjustment)；The draw speed that extruder injects cladding thermoplastic material (can be carried out according to different thermoplastic materials for 1 meter～3 ms/min
Adjustment).
It should be noted that described cladding thermoplastic material should adopt and ground floor thermoplastic material different color, different hardness in enforcement
Thermoplastic material.So so that it may produce the elevator handrail of different colours according to design or customer requirement, elevator is made to help
Hand strap can meet the demand of different color.
(5) cladding cooling
The thermoplastic material elevator handrail of step (4) thermoplastic cladding is supported in t font and is cooled down on mould and solidify, can adopt
The type of cooling with water-cooled or other coolant；Chilling temperature is -10 DEG C～10 DEG C (can be adjusted according to different thermoplastic materials)；
There is the thermoplastic material elevator handrail that cladding thermoplastic material pastes outside formation.
Embodiment 4
A kind of production method of thermoplastic material elevator handrail, containing following steps:
(1) base material shapes (with embodiment 2).
(2) thermoplastic shaping (with embodiment 1).
(3) section bar cooling (with embodiment 1).
(4) thermoplastic cladding (with embodiment 3).
(5) cladding cooling (with embodiment 3).
(6) overlay film
The c type cladding thermoplastic material elevator handrail that step (5) cools and solidifies pastes thin film with laminating machine, to protect
The surface of cladding thermoplastic material elevator handrail.
(7) coiled material
By cans after the cladding thermoplastic material elevator handrail inspection after step (6) overlay film, warehouse-in.
Embodiment 5
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) fabric base band shaping
Carry out the unwrapping wire of fabric base band with standoff reel, fabric base band is folded into ω shape fabric after a mould
The both sides of base band are launched with flange shape and are wrapped up lower ending opening.
(2) layer is drawn in thermoplastic resistance
Layer is drawn in the upper surface extruder injection resistance forming ω shape fabric base band in step (1), and described resistance draws layer using poly- to benzene
Dioctyl phthalate second diester (pet) Rotating fields or thermoplastic elastomer (TPE) (tpe) Rotating fields, by described pet Rotating fields or tpe Rotating fields with
Independent one layer or the upper surface that is attached to described fabric base band in the form of multilamellar, ready-made are pasted with the ω shape fabric base that layer is drawn in resistance
Band.
(3) thermoplastic shaping
Step (2) is pasted with resistance draws the ω shape fabric base band extruder of layer to inject the thermoplastic material elevator that thermoplastic material is formed
Handrail: draw the ω shape fabric base band of layer to be wrapped in intermediate formation thermoplastic shaping by being pasted with resistance by the thermoplastic material of melting state
C type thermoplastic material elevator handrail；The thermoplastic temperature of extruder injection (can be according to different thermoplastic materials for 160 DEG C～220 DEG C
It is adjusted)；The hauling speed that extruder injects thermoplastic material (can adjust according to different thermoplastic materials for 1 meter～3 ms/min
Hauling speed).
(4) section bar cooling
The c type thermoplastic material elevator handrail of step (3) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～10 DEG C；It is formed with one layer of thermoplastic material bag
Wrap up in the c type thermoplastic material elevator handrail being pasted with the ω shape fabric base band that layer is drawn in resistance.
Embodiment 6
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) fabric base band shaping (with embodiment 5).
(2) layer (with embodiment 5) is drawn in thermoplastic resistance.
(3) thermoplastic shaping (with embodiment 5).
(4) section bar cooling (with embodiment 5).
(5) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (4) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；Described cladding thermoplastic material is using different from ground floor thermoplastic material
Color, the thermoplastic material of different hardness.
(6) cladding cooling
The c type thermoplastic material elevator handrail of step (5) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
Embodiment 7
A kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) fabric base band shaping (with embodiment 5).
(2) layer (with embodiment 5) is drawn in thermoplastic resistance.
(3) thermoplastic shaping (with embodiment 5).
(4) section bar cooling (with embodiment 5).
(5) thermoplastic cladding (with embodiment 6).
(6) cladding cooling (with embodiment 6).
(7) overlay film
The c type cladding thermoplastic material elevator handrail that step (6) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail.
(8) coiled material
By cans after the c type thermoplastic material elevator handrail inspection after step (7) overlay film, warehouse-in.
Test to the thermoplastic material elevator handrail properties that embodiment of the present invention 1-7 produces:
(1) surface gloss test
Using the 60 ° of tests of gloss meter angle of incidence: the surface gloss of the thermoplastic material elevator handrail that the present invention produces reaches 98
More than, and the surface gloss of General Purpose Rubber elevator handrail is only between 60～75.
(2) wearability test
Rubber elevator handrail typically adopts synthetic rubber, and the such as production and processing such as butadiene-styrene rubber, neoprene forms.Foundation
The abrasion test that iso4649 standard is carried out, the abrasion loss of thermoplastic material elevator handrail is 0.5-3.5mg；And butadiene-styrene rubber
For 177mg；Neoprene is 280mg.So, the thermoplastic material elevator handrail that the present invention produces has the longer use longevity
Life, more preferable low temperature flexibility, runs under as little as -50 DEG C of ambient temperature and will not phenomenon of rupture easily.Equal ambient
Under the conditions of, the service life of the thermoplastic material elevator handrail that the present invention produces is more than 8 years, and the making of rubber elevator handrail
General only 5 years with the life-span.
(3) opening strength test
Using strain gauge, the thermoplastic material elevator handrail that the present invention produces is tested: handrail keeps flat, opening upwards, pulling force
The subtended angle of the wide 30mm of a pair of meter snaps in handrail opening and so that opening is tested after opening 7mm.Common rubber elevator handrail
Opening strength typically not over 110n(according to elevator handrail gauge size is different can difference)；And the present invention produces
The opening strength of thermoplastic material elevator handrail at least can reach 130n.After handrail both sides are strengthened with reinforcement cable, its
Opening strength can reach 145n, and higher opening strength, so that the hatch frame of elevator handrail is more stable, can make
It is more than 8mm (gb16899- in no instance with the distance between guide rail or armrest support at elevator handrail opening
2011), thus being avoided that the risk squeezing folder passenger's finger or foreign body.
(4) thermoplastic and fabric base band bond strength test
Carry out the bond strength test of thermoplastic and fabric base band at ambient temperature, record 25mm width fabric base band with
The adhesion strength of thermoplastic is up to more than 140n.And under the same testing conditions, butadiene-styrene rubber and neoprene and fabric
The adhesion strength of base band is about in 100n.Thermoplastic can ensure that well handrail in fortune with the bonding strength of fabric base band
Will not be due to being driven device or shearing force that other any device gives is without break-off it is ensured that safety during row
Run.
(5) tensile strength test
Tension is carried out according to the type approval test requirement of " elevator type approval test rule ", gb16899-2011, en115-2008 strong
Degree test, the thermoplastic material elevator handrail that the present invention produces is 26.88kn in the tensile strength of lap-joint, is entirely capable of satisfaction anti-
The requirement of tensile strength >=25kn.
Claims (10)
1. a kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) base material shapes
Described base material includes fabric base band and strengthens wire rope, and described fabric base band and reinforcement wire rope are respectively with there being support
Reel carry out unwrapping wire, by fabric base band with strengthen wire rope and shape by a mould: fabric base band is by once
Lower ending opening is launched and is wrapped up with flange shape on the both sides being folded into ω shape fabric base band after mould, strengthens wire rope then
Become multiply the top being arranged on ω shape fabric base band in a row, form the base material of ω shape；
(2) thermoplastic shaping
The base material that step (1) is become ω shape forms thermoplastic material handrail with extruder injection thermoplastic material: by melting state
The reinforcement wire rope of ω shape fabric base band and simultaneously row pattern is wrapped in the c type heat-stabilized wood of intermediate formation thermoplastic shaping by thermoplastic material
Material elevator handrail；
The thermoplastic temperature of extruder injection is 160～220 DEG C；Extruder inject thermoplastic material hauling speed be 1 meter～3 meters/
Minute；
(3) section bar cooling
The c type thermoplastic material elevator handrail of step (2) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～+10 DEG C；It is formed with one layer of thermoplastic material bag
The c type thermoplastic material elevator handrail wrapped up in fabric base band and strengthen wire rope.
2. the production method of thermoplastic material elevator handrail according to claim 1 is it is characterised in that in step (1) institute
One is respectively set at flange stating ω shape fabric base band both sides and strengthens cable, to strengthen c type thermoplastic material elevator handrail opening
The intensity of place's both sides flange and toughness.
3. the production method of thermoplastic material elevator handrail according to claim 1 is it is characterised in that in step (3) institute
The t font stated supports mould to be provided with some apertures and shapes for evacuation, to guarantee in c type thermoplastic material elevator handrail
Portion's structure is close to t font and is supported mould, obtains the c type thermoplastic material elevator handrail meeting design size requirement.
4. thermoplastic material elevator handrail according to claim 1 production method it is characterised in that step (3) it
After be provided with " overlay film " and " coiled material " step:
(4) overlay film
The c type thermoplastic material elevator handrail that step (3) cools and solidifies pastes thin film with laminating machine, to protect c type
The surface of thermoplastic material elevator handrail；
(5) coiled material
By cans after the c type thermoplastic material elevator handrail inspection after step (4) overlay film, warehouse-in.
5. the production method of the thermoplastic material elevator handrail according to claim 1 or 3 is it is characterised in that in step (3)
It is provided with " thermoplastic cladding " and " cladding cooling " step afterwards:
(4) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (3) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(5) cladding cooling
The c type thermoplastic material elevator handrail of step (4) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
6. thermoplastic material elevator handrail according to claim 5 production method it is characterised in that step (5) it
After be provided with " overlay film " and " coiled material " step:
(6) overlay film
The c type cladding thermoplastic material elevator handrail that step (5) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail；
(7) coiled material
By cans after the c type cladding thermoplastic material elevator handrail inspection after step (6) overlay film, warehouse-in.
7. a kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) base material shapes
Described base material includes fabric base band and strengthens wire rope, and described fabric base band and reinforcement wire rope are respectively with there being support
Reel carry out unwrapping wire, by fabric base band with strengthen wire rope and shape by a mould: fabric base band is by once
Lower ending opening is launched and is wrapped up with flange shape on the both sides being folded into ω shape fabric base band after mould, strengthens wire rope then
Become multiply the top being arranged on ω shape fabric base band in a row, form the base material of ω shape；
(2) thermoplastic shaping
The base material that step (1) is become ω shape forms thermoplastic material handrail with extruder injection thermoplastic material: by melting state
The reinforcement wire rope of ω shape fabric base band and simultaneously row pattern is wrapped in the c type heat-stabilized wood of intermediate formation thermoplastic shaping by thermoplastic material
Material elevator handrail；
The thermoplastic temperature of extruder injection is 160～220 DEG C；Extruder inject thermoplastic material hauling speed be 1 meter～3 meters/
Minute；
(3) section bar cooling
The c type thermoplastic material elevator handrail of step (2) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～+10 DEG C；It is formed with one layer of thermoplastic material bag
The c type thermoplastic material elevator handrail wrapped up in fabric base band and strengthen wire rope；
(4) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (3) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(5) cladding cooling
The c type thermoplastic material elevator handrail of step (4) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
8. thermoplastic material elevator handrail according to claim 7 production method it is characterised in that step (5) it
After be provided with " overlay film " and " coiled material " step:
(6) overlay film
The c type cladding thermoplastic material elevator handrail that step (5) cools and solidifies pastes thin film with laminating machine, to protect
The surface of c type cladding thermoplastic material elevator handrail；
(7) coiled material
By cans after the c type cladding thermoplastic material elevator handrail inspection after step (6) overlay film, warehouse-in.
9. a kind of production method of thermoplastic material elevator handrail is it is characterised in that contain following steps:
(1) fabric base band shaping
Carry out the unwrapping wire of fabric base band with standoff reel, fabric base band is folded into ω shape fabric after a mould
The both sides of base band are launched with flange shape and are wrapped up lower ending opening；
(2) layer is drawn in thermoplastic resistance
Layer is drawn in the upper surface extruder injection resistance forming ω shape fabric base band in step (1), and described resistance draws layer using poly- to benzene
Dioctyl phthalate second diester (pet) Rotating fields or thermoplastic elastomer (TPE) (tpe) Rotating fields, by described pet Rotating fields or tpe Rotating fields with
Independent one layer or the upper surface that is attached to described fabric base band in the form of multilamellar, are formed and are pasted with the ω shape fabric base that layer is drawn in resistance
Band；
(3) thermoplastic shaping
Step (2) is pasted with resistance draws the ω shape fabric base band extruder of layer to inject the thermoplastic material elevator that thermoplastic material is formed
Handrail: draw the ω shape fabric base band of layer to be wrapped in intermediate formation thermoplastic shaping by being pasted with resistance by the thermoplastic material of melting state
C type thermoplastic material elevator handrail；The thermoplastic temperature of extruder injection is 160 DEG C～220 DEG C；Extruder injects thermoplastic material
Hauling speed be 1 meter～3 ms/min；
(4) section bar cooling
The c type thermoplastic material elevator handrail of step (3) thermoplastic shaping is supported cooling and solidification on mould in t font, described
Cooling includes air-cooled, water-cooled or the cooling of other coolant, and chilling temperature is -10 DEG C～10 DEG C；It is formed with one layer of thermoplastic material bag
Wrap up in the c type thermoplastic material elevator handrail being pasted with the ω shape fabric base band that layer is drawn in resistance.
10. thermoplastic material elevator handrail according to claim 9 production method it is characterised in that step (4) it
After be provided with " thermoplastic cladding " and " cladding cooling " step:
(5) thermoplastic cladding
The c type thermoplastic material elevator handrail that step (4) cools and solidifies reinjects one layer of thermoplastic material with extruder, is formed
There is the elevator handrail of cladding thermoplastic material；The temperature of thermoplastic cladding thermoplastic material is 160 DEG C～220 DEG C；Extruder injection is multiple
The draw speed of layer thermoplastic material is 1 meter～3 ms/min；
Described cladding thermoplastic material is using the thermoplastic material with ground floor thermoplastic material different color, different hardness；
(6) cladding cooling
The c type thermoplastic material elevator handrail of step (5) thermoplastic cladding is supported in t font and is cooled down on mould and solidify,
Described cooling is -10 DEG C～+10 DEG C using water-cooled or the cooling of other coolant, chilling temperature；There is cladding thermoplastic material outside formation
The c type thermoplastic material elevator handrail pasting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610924292.7A CN106335167A (en) | 2016-10-24 | 2016-10-24 | Production method for escalator handrail belt made of thermoplastic materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610924292.7A CN106335167A (en) | 2016-10-24 | 2016-10-24 | Production method for escalator handrail belt made of thermoplastic materials |
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| CN201610924292.7A Pending CN106335167A (en) | 2016-10-24 | 2016-10-24 | Production method for escalator handrail belt made of thermoplastic materials |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106976219A (en) * | 2017-05-11 | 2017-07-25 | 江苏兴华胶带股份有限公司 | A kind of elevator balanced compensated chain plastic cement coats a quick molding method |
| CN109531968A (en) * | 2018-10-26 | 2019-03-29 | 海安亚鼎机电制造有限公司 | The make of escalator handrail |
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| CN1222481A (en) * | 1997-07-18 | 1999-07-14 | 银城英国有限公司 | Handrail of thermoplastic material |
| CN101855059A (en) * | 2007-09-10 | 2010-10-06 | Ehc加拿大股份公司 | Method and apparatus for extrusion of thermoplastic handrail |
| CN105555700A (en) * | 2013-09-26 | 2016-05-04 | 三菱电机株式会社 | Escalator handrail and method for manufacturing escalator handrail |
| CN105984114A (en) * | 2015-03-17 | 2016-10-05 | 三菱电机大楼技术服务株式会社 | Method for manufacturing moving handrail |
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2016
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1222481A (en) * | 1997-07-18 | 1999-07-14 | 银城英国有限公司 | Handrail of thermoplastic material |
| CN101855059A (en) * | 2007-09-10 | 2010-10-06 | Ehc加拿大股份公司 | Method and apparatus for extrusion of thermoplastic handrail |
| CN105555700A (en) * | 2013-09-26 | 2016-05-04 | 三菱电机株式会社 | Escalator handrail and method for manufacturing escalator handrail |
| CN105984114A (en) * | 2015-03-17 | 2016-10-05 | 三菱电机大楼技术服务株式会社 | Method for manufacturing moving handrail |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106976219A (en) * | 2017-05-11 | 2017-07-25 | 江苏兴华胶带股份有限公司 | A kind of elevator balanced compensated chain plastic cement coats a quick molding method |
| CN106976219B (en) * | 2017-05-11 | 2019-04-30 | 江苏兴华胶带股份有限公司 | An a kind of quick molding method of elevator balanced compensated chain plastic cement cladding |
| CN109531968A (en) * | 2018-10-26 | 2019-03-29 | 海安亚鼎机电制造有限公司 | The make of escalator handrail |
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