CN106328228B - One kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device - Google Patents
One kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device Download PDFInfo
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- CN106328228B CN106328228B CN201510406431.2A CN201510406431A CN106328228B CN 106328228 B CN106328228 B CN 106328228B CN 201510406431 A CN201510406431 A CN 201510406431A CN 106328228 B CN106328228 B CN 106328228B
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- weld seam
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- penetrating fluid
- cleaning
- penetration inspection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
The invention belongs to nuclear power station nondestructive inspection apparatus applied technical field, and in particular to one kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device.Including penetration inspection module, mechanical carrier and positioner, control subsystem, storage and measurement subsystem；Penetration inspection module is arranged on mechanical carrier and positioner；Control subsystem carries out location control to mechanical carrier and positioner, mechanical carrier reaches with positioner delivery penetration inspection module to be needed near the sealing weldering of penetration inspection after specified location, and control subsystem is controlled the corresponding automatic penetration inspection of completion to penetration inspection module and acted；Storage shows and stored the check image of penetration inspection module acquisition with measurement subsystem, and carries out graphical analysis and show the measurement of two-dimensional, while establishes the database of inspection result.The present invention can reduce the injury of high Radiation On Human body in checking process, while improve the validity and accuracy of inspection result.
Description
Technical field
The invention belongs to nuclear power station nondestructive inspection apparatus applied technical field, and in particular to one kind heat transfer seal of tube weldering remote control
Automatic penetration inspection device.
Background technology
At present in the heat transfer seal of tube weldering in nuclear industry field or the penetration inspection of plugging weldering, commonly use artificially coloring method and carry out
Check.Because the position belongs to primary Ioops critical piece, environmental radiation is very high, exists to human body and injures；Simultaneously severe building ring
Border, which may result in, checks that the accuracy of the preciseness deficiency implemented and inspection result is not objective.Need to design a kind of heat transfer for this
The seal of tube welds Remote Control Automatic penetration inspection device.
The content of the invention
It is an object of the invention to provide one kind heat transfer seal of tube to weld Remote Control Automatic penetration inspection device, is steamed for nuclear power station
The penetration inspection of vapour generator heat transfer seal of tube weldering.
To reach above-mentioned purpose, the technical solution used in the present invention is：
One kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device, including penetration inspection module, mechanical carrier and positioning
Device, control subsystem, storage and measurement subsystem；Penetration inspection module is arranged on mechanical carrier with positioner, controlling
Subsystem is connected respectively with penetration inspection module, mechanical carrier and positioner, is stored and measurement subsystem and penetration inspection mould
Block connects；Control subsystem carries out location control to mechanical carrier and positioner, and mechanical carrier permeates with positioner delivery
Checking that module reaches is needed near the sealing weldering of penetration inspection after specified location, and control subsystem is controlled to penetration inspection module
System completes corresponding automatic penetration inspection action；Storage shows and stored the inspection of penetration inspection module acquisition with measurement subsystem
Image, and carry out graphical analysis and show the measurement of two-dimensional, while establish the database of inspection result.
Described penetration inspection module is applied deposited including IMAQ submodule, cleaning removal and dry submodule, penetrating fluid
Submodule and operating platform, IMAQ submodule, cleaning are removed with drying submodule, penetrating fluid applies deposited submodule and is assembled in behaviour
Make on platform.
Described cleaning removes sprays with drying submodule including linear motion cylinder A, cleaning fluid splash-proof canister, dry air
Mouth, rubber ring, cleaning brush, scrub frame, washer jet, air motor, draining adapter；Cleaning brush is arranged on the top for scrubbing frame,
Air motor is arranged on the bottom for scrubbing frame, and each part of the above is arranged in cleaning fluid splash-proof canister after being connected to become an entirety,
The upper surface of cleaning fluid splash-proof canister is provided with rubber ring, and the bottom of rubber ring is provided with washer jet and dry air nozzle,
Cleaning fluid splash-proof canister bottom is provided with draining adapter, and cleaning fluid splash-proof canister is arranged on linear motion cylinder A top.
Described penetrating fluid, which applies deposited submodule, includes linear motion cylinder B, penetrating fluid input interface tube, penetrating fluid splashproof
Cylinder, sponge seat, sponge block；Sponge block is arranged in sponge seat, and two above part is connected to become an integral installation and permeated
Inside liquid splash-proof canister, penetrating fluid input interface tube is installed in the bottom of penetrating fluid splash-proof canister, penetrating fluid splash-proof canister is arranged on straight
Above line movable air cylinder B.
Described IMAQ submodule includes round base, ultraviolet leds lamp, visible LED lamp, camera, shooting
Head is arranged on the circle centre position of round base, and being circular layout on the round base around camera has ultraviolet leds lamp and visible
Light LED.
Described operating platform includes linear motion cylinder C, guide rail, and linear motion cylinder C is arranged on one end of guide rail.
Described mechanical carrier uses the PAGSYS of Westinghouse Electric with positioner.
Described storage includes video processing work station, video recorder and monitor with measurement subsystem.
The course of work of described device is as follows：
(1) prerinse is carried out to being examined weld seam, cleaning fluid is the deionized water that power plant provides；Control subsystem control behaviour
Make the linear motion cylinder C on platform, cleaning is removed and is sent to drying submodule to the underface of examined weld seam；Control
System control cleaning removes is moved upwards with drying the linear motion cylinder A on submodule, and cleaning brush is sent to examined weldering
Sew on, while cleaning fluid splash-proof canister upper end rubber ring is tightly bonded with steam generator tube sheet, starts air motor and cleaning is sprayed
Mouth carries out prerinse to being examined weld seam, and the cleaning fluid after sprinkling is taken over out of cleaning fluid splash-proof canister by draining discharges, and leads to
Control subsystem is crossed to be reclaimed；After the completion of prerinse, control subsystem control cleaning is removed with drying the straight line on submodule
Motion cylinder A is moved downward, and cleaning brush is removed to underface from examined weld seam, starts dry air nozzle to being examined
Purging is dried using compressed air in weld seam, and drying uses factory's air supply source；
(2) confirm to being examined weld seam prerinse result, the linear motion on control subsystem control operation platform
Cylinder C, IMAQ submodule is sent to the underface of examined weld seam；What startup camera and its peripheral circular were arranged can
See light LED, the intensity of illumination for adjusting visible LED lamp manually obtains good visible images；
(3) fluorescent penetrant being carried out to being examined weld seam and applying deposited, penetrating fluid is water-washing type fluorescent penetrant；Control subsystem
Linear motion cylinder C on control operation platform, penetrating fluid is applied into deposited submodule and is sent to the underface of examined weld seam；Control
The linear motion cylinder B that subsystem controls penetrating fluid is applied on deposited submodule is moved upwards, and sponge block is sent to examined weld seam
On, while penetrating fluid splash-proof canister is tightly bonded with steam generator tube sheet, starts penetrating fluid transmission pump, penetrating fluid passes through penetrating fluid
Input interface tube delivers to penetrating fluid on sponge block, and the penetrating fluid for completing to be examined weld seam applies deposited work；Sponge block be stamped in by
Check on weld seam after about 20 minutes, start the linear motion cylinder B that applies on deposited submodule of penetrating fluid and move downward, by sponge block from
Depart from weld seam is examined；
(4) apply deposited result to examined weld seam penetrating fluid to confirm, the straight line on control subsystem control operation platform
Cylinder C is moved, IMAQ submodule is sent to the underface of examined weld seam；Start camera and its peripheral circular is arranged
Visible LED lamp, the intensity of illumination for adjusting visible LED lamp manually obtains good visible images；
(5) unnecessary penetrating fluid removal is carried out to being examined weld seam, the linear motion on control subsystem control operation platform
Cylinder C, cleaning is removed and is sent to drying submodule to the underface of examined weld seam；Control subsystem control cleaning remove with
The linear motion cylinder A dried on submodule is moved upwards, by cleaning fluid splash-proof canister upper end rubber ring and steam generator tube sheet
Tight fitting, start washer jet and carry out unnecessary penetrating fluid removal, prerinse when removing unnecessary penetrating fluid to being examined weld seam
Not risen with cleaning brush, the cleaning fluid after sprinkling is taken over out of cleaning fluid splash-proof canister by draining and discharged, and by controlling subsystem
System is reclaimed；After the completion of unnecessary penetrating fluid removes, control subsystem starts dry air nozzle and uses pressure to being examined weld seam
Purging is dried in contracting air；
(6) confirm to being examined the unnecessary penetrating fluid removal of weld seam and penetration inspection result, control subsystem control behaviour
Make the linear motion cylinder C on platform, IMAQ submodule is sent to the underface of examined weld seam；Start camera and
The ultraviolet leds lamp of its peripheral circular arrangement, the intensity of illumination for adjusting ultraviolet leds lamp manually have obtained good ultraviolet figure
Picture；
(7) storage records automatic penetration inspection overall process and inspection result with the video recorder in measurement subsystem；Storage with
Monitor in measurement subsystem shows the video of automatic penetration inspection overall process and inspection result；Storage is with measuring in subsystem
Video processing work station carry out graphical analysis and show the measurement of two-dimensional, while establish the database of inspection result.
Having the beneficial effect that acquired by the present invention：
The heat transfer seal of tube of the present invention, which welds Remote Control Automatic penetration inspection device, can reduce high radiation pair in checking process
The injury of human body, while improve the validity and accuracy of inspection result.
Brief description of the drawings
Fig. 1 welds Remote Control Automatic penetration inspection structure drawing of device for the heat transfer seal of tube；
Fig. 2 is penetration inspection function structure chart；
Fig. 3 is removed with drying sub-modular structure figure for cleaning；
Fig. 4 is that penetrating fluid applies deposited sub-modular structure figure；
Fig. 5 is IMAQ sub-modular structure figure；
Fig. 6 is operating platform structure chart；
In figure：1st, penetration inspection module；2nd, mechanical carrier and positioner；3rd, control subsystem；4th, storage and measurement
System；5th, IMAQ submodule；6th, cleaning is removed with drying submodule；7th, penetrating fluid applies deposited submodule；8th, operating platform；9、
Move along a straight line cylinder A；10th, cleaning fluid splash-proof canister；11st, dry air nozzle；12nd, rubber ring；13rd, cleaning brush；14th, frame is scrubbed；
15th, washer jet；16th, air motor；17th, draining is taken over；18th, move along a straight line cylinder B；19th, penetrating fluid input interface tube；20、
Penetrating fluid splash-proof canister；21st, sponge seat；22nd, sponge block；23rd, round base；24th, ultraviolet leds lamp；25th, visible LED lamp；
26th, camera；27th, move along a straight line cylinder C；28th, guide rail.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of heat transfer seal of tube of the present invention welds Remote Control Automatic penetration inspection device and includes penetration inspection
Module 1, mechanical carrier and positioner 2, control subsystem 3, storage and measurement subsystem 4；Penetration inspection module 1 is arranged on machine
In tool delivery and positioner 2, control subsystem 3 is connected respectively with penetration inspection module 1, mechanical carrier and positioner 2, is deposited
Storage is connected with measurement subsystem 4 with penetration inspection module 1；Control subsystem 3 carries out positioning control to mechanical carrier and positioner 2
System, mechanical carrier delivers penetration inspection module 1 and reached with positioner 2 needs the sealing of penetration inspection to weld specified location nearby
Afterwards, control subsystem 3 is controlled the corresponding automatic penetration inspection action of completion to penetration inspection module 1；Storage and measurement
System 4 shows and stored the check image of the acquisition of penetration inspection module 1, and carries out graphical analysis and show the survey of two-dimensional
Amount, while establish the database of inspection result.The mechanical carrier can use the PAGSYS of Westinghouse Electric with positioner 2.
The storage includes video processing work station, video recorder and monitor with measurement subsystem 4.
As shown in Fig. 2 the penetration inspection module 1 include IMAQ submodule 5, cleaning remove with dry submodule 6,
Penetrating fluid applies deposited submodule 7 and operating platform 8, and IMAQ submodule 5, cleaning removal are applied deposited with dry submodule 6, penetrating fluid
Submodule 7 is assembled on operating platform 8.
As shown in figure 3, cleaning is removed and dried, submodule 6 is designed as the prerinse of single tube weld seam, unnecessary penetrating fluid removes, dry
The module that dry Multifunctional centralized is integrated, it includes move along a straight line cylinder A9, cleaning fluid splash-proof canister 10, dry air nozzle 11, rubber
Cushion rubber 12, cleaning brush 13, scrub frame 14, washer jet 15, air motor 16, draining adapter 17；Cleaning brush 13 is arranged on and scrubbed
The top of frame 14, air motor 16 are arranged on the bottom for scrubbing frame 14, and each part of the above is arranged on after being connected to become an entirety
In cleaning fluid splash-proof canister 10, the upper surface of cleaning fluid splash-proof canister 10 is provided with rubber ring 12, and the bottom of rubber ring 12 is provided with clearly
Nozzle 15 and dry air nozzle 11 are washed, draining adapter 17, cleaning fluid splash-proof canister 10 are installed in the bottom of cleaning fluid splash-proof canister 10
Installed in linear motion cylinder A9 top.
As shown in figure 4, the penetrating fluid applies deposited submodule 7 and is designed as single tube weld seam penetrating fluid and applies deposited module, fluorescence is oozed
Transparent liquid is evenly applied to tested surface, and ensures that penetrating fluid is not excessive during applying；Its cylinder B18 of including moving along a straight line,
Penetrating fluid input interface tube 19, penetrating fluid splash-proof canister 20, sponge seat 21, sponge block 22；Sponge block 22 is arranged in sponge seat 21,
Two above part is connected to become an integral installation inside penetrating fluid splash-proof canister 20, pacifies in the bottom of penetrating fluid splash-proof canister 20
Interface tube 19 is inputted equipped with penetrating fluid, for connecting penetrating fluid transfer tube, penetrating fluid splash-proof canister 20 is arranged on linear motion cylinder
Above B18.When penetrating fluid, which applies deposited submodule 7, to be reached below tested region, linear motion cylinder B18 setting in motions are by sponge block
22nd, sponge seat 21, penetrating fluid splash-proof canister 20 are overall is pressed on tested position, and carry out penetrating fluid applies deposited work.
As shown in figure 5, IMAQ submodule 5 includes White-light image collection submodule and black light IMAQ submodule,
White light collection submodule is directed to the inspection device status monitoring under the conditions of visible illumination, and black light IMAQ submodule is for purple
The check image collection at position is detected under the conditions of outer optical illumination.IMAQ submodule 5 includes round base 23, ultraviolet leds
Lamp 24, visible LED lamp 25, camera 26, camera 26 is arranged on the circle centre position of round base 23, around camera 26
Being circular layout on round base 23 has ultraviolet leds lamp 24 and visible LED lamp 25.Ultraviolet leds lamp 24 and visible LED lamp
25 are respectively provided with dimming function, and dimmer in 150m at a distance, can possess the work(of the intensity of illumination of the manual adjusting illuminating lamp in distal end
Can, it is seen that light LED 25 can provide illumination of the illumination not less than 350lux (Lux), ultraviolet leds lamp 24 to be detected surface
Ultraviolet wavelength in the range of 320~400nm, peak wavelength 365nm, spoke of the ultraviolet leds lamp 24 in workpiece surface
Illumination is more than 1000 μ W/cm2。
As shown in fig. 6, operating platform 8 includes linear motion cylinder C27, guide rail 28, linear motion cylinder C27, which is arranged on, to be led
One end of rail 28.
The course of work that the heat transfer seal of tube of the present invention welds Remote Control Automatic penetration inspection device is as follows：
(1) prerinse is carried out to being examined weld seam, cleaning fluid is the deionized water that power plant provides.Control subsystem 3 controls
Linear motion cylinder C27 on operating platform 8, cleaning is removed and is sent to drying submodule 6 to the underface of examined weld seam.
The control cleaning of control subsystem 3 removes is moved upwards with drying the linear motion cylinder A9 on submodule 6, and cleaning brush 13 is sent to
To examined weld seam, while the upper end rubber ring 12 of cleaning fluid splash-proof canister 10 is tightly bonded with steam generator tube sheet, starts gas
Dynamic motor 16 and washer jet 15 carry out prerinse to being examined weld seam, and the cleaning fluid after sprinkling is by draining adapter 17 from cleaning
Discharge in liquid splash-proof canister 10, and reclaimed by control subsystem 3.After the completion of prerinse, control subsystem 3 controls cleaning to go
Except with dry submodule 6 on linear motion cylinder A9 move downward, under cleaning brush 13 is removed to just from examined weld seam
Side, start dry air nozzle 11 and purging is dried using compressed air to being examined weld seam, drying uses factory's air supply source.
(2) confirm to being examined weld seam prerinse result, the straight line fortune on the control operation platform 8 of control subsystem 3
Taken offence cylinder C27, and IMAQ submodule 5 is sent to the underface of examined weld seam.Start camera 26 and its peripheral circular
The visible LED lamp 25 of arrangement, the intensity of illumination for adjusting visible LED lamp 25 manually obtain good visible images.
(3) fluorescent penetrant being carried out to being examined weld seam and applying deposited, penetrating fluid is water-washing type fluorescent penetrant.Control subsystem
Linear motion cylinder C27 on 3 control operation platforms 8, by penetrating fluid apply deposited submodule 7 be sent to examined weld seam just under
Side.The linear motion cylinder B18 that control subsystem 3 controls penetrating fluid to apply on deposited submodule 7 is moved upwards, and sponge block 22 is sent to
To examined weld seam, while penetrating fluid splash-proof canister 20 is tightly bonded with steam generator tube sheet, is started penetrating fluid transmission pump, is oozed
Transparent liquid inputs interface tube 19 by penetrating fluid and delivers to penetrating fluid on sponge block 22, and the penetrating fluid for completing to be examined weld seam applies deposited work
Make.Sponge block 22 is stamped on examined weld seam after about 20 minutes, and startup penetrating fluid applies the linear motion cylinder on deposited submodule 7
B18 is moved downward, and sponge block 22 is departed from from weld seam is examined.
(4) deposited result is applied to examined weld seam penetrating fluid to confirm, it is straight on the control operation platform 8 of control subsystem 3
Line moves cylinder C27, and IMAQ submodule 5 is sent to the underface of examined weld seam.Start camera 26 and its around
The visible LED lamp 25 being circular layout, the intensity of illumination for adjusting visible LED lamp 25 manually obtain good visible images.
(5) unnecessary penetrating fluid removal is carried out to being examined weld seam, the straight line fortune on the control operation platform 8 of control subsystem 3
Taken offence cylinder C27, and cleaning is removed and is sent to drying submodule 6 to the underface of examined weld seam.The control cleaning of control subsystem 3
Remove and moved upwards with drying the linear motion cylinder A9 on submodule 6, by the upper end rubber ring 12 of cleaning fluid splash-proof canister 10 with steaming
Vapour generator tube sheet is tightly bonded, and is started washer jet 15 and is carried out unnecessary penetrating fluid removal to being examined weld seam, it is unnecessary to remove
Prerinse is not risen with cleaning brush 13 during penetrating fluid, and the cleaning fluid after sprinkling is by draining adapter 17 out of cleaning fluid splash-proof canister 10
Discharge, and reclaimed by control subsystem 3.After the completion of unnecessary penetrating fluid removes, control subsystem 3 starts dry air spray
Purging is dried using compressed air to being examined weld seam in mouth 11.
(6) confirm to being examined the unnecessary penetrating fluid removal of weld seam and penetration inspection result, the control behaviour of control subsystem 3
Make the linear motion cylinder C27 on platform 8, IMAQ submodule 5 is sent to the underface of examined weld seam.Start shooting
The first 26 ultraviolet leds lamps 24 arranged with its peripheral circular, the intensity of illumination for adjusting ultraviolet leds lamp 24 manually have obtained well
Ultraviolet image.
(7) storage records automatic penetration inspection overall process and inspection result with the video recorder in measurement subsystem 4；Storage with
Monitor in measurement subsystem 4 shows the video of automatic penetration inspection overall process and inspection result；Storage and measurement subsystem 4
In video processing work station carry out graphical analysis and show the measurement of two-dimensional, while establish the database of inspection result.
Claims (6)
1. one kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device, it is characterised in that：Including penetration inspection module (1), machine
Tool delivers and positioner (2), control subsystem (3), storage and measurement subsystem (4)；Penetration inspection module (1) is arranged on machine
In tool delivery and positioner (2), control subsystem (3) and penetration inspection module (1), mechanical carrier and positioner (2) point
Do not connect, store and be connected with measurement subsystem (4) with penetration inspection module (1)；Control subsystem (3) is to mechanical carrier and positioning
Device (2) carries out location control, and mechanical carrier reaches with positioner (2) delivery penetration inspection module (1) needs penetration inspection
Sealing weldering nearby after specified location, control subsystem (3) is controlled completion to penetration inspection module (1) and oozed automatically accordingly
Saturating inspection action；The check image that storage obtains with measurement subsystem (4) display and storage penetration inspection module (1), and carry out
Graphical analysis and the measurement of display two-dimensional, while establish the database of inspection result；
Described penetration inspection module (1) includes IMAQ submodule (5), cleaning is removed with drying submodule (6), penetrating fluid
Deposited submodule (7) and operating platform (8) are applied, IMAQ submodule (5), cleaning are removed with drying submodule (6), penetrating fluid is applied
Submodule (7) is applied to be assembled on operating platform (8)；
Described storage includes video processing work station, video recorder and monitor with measurement subsystem (4).
2. the heat transfer seal of tube according to claim 1 welds Remote Control Automatic penetration inspection device, it is characterised in that：Described is clear
Wash away except with dry submodule (6) include linear motion cylinder A (9), cleaning fluid splash-proof canister (10), dry air nozzle (11),
Rubber ring (12), cleaning brush (13), scrub frame (14), washer jet (15), air motor (16), draining adapter (17)；Cleaning
Brush (13) is arranged on the top for scrubbing frame (14), and air motor (16) is arranged on the bottom for scrubbing frame (14), and each part of the above connects
It is connected into be arranged on after an entirety in cleaning fluid splash-proof canister (10), the upper surface of cleaning fluid splash-proof canister (10) is provided with rubber ring
(12), the bottom of rubber ring (12) is provided with washer jet (15) and dry air nozzle (11), in cleaning fluid splash-proof canister (10)
Bottom is provided with draining adapter (17), and cleaning fluid splash-proof canister (10) is arranged on linear motion cylinder A (9) top.
3. the heat transfer seal of tube according to claim 2 welds Remote Control Automatic penetration inspection device, it is characterised in that：Described oozes
Transparent liquid apply deposited submodule (7) include linear motion cylinder B (18), penetrating fluid input interface tube (19), penetrating fluid splash-proof canister (20),
Sponge seat (21), sponge block (22)；Sponge block (22) be arranged on sponge seat (21) in, two above part be connected to become one it is whole
Body is arranged on penetrating fluid splash-proof canister (20) inside, and penetrating fluid input interface tube is provided with the bottom of penetrating fluid splash-proof canister (20)
(19), penetrating fluid splash-proof canister (20) is arranged on above linear motion cylinder B (18).
4. the heat transfer seal of tube according to claim 3 welds Remote Control Automatic penetration inspection device, it is characterised in that：Described figure
Include round base (23), ultraviolet leds lamp (24), visible LED lamp (25), camera (26) as gathering submodule (5), take the photograph
Picture head (26) is arranged on the circle centre position of round base (23), and being circular layout on the round base (23) around camera (26) has
Ultraviolet leds lamp (24) and visible LED lamp (25).
5. the heat transfer seal of tube according to claim 4 welds Remote Control Automatic penetration inspection device, it is characterised in that：Described behaviour
Making platform (8) includes linear motion cylinder C (27), guide rail (28), and linear motion cylinder C (27) is arranged on the one of guide rail (28)
End.
6. the heat transfer seal of tube according to claim 5 welds Remote Control Automatic penetration inspection device, it is characterised in that：Described device
The course of work it is as follows：
(1) prerinse is carried out to being examined weld seam, cleaning fluid is the deionized water that power plant provides；Control subsystem (3) control behaviour
Make the linear motion cylinder C (27) on platform (8), cleaning is removed and is sent to drying submodule (6) to examined weld seam just
Lower section；Control subsystem (3) control cleaning removes moves upwards with drying the linear motion cylinder A (9) on submodule (6), will
Cleaning brush (13) is sent to examined weld seam, while cleaning fluid splash-proof canister (10) upper end rubber ring (12) and steam generator
Plate is tightly bonded, and is started air motor (16) and washer jet (15) and is carried out prerinse, the cleaning after sprinkling to being examined weld seam
Liquid takes over (17) discharge out of cleaning fluid splash-proof canister (10) by draining, and is reclaimed by control subsystem (3)；Prerinse
After the completion of, control subsystem (3) control cleaning removes to be moved downward with drying the linear motion cylinder A (9) on submodule (6),
Cleaning brush (13) is removed to underface from examined weld seam, starts dry air nozzle (11) and uses pressure to being examined weld seam
Purging is dried in contracting air, and drying uses factory's air supply source；
(2) confirm to being examined weld seam prerinse result, the straight line fortune on control subsystem (3) control operation platform (8)
Taken offence cylinder C (27), and IMAQ submodule (5) is sent to the underface of examined weld seam；Start camera (26) and its week
The visible LED lamp (25) being circular layout is enclosed, the intensity of illumination for adjusting visible LED lamp (25) manually obtains good visible ray
Image；
(3) fluorescent penetrant being carried out to being examined weld seam and applying deposited, penetrating fluid is water-washing type fluorescent penetrant；Control subsystem (3)
Linear motion cylinder C (27) on control operation platform (8), penetrating fluid is applied into deposited submodule (7) and is sent to examined weld seam
Underface；The linear motion cylinder B (18) that control subsystem (3) control penetrating fluid is applied on deposited submodule (7) is moved upwards, by sea
Continuous block (22) is sent to examined weld seam, while penetrating fluid splash-proof canister (20) is tightly bonded with steam generator tube sheet, is started
Penetrating fluid transmission pump, penetrating fluid input interface tube (19) by penetrating fluid and deliver to penetrating fluid on sponge block (22), complete tested
The penetrating fluid for looking into weld seam applies deposited work；Sponge block (22) is stamped on examined weld seam after about 20 minutes, and startup penetrating fluid is applied deposited
Linear motion cylinder B (18) on submodule (7) is moved downward, and sponge block (22) is departed from from weld seam is examined；
(4) deposited result is applied to examined weld seam penetrating fluid to confirm, it is straight on control subsystem (3) control operation platform (8)
Line motion cylinder C (27), IMAQ submodule (5) is sent to the underface of examined weld seam；Start camera (26) and
The visible LED lamp (25) of its peripheral circular arrangement, adjust manually visible LED lamp (25) intensity of illumination obtain it is good can
See light image；
(5) unnecessary penetrating fluid removal is carried out to being examined weld seam, the straight line fortune on control subsystem (3) control operation platform (8)
Taken offence cylinder C (27), and cleaning is removed and is sent to drying submodule (6) to the underface of examined weld seam；Control subsystem (3) is controlled
System cleaning removes moves upwards with drying the linear motion cylinder A (9) on submodule (6), by cleaning fluid splash-proof canister (10) upper end
Rubber ring (12) is tightly bonded with steam generator tube sheet, is started washer jet (15) and is carried out unnecessary penetrating fluid to being examined weld seam
Remove, when removing unnecessary penetrating fluid prerinse do not risen with cleaning brush (13), the cleaning fluid after sprinkling is taken over by draining
(17) discharge out of cleaning fluid splash-proof canister (10), and reclaimed by control subsystem (3)；Unnecessary penetrating fluid, which removes, to be completed
Afterwards, purging is dried using compressed air to being examined weld seam in control subsystem (3) startup dry air nozzle (11)；
(6) to being examined, the unnecessary penetrating fluid of weld seam removes and penetration inspection result confirms, control subsystem (3) control operation
Linear motion cylinder C (27) on platform (8), IMAQ submodule (5) is sent to the underface of examined weld seam；Start
The ultraviolet leds lamp (24) of camera (26) and its peripheral circular arrangement, the intensity of illumination of ultraviolet leds lamp (24) is adjusted manually
To obtain good ultraviolet image；
(7) storage records automatic penetration inspection overall process and inspection result with the video recorder in measurement subsystem (4)；Storage and survey
Monitor in quantized system (4) shows the video of automatic penetration inspection overall process and inspection result；Storage and measurement subsystem
(4) the video processing work station in carries out graphical analysis and shows the measurement of two-dimensional, while establishes the data of inspection result
Storehouse.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406431.2A CN106328228B (en) | 2015-07-10 | 2015-07-10 | One kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406431.2A CN106328228B (en) | 2015-07-10 | 2015-07-10 | One kind heat transfer seal of tube welds Remote Control Automatic penetration inspection device |
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| CN106328228A CN106328228A (en) | 2017-01-11 |
| CN106328228B true CN106328228B (en) | 2018-02-13 |
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|---|---|---|---|---|
| CN110530767B (en) * | 2018-05-24 | 2024-06-11 | 核动力运行研究所 | Remote automatic penetration inspection device and method for control rod driving mechanism |
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