CN106329940A - Double-transformer serial and parallel structure full-bridge LLC (logical link control) resonant converter - Google Patents
Double-transformer serial and parallel structure full-bridge LLC (logical link control) resonant converter Download PDFInfo
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- CN106329940A CN106329940A CN201610976613.8A CN201610976613A CN106329940A CN 106329940 A CN106329940 A CN 106329940A CN 201610976613 A CN201610976613 A CN 201610976613A CN 106329940 A CN106329940 A CN 106329940A
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/3353—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having at least two simultaneously operating switches on the input side, e.g. "double forward" or "double (switched) flyback" converter
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Dc-Dc Converters (AREA)
Abstract
The invention discloses a double-transformer serial and parallel structure full-bridge LLC (logical link control) resonant converter, and belongs to the technical field of DC/DC converters. The double-transformer serial and parallel structure full-bridge LLC resonant converter comprises a main circuit and a control module, wherein the main circuit comprises an input direct-current source, a full-bridge switching network, an LLC resonant network, a secondary rectifier filter circuit and a battery pack load which are sequentially connected, and the control module comprises an output voltage sampling circuit, an output current sampling circuit, a feedback adjusting circuit, a control chip and a driving circuit. The full-bridge LLC resonant converter is provided with a double-transformer serial and parallel structure, primary windings of two transformers are serially connected, current flowing through the primary windings is the same, secondary current can be automatically balanced, turns of the primary windings are decreased, current stress of secondary windings and rectifier diodes can be reduced by secondary parallel connection, the size of a magnetic core can be decreased by the double-transformer serial and parallel structure, hot spots can be dispersed, heat management is facilitated, and the full-bridge LLC resonant converter is applicable to places with medium-high power electric vehicle chargers.
Description
Technical field
The present invention relates to LLC harmonic technology, belong to DC/DC changer technical field, be specifically related to be applied to electric automobile
A kind of dual transformer series parallel structure full-bridge LLC resonance DC/DC changer of charger.
Background technology
Electric automobile has the advantage of replacing oil by electricity, environment-friendly high-efficiency, is likely to replace fuel oil type automobile completely in the future, has
Very vast potential for future development.Along with the development of electric automobile, the demand of the charger such as Vehicular charger, charging pile is also all with day
Increase.Electric automobile battery charger typically has two-stage type structure, and prime is circuit of power factor correction, and rear class is isolated DC/DC
Changer.The rear class DC/DC changer of electric automobile battery charger, as power output stage, is its core component.Tradition is hard
The loss of switch DC/DC converter switches pipe and diode is very big, in order to improve efficiency, uses soft switch technique now more, as
Phase shifting full bridge soft switch converter and LLC resonant converter.Phase-shifted full-bridge converter should because of advantages such as simple in construction, circuit maturations
With extensively, the ZVS of switching tube can be realized, there is higher efficiency, but when it has intrinsic shortcoming such as duty-cycle loss, underloading
Lagging leg difficulty realizes Sofe Switch, and rectifier bridge diode losses is bigger;Compared with phase-shifted full-bridge converter, LLC resonance becomes
Parallel operation can not only realize the ZVS of whole switching tube, moreover it is possible to realizes the ZCS of rectifier bridge diode, has higher efficiency, therefore
LLC resonant converter is applied to electric automobile battery charger more and more.
In order to meet the long flying power of electric automobile, electric automobile is equipped with jumbo set of cells.In order to adapt to this
Planting change, electric automobile battery charger needs possess the spy that output voltage is high, power is big, power density is high, volume is little, efficiency is high
Point, and along with the lifting of charger power grade, its main composition part DC/DC changer needs the power of transmission to increase, every
From volume of transformer increase, volume of transformer increase cause magnetic core model common on market cannot meet this in powerful
Design requirement, design of transformer difficulty strengthens, and single phase transformer heat radiation is concentrated and easily caused device aging problem.Additionally, transformation
Body amasss the excessive design original intention having run counter to charger high power density, small size.
Summary of the invention
Based on background above technology, for the deficiency of traditional LLC controlled resonant converter, the present invention proposes a kind of dual transformer string
Parallel-connection structure full-bridge LLC resonant converter.The full-bridge that the primary that the present invention proposes is connected, secondary two rectifier bridges are in parallel
LLC resonant converter has good Sofe Switch characteristic, and dual transformer structure is conducive to reducing core volume, it is simple to heat management,
Two primary series connection advantageously reduce the number of turn of armature winding, two transformer secondary outputs be parallel with beneficially reduce secondary windings and
The current stress of commutation diode, it is not necessary to extra control can be achieved with power automatic equalization, improves output grade, tool
The strongest engineer applied is had to be worth.
The present invention is achieved by the following technical solution:
Described a kind of dual transformer series parallel structure full-bridge LLC resonant converter, is applied on electric automobile battery charger, its
It is characterised by: include main circuit and control module;Described main circuit includes input direct-current source, the full-bridge switch net being sequentially connected with
Network, LLC resonant network, secondary current rectifying and wave filtering circuit and set of cells load, described full-bridge switching network input and input direct-current
Source is connected, and the outfan of full-bridge switching network is connected with LLC resonant network input, the resonance electricity in described LLC resonant network
The magnetizing inductance of sense, resonant capacitance and two primary windings is connected in series, the input of described secondary current rectifying and wave filtering circuit
End is connected with transformer secondary output winding respectively, and the outfan of secondary current rectifying and wave filtering circuit is connected with set of cells load;Described control
Module includes output voltage sampling circuit, output current sampling circuit, feedback regulating circuit, control chip, drive circuit.
Described input direct-current source is 380-420V DC voltage, and in charger, this voltage is by prime AC/DC power
Factor correcting circuit provides.
The single-phase electricity die mould bridge inverter main circuit that described full-bridge switching network is made up of four power MOSFET tubes.
Described LLC resonant network includes resonant inductance, resonant capacitance, magnetizing inductance, and resonant inductance is independent external electricity
Sense, magnetizing inductance is the magnetizing inductance sum of two transformators that primary windings connected in series connects.
Described secondary current rectifying and wave filtering circuit is made up of two full-bridge type rectification circuits, filter capacitors, D1-D4Four diodes
The input of the full-bridge type rectification circuit of composition and transformator T1Secondary windings be connected, D5-D8The full-bridge of four diode compositions
The input of formula rectification circuit and transformator T2Secondary windings be connected, the outfan of two full-bridge type rectification circuits is connected in parallel
To filter capacitor two ends.
Described control module is for realizing the constant-current constant-voltage charging control of dual transformer series parallel structure full-bridge LLC changer
System, it is provided that 4 tunnel voltage drive signals control the switch of switch MOSFET, and control module includes output voltage sampling circuit, output
Current sampling circuit, feedback regulating circuit, control chip, drive circuit.Output voltage sampling circuit uses electric resistance partial pressure sampling,
Output current sampling circuit uses current transformer to realize, and feedback regulating circuit includes constant-voltage control circuit and current constant control electricity
Road, it is achieved the constant voltage constant current charging to set of cells load, control chip UCC25600 is big by the outer meeting resistance of regulation RT pin
The maximum operation frequency of little setting LLC changer and minimum frequency of operation, control chip has excess current protective function, will use
Electric capacity shunts the OC pin that lossless sample circuit gathers the electric current input UCC25600 of transformer primary side resonant network, drive circuit
Mainly include amplifier and isolating transformer, two-way dutycycle about 50% that control chip UCC25600 is generated by amplifier, phase place phase
The drive voltage signal differing from 180 degree is amplified, and is driven signal to be divided into 4 tunnels driving signal V two-way by isolating transformergs1、Vgs2、
Vgs3、Vgs4, wherein drive signal Vgs1、Vgs4Identical, drive signal Vgs2、Vgs3Identical, 4 roads drive signal to input full-bridge respectively and open
Four power MOSFET switch tubes closing network realize controlling.
Described control chip UCC25600 is the chip being exclusively used in LLC resonant converter control produced by TI company, interior
The agitator of the switching frequency of the integrated support in portion 30~350kHz, programmable Dead Time makes the circuit can be at minimum magnetization electricity
Flowing down that to realize no-voltage open-minded, programmable soft-start time can improve the motility of LLC circuit design, and chip only 8 draws
Foot, compared with the LLC control chip of other 16 feet on market, uses this chip to be conducive to simplifying PCB design, peripheral circuit letter
Single, this is conducive to improving system effectiveness to a certain extent, reduces system cost.
Accompanying drawing explanation
Fig. 1 is the main circuit diagram of a kind of dual transformer series parallel structure full-bridge LLC resonant converter;
Fig. 2 is the control module theory diagram of a kind of dual transformer series parallel structure full-bridge LLC resonant converter;
Fig. 3 is that a kind of dual transformer series parallel structure full-bridge LLC resonant converter is less than resonant frequency f at switching frequencyr
More than resonant frequency fmTime waveform timing chart.
Fig. 4 is the equivalent-circuit model of a kind of dual transformer series parallel structure full-bridge LLC resonant converter.
Fig. 5 is the equivalence of a kind of dual transformer series parallel structure full-bridge LLC resonant converter after simplification further to Fig. 4
Circuit model.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme is described in detail.
As it is shown in figure 1, a kind of dual transformer series parallel structure full-bridge LLC resonant converter, it is applied to charging electric vehicle
On machine, it is characterised in that: include main circuit and control module;Described main circuit includes input direct-current source, the full-bridge being sequentially connected with
Switching network, LLC resonant network, secondary current rectifying and wave filtering circuit and set of cells load, described full-bridge switching network input is with defeated
Entering DC source to be connected, the outfan of full-bridge switching network is connected with LLC resonant network input, in described LLC resonant network
The magnetizing inductance of resonant inductance, resonant capacitance and two primary windings is connected in series, described secondary current rectifying and wave filtering circuit
Input be connected with transformer secondary output winding respectively, the load of the outfan of secondary current rectifying and wave filtering circuit and set of cells is connected.
As it is shown in figure 1, full-bridge switching network is made up of four power MOSFET tube S1-S4, Ds1-Ds4It is respectively four
The parasitic diode of MOSFET pipe, Cds1-Cds4It is respectively the parasitic capacitance of four MOSFET pipes.LLC resonant network is by resonance electricity
Hold Cr, resonant inductance LrWith magnetizing inductance Lm1, magnetizing inductance Lm2Composition, resonant inductance LrIt is independent for independent resonant inductance
External inductance or two transformator T1、T2Leakage inductance sum, magnetizing inductance is the encouraging of two transformators that primary windings connected in series connects
Magnetoelectricity sense Lm1、Lm2Sum.Output rectifier and filter includes two full-bridge type rectification circuits and a filter capacitor Co, diode
D1-D4The input of the full-bridge type rectification circuit of composition and transformator T1Secondary windings be connected, diode D5-D8The full-bridge of composition
The input of formula rectification circuit and transformator T2Secondary windings be connected, the outfan of satisfactory to both parties bridge rectifier be connected in parallel to filter
Ripple electric capacity CoTwo ends, the voltage filtered electric capacity C after rectificationoSet of cells load supplying, set of cells load both end voltage is given after filtering
For Vo。
Fig. 2 is the control module theory diagram of a kind of dual transformer series parallel structure full-bridge LLC resonant converter, controls mould
Block realizes the constant-current constant-voltage charging of dual transformer series parallel structure full-bridge LLC changer and controls, it is provided that 4 tunnel dutycycles about 50%,
The voltage drive signals that phase is 180 degree, control module includes output voltage sampling circuit, output current sampling circuit, anti-
Feedback regulation circuit, control chip, drive circuit.Output voltage sampling circuit uses electric resistance partial pressure sampling, output current sample electricity
Road uses current transformer to realize, and modulation circuit realizes loop compensation, outside control chip UCC25600 is by regulation RT pin
Connecting resistance size sets maximum operation frequency and the minimum frequency of operation of LLC changer, and control chip has overcurrent protection merit
Can, the electric current using capacitive shunt method to gather transformer primary side resonant network is inputted the OC pin of UCC25600, drive circuit
Mainly include amplifier and isolating transformer, two-way dutycycle about 50% that control chip UCC25600 is generated by amplifier, phase place phase
The drive voltage signal differing from 180 degree is amplified, and is driven signal to be divided into 4 tunnels driving signal V two-way by isolating transformergs1、Vgs2、
Vgs3、Vgs4, wherein drive voltage signal Vgs1、Vgs4Identical, drive voltage signal Vgs2、Vgs3Identical, 4 tunnel drive voltage signal are divided
Be not added to full-bridge switching network four MOSFET power switch pipe grid source two-stages realize opening and turning off of switching tube.
Fig. 3 is that a kind of dual transformer series parallel structure full-bridge LLC resonant converter is at switching frequency fsLess than resonant frequency fr
More than resonant frequency fmTime main waveform timing chart, when transformer primary side to secondary transmission energy time, magnetizing inductance Lm1、Lm2Quilt
Clamper, only Lr、CrParticipating in resonance, resonant frequency is fr;When transformer primary side does not transmits energy to secondary, and load voltage is by defeated
Go out electric capacity CoDuring offer, magnetizing inductance also assists in resonance, and resonant frequency is fm。
From the main waveform timing chart shown in Fig. 3 it can be seen that power MOSFET tube S1、S4With power MOSFET tube S2、S3
Drive signal waveform amplitude is equal, phase 180 degree, magnetizing inductance Lm1、Lm2Electric current iLm1、iLm1Identical, diode D1、
D4、D5、D8Electric current iD1、iD4、iD5、iD8Identical, diode D2、D3、D6、D7Electric current iD2、iD3、iD6、iD7Identical.Due to two
Primary windings in series connects, and the electric current of magnetizing inductance is equal, and secondary commutation bridge is connected in parallel electric current can automatic equalization.
Fig. 4 is the equivalent-circuit model of a kind of dual transformer series parallel structure full-bridge LLC resonant converter, in order to simplify point
Analysis, generally uses first-harmonic approximate analysis method (FHA) that LLC resonant converter is set up equivalent-circuit model, V in figureifFor input electricity
Pressure VdcThe fundametal compoment of the alternating voltage after full bridge inverter inversion, Rac1And Rac2For AC equivalent resistance, VacFor secondary
Voltage equivalence is to the equivalent AC voltage on former limit.
Fig. 5 is the equivalence of a kind of dual transformer series parallel structure full-bridge LLC resonant converter after simplification further to Fig. 4
Circuit model, V in figureifFor input voltage VdcThe fundametal compoment of the alternating voltage after full bridge inverter inversion, magnetizing inductance
LmFor Lm1、Lm2Sum, equivalent resistance ReqFor Rac1、Rac1Sum, setting up of equivalent-circuit model is conducive to simplifying resonant network
Parameter designing, shortens the development time.
Claims (5)
1. a dual transformer series parallel structure full-bridge LLC resonant converter, is applied on electric automobile battery charger, and its feature exists
In: include main circuit and control module;Input direct-current source that described main circuit includes being sequentially connected with, full-bridge switching network, LLC are humorous
Vibrating network, secondary current rectifying and wave filtering circuit and set of cells load, described full-bridge switching network input is connected with input direct-current source, entirely
The outfan of bridge switch network is connected with LLC resonant network input, the resonant inductance in described LLC resonant network, resonance electricity
Hold and be connected in series with the magnetizing inductance of two primary windings, the input of described secondary current rectifying and wave filtering circuit respectively with change
Depressor secondary windings is connected, and the outfan of secondary current rectifying and wave filtering circuit is connected with set of cells load;Described control module includes defeated
Go out voltage sampling circuit, output current sampling circuit, feedback regulating circuit, control chip, drive circuit.
2. according to the dual transformer series parallel structure full-bridge LLC resonant converter described in claims 1, it is characterised in that: institute
The input direct-current source stated is 380V-420V DC voltage.
3. according to the dual transformer series parallel structure full-bridge LLC resonant converter described in claims 1, it is characterised in that: institute
The resonant inductance stating LLC resonant network is independent external inductance, and magnetizing inductance is two transformations that primary windings connected in series connects
The magnetizing inductance summation of device.
4. according to the dual transformer series parallel structure full-bridge LLC resonant converter described in claims 1, it is characterised in that: institute
State secondary current rectifying and wave filtering circuit to be made up of two full-bridge type rectification circuits, filter capacitors, wherein D1-D4Four diode compositions
The input of full-bridge type rectification circuit and transformator T1Secondary windings be connected, D5-D8The full-bridge type rectification of four diode compositions
The input of circuit and transformator T2Secondary windings be connected, the outfan of two full-bridge type rectification circuits be connected in parallel to filtering
Electric capacity CoTwo ends.
5. according to the dual transformer series parallel structure full-bridge LLC resonant converter described in claims 1, it is characterised in that: institute
State control module for realizing the constant-current constant-voltage charging control of dual transformer series parallel structure full-bridge LLC resonant converter main circuit
System, described control chip is the special resonance chip UCC25600 that TI company produces.
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CN106849296A (en) * | 2017-03-15 | 2017-06-13 | 泰科天润半导体科技(北京)有限公司 | A kind of charging module based on silicon carbide MOSFET |
CN107834581A (en) * | 2017-10-24 | 2018-03-23 | 华南理工大学 | A kind of battery energy storage system of Multiple coil resonance separate current control |
CN108964469A (en) * | 2018-07-16 | 2018-12-07 | 江南大学 | The double LLC resonant converters of a kind of and cascaded structure full-bridge |
CN109841398A (en) * | 2019-02-19 | 2019-06-04 | 南京航空航天大学 | A kind of DC converting system based on integrated planar matrix transformer |
CN109950943A (en) * | 2018-10-12 | 2019-06-28 | 深圳市永联科技股份有限公司 | A kind of four-way conversion Vehicular charger and control method |
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