CN106327999B - Quick installation device of warning sign for electric power tower pole - Google Patents
Quick installation device of warning sign for electric power tower pole Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种电力塔杆用警示牌快速安装装置。The invention relates to a quick installation device for warning signs for electric tower poles.
背景技术Background technique
随着城市建设步伐加快,输电线路长度也逐年增加。角钢塔由于其板压降较小,气相通量较大,塔板效率较好,结构简单,加工制造方便等优点。因此,现在输电线路架设已普遍采用角钢塔。With the accelerated pace of urban construction, the length of transmission lines has also increased year by year. The angle steel tower has the advantages of small plate pressure drop, large gas phase flux, good tray efficiency, simple structure and convenient processing and manufacturing. Therefore, angle steel towers have been widely used in the erection of transmission lines.
根据规定,电力线路杆塔应标明线路名称、杆(塔)号、色标、警示标志等警示牌,这些警示牌都需要通过固定架固定在杆塔上。以前杆号牌、警示标志等警示牌一般采用铁丝捆绑在杆塔上,或用扁钢做支架固定于角钢塔的两侧主材上。由于风力的作用、飞鸟影响及固定方式的缺陷,极易造成支架歪曲及脱落变形情况的发生。通过对警示牌丢失调查分析,其中由于警示牌锈蚀丢失数量最少只占丢失总数量的4.1%,由于警示牌牌架变形丢失的数量占77.3%,牌架固定螺栓丢失导致标准牌丢失数量占18.6%。According to the regulations, the power line towers should be marked with warning signs such as line name, pole (tower) number, color code, warning signs, etc. These warning signs need to be fixed on the tower through the fixing frame. In the past, warning signs such as pole number plates and warning signs were generally tied to the pole tower with iron wire, or fixed on the main materials on both sides of the angle steel tower with flat steel as a bracket. Due to the effect of wind, the influence of flying birds and the defects of the fixing method, it is very easy to cause the bracket to be distorted and fall off and deformed. Through the investigation and analysis of the loss of warning signs, the number of lost warning signs due to corrosion accounted for at least 4.1% of the total number of lost, 77.3% was lost due to the deformation of the warning sign frame, and the number of standard cards lost due to the loss of the fixing bolts of the card frame accounted for 18.6% %.
在使用过程中,当出现警示牌歪曲或变形时,需要及时登高予以维护,损坏严重的,需要及时予以更换,以保证警示牌的醒目和有效。In the process of use, when the warning sign is distorted or deformed, it needs to be maintained in time. If the damage is serious, it needs to be replaced in time to ensure that the warning sign is eye-catching and effective.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是针对上述技术问题,提供一种结构合理,安装方便,固定牢靠,拆卸或维护方便,有助于提高工作效率的电力塔杆用警示牌快速安装装置。The purpose of the present invention is to solve the above-mentioned technical problems, to provide a rapid installation device for warning signs for power towers, which is reasonable in structure, convenient in installation, reliable in fixing, convenient in disassembly or maintenance, and helpful for improving work efficiency.
为解决上述技术问题,本发明的结构特点是:包括通过紧固件与警示牌紧固在一起的牌架,牌架上固设有上下平行设置且水平延伸的上板和下板,上板和下板之间形成容纳角钢横担的夹槽,夹槽内还盛装有与角钢横担内壁按压配合的压紧块,上板端部设有上孔,压紧块上部固设有与上板端部上下配合的横块,横块上设有与上孔对应的横孔,横孔和上孔之间锁紧有上螺栓,下板上设有下孔,压紧块底部设有与下孔配合的盲孔,下孔内插装有与盲孔螺接的下螺柱。In order to solve the above-mentioned technical problems, the structural features of the present invention are: including a card frame fastened with the warning sign by fasteners, the card frame is fixed with an upper plate and a lower plate which are arranged in parallel and extend horizontally, and the upper plate is fixed on the card frame. A clamping groove for accommodating the angle steel cross-arm is formed between the lower plate and the clamping groove, and a pressing block press-fitted with the inner wall of the angle steel cross-arm is also contained in the clamping groove. The horizontal block is matched up and down at the end of the plate, the horizontal block is provided with a horizontal hole corresponding to the upper hole, the upper bolt is locked between the horizontal hole and the upper hole, the lower plate is provided with a lower hole, and the bottom of the pressing block is provided with a The lower hole is matched with a blind hole, and the lower hole is inserted with a lower stud screwed with the blind hole.
本电力塔杆用警示牌快速安装装置是通过包围式螺接锁紧结构来实现安装方便,固定牢靠,拆卸或维护方便的。The quick installation device for warning signs for power tower poles realizes convenient installation, firm fixation, and convenient disassembly or maintenance through an enclosed screw-connected locking structure.
包围式螺接锁紧结构主要包括固设在牌架上的上板和下板,上板和下板都与牌架平面垂直设置,且上板和下板平行间隔设置,这样在上板和下板之间就形成一个空腔,即夹槽。夹槽的高度比角钢横担的高度稍高,以方便能将夹槽顺利、快速卡装到角钢横担上。夹槽的作用之一也就是盛装角钢横担。为方便叙述,将构成角钢横担的两个板面进行定义,水平设置的板面定义为横板,竖直设置的板面定义为纵板,将横板和纵板半包围的空间定义为内腔,并将横板和纵板半包围的一侧定义为内,将另一侧定义为外。本电力塔杆用警示牌快速安装装置还包括一个压紧块,压紧块可以放入角钢横担的内腔中。压紧块具有一个能与角钢横担横板底面支撑或压紧配合的顶壁,还具有一个能与角钢横担纵板内侧面压紧配合的侧壁。当夹槽卡装到角钢横担上时,压紧块可以正好滑入角钢横担的内腔中,这样,压紧块顶壁与横板贴紧配合,压紧块侧壁与纵板贴紧配合。The enclosing screw locking structure mainly includes an upper plate and a lower plate fixed on the card rack. A cavity, namely a clamping groove, is formed between the lower plates. The height of the clip groove is slightly higher than that of the angle steel cross arm, so that the clip groove can be smoothly and quickly installed on the angle steel cross arm. One of the functions of the clip groove is to hold the angle steel cross arm. For the convenience of description, the two panels that constitute the angle steel cross arm are defined, the horizontal panel is defined as the horizontal panel, the vertical panel is defined as the vertical panel, and the space half enclosed by the horizontal panel and the vertical panel is defined as The inner cavity is defined, and one side half enclosed by the transverse and longitudinal plates is defined as inner, and the other side is defined as outer. The rapid installation device for warning signs for electric tower poles also includes a pressing block, which can be put into the inner cavity of the angle steel cross arm. The pressing block has a top wall that can be supported or press-fitted with the bottom surface of the angle-steel cross-arm horizontal plate, and a side wall that can be press-fitted with the inner side of the angle-steel cross-arm vertical plate. When the clamping groove is clamped on the angle steel cross arm, the pressing block can just slide into the inner cavity of the angle steel cross arm, so that the top wall of the pressing block and the horizontal plate are closely matched, and the side wall of the pressing block is in close contact with the vertical plate. Tight fit.
下板上设有下孔,下孔内插装有下螺柱。压紧块底部设有盲孔,盲孔与下孔上下对应设置,并且盲孔与下螺柱上部螺接配合。当压紧块滑入角钢横担内腔时,可以将下螺柱拧入盲孔内,此时压紧块与下板固接在一起。这样,角钢横担上方受到上板的限位,下方受到下板的限位,纵板外侧受到牌架的限位,纵板内侧受到压紧块的限位。也就是说,角钢横担在上、下、左、右四个方向上都受到了限位作用,从反作用的方向看,本电力塔杆用警示牌快速安装装置也受到角钢横担上、下、左、右四个方向的限位,保证了本电力塔杆用警示牌快速安装装置可靠地固定在角钢横担上。The lower plate is provided with a lower hole, and a lower stud is inserted in the lower hole. The bottom of the pressing block is provided with a blind hole, the blind hole and the lower hole are arranged correspondingly up and down, and the blind hole is screwed and matched with the upper part of the lower stud. When the pressing block slides into the inner cavity of the angle steel cross arm, the lower stud can be screwed into the blind hole, and the pressing block and the lower plate are fixed together at this time. In this way, the upper part of the angle steel cross arm is limited by the upper plate, the lower part is limited by the lower plate, the outer side of the vertical plate is limited by the card holder, and the inner side of the vertical plate is limited by the pressing block. That is to say, the angle steel cross-arm is limited in the four directions of up, down, left and right. From the direction of reaction, the warning sign quick installation device for electric tower pole is also affected by the upper and lower angles of the angle steel cross-arm. , left and right four directions of the limit, to ensure that the power tower pole with a warning sign quick installation device is reliably fixed on the angle steel cross arm.
上板端部设有上孔,上孔内插装有上螺栓。压紧块上部边侧固设有横块,横块水平向外延伸,并且横块与上板端部上下对应设置。横块上设置有横孔,横孔与上孔上下对应设置。当压紧块滑入角钢横担内腔时,可以将上螺栓依次插装到上孔和横孔内并拧紧,这样横块就通过上螺栓与上板固接在一起,也就是压紧块与上板固定在一起。在压紧块已经与下板固定连接在一起的前提下,压紧块又与上板固定连接在一起,使本电力塔杆用警示牌快速安装装置形成了一个完整的全包围结构。这样,角钢横担上方受到上板的限位,下方受到下板的限位,纵板外侧受到牌架的限位,纵板内侧受到压紧块的限位。也就是说,角钢横担在上、下、左、右四个方向上都受到了限位作用,从反作用的方向看,本电力塔杆用警示牌快速安装装置也受到角钢横担上、下、左、右四个方向的限位,保证了本电力塔杆用警示牌快速安装装置可靠地固定在角钢横担上。The end of the upper plate is provided with an upper hole, and an upper bolt is inserted in the upper hole. A transverse block is fixed on the upper side of the pressing block, the transverse block extends horizontally outwards, and the transverse block is arranged correspondingly up and down with the end of the upper plate. The transverse block is provided with transverse holes, and the transverse holes and the upper holes are correspondingly arranged up and down. When the pressing block slides into the inner cavity of the angle steel cross arm, the upper bolts can be inserted into the upper hole and the horizontal hole in turn and tightened, so that the horizontal block is fixed with the upper plate through the upper bolts, that is, the pressing block fixed with the upper plate. On the premise that the pressing block has been fixedly connected with the lower plate, the pressing block is fixedly connected with the upper plate, so that the warning sign quick installation device for the electric tower pole forms a complete and fully enclosed structure. In this way, the upper part of the angle steel cross arm is limited by the upper plate, the lower part is limited by the lower plate, the outer side of the vertical plate is limited by the card holder, and the inner side of the vertical plate is limited by the pressing block. That is to say, the angle steel cross-arm is limited in the four directions of up, down, left and right. From the direction of reaction, the warning sign quick installation device for electric tower pole is also affected by the upper and lower angles of the angle steel cross-arm. , left and right four directions of the limit, to ensure that the power tower pole with a warning sign quick installation device is reliably fixed on the angle steel cross arm.
因为下螺柱和上螺栓对压紧块都具有锁紧限位作用,因此本电力塔杆用警示牌快速安装装置在使用中,即使下螺柱和上螺栓中有一个因为风吹震动或其他原因而松动甚至脱落,也能保证压紧块能够可靠地插装在角钢横担的内腔中,也就保证了本电力塔杆用警示牌快速安装装置使用中的可靠性和使用寿命。Because both the lower stud and the upper bolt have a locking and limiting effect on the compression block, the warning sign quick installation device for electric tower pole is in use, even if one of the lower stud and the upper bolt is due to wind and vibration or other If it loosens or even falls off due to reasons, it can also ensure that the pressing block can be reliably inserted into the inner cavity of the angle steel crossarm, which also ensures the reliability and service life of the warning sign quick installation device for electric tower poles in use.
作为一种实现方式,所述压紧块包括主块和一个外轮廓为直角三角形的楔形块,所述盲孔设置在主块底部,主块底部靠近角钢横担的部分设有一个与楔形块的斜边面滑动配合的斜面。As an implementation manner, the pressing block includes a main block and a wedge-shaped block whose outer contour is a right-angled triangle, the blind hole is provided at the bottom of the main block, and the part of the bottom of the main block close to the angle steel cross-arm is provided with a wedge-shaped block The beveled surface of the swipe fits the beveled surface.
在本电力塔杆用警示牌快速安装装置中,压紧块采用滑动配合的两体结构,即主块和楔形块。其中,楔形块的轮廓形状为直角三角形,为方便叙述,将楔形块中与直角三角形两个直角边对应的侧壁分别称为与下板配合的直底壁和与纵板配合的直侧壁,将楔形块中与三角形斜边对应侧壁称为斜侧壁或斜边面。主块底面和贴近纵板的侧面之间设置有一个斜面,该斜面在主块底面与下板贴紧时与楔形块的斜边面倾斜角度一致,且楔形块的斜边长度比压紧块的斜边长度稍长。这样设置,可以保证在主块贴近纵板的侧面与楔形块的直侧壁平齐时,主块的底面会稍稍高出楔形块的直底壁,也就是说,主块底面和下板顶面之间会存在一个小间隙。压紧块底部设置的盲孔设置在主块底面上,因此,下螺柱通过该盲孔可以对主块施加向下的拉力。所述间隙为主块受向下拉力时沿楔形块斜边面下滑提供了下滑空间,或者说,为楔形块在主块下滑力下向纵板移动而压紧纵板提供了压紧空间,这样就实现了将对主块的竖直向下的拉力转化为对楔形块水平移动推力的转化功能,也就使压紧块起到了压紧角钢横担纵板的作用,保证了本电力塔杆用警示牌快速安装装置紧固在角钢横担上的可靠性。In the rapid installation device for warning signs for power tower poles, the pressing block adopts a two-body structure of sliding fit, that is, a main block and a wedge-shaped block. The outline shape of the wedge-shaped block is a right-angled triangle. For the convenience of description, the side walls of the wedge-shaped block corresponding to the two right-angled sides of the right-angled triangle are respectively referred to as the straight bottom wall matched with the lower plate and the straight side wall matched with the vertical plate. , the side wall corresponding to the triangular hypotenuse in the wedge-shaped block is called the hypotenuse side wall or hypotenuse surface. There is an inclined surface between the bottom surface of the main block and the side surface close to the longitudinal plate. The length of the hypotenuse is slightly longer. This arrangement can ensure that when the side of the main block close to the vertical plate is flush with the straight side wall of the wedge-shaped block, the bottom surface of the main block will be slightly higher than the straight bottom wall of the wedge-shaped block, that is, the bottom surface of the main block and the top of the lower plate There will be a small gap between the faces. The blind hole provided at the bottom of the pressing block is provided on the bottom surface of the main block, so that the lower stud can exert downward pulling force on the main block through the blind hole. The gap provides a sliding space for the main block to slide down along the hypotenuse surface of the wedge-shaped block when the main block is subjected to downward pulling force, or, in other words, provides a pressing space for the wedge-shaped block to move to the longitudinal plate under the sliding force of the main block and press the longitudinal plate, In this way, the conversion function of converting the vertical downward pulling force on the main block into the horizontal moving thrust of the wedge-shaped block is realized, and the pressing block also plays the role of pressing the angle steel transverse arm and longitudinal plate, ensuring the power tower of the power tower. The reliability of the rod fastened on the angle steel crossarm with the warning sign quick installation device.
作为改进,斜面上设有沿斜面纵向延伸的滑槽,滑槽的槽壁上设有沿滑槽长度方向延伸的滑道,楔形块的斜边面上固设有沿斜边面纵向延伸的滑板,滑板与滑槽滑动配合,滑板中部固设有与滑道滑动配合的滑块。As an improvement, the inclined surface is provided with a chute extending longitudinally along the inclined surface, the groove wall of the chute is provided with a chute extending in the longitudinal direction of the chute, and the oblique side surface of the wedge-shaped block is fixed with a longitudinal extension along the oblique side surface. The sliding plate is slidably matched with the chute, and the middle of the sliding plate is fixedly provided with a sliding block which is slidably matched with the chute.
在主块斜面上设置沿斜面纵向延伸的滑槽,以及在楔形块斜边面上固设与滑槽滑动配合的滑板,可以对楔形块和主块沿斜面滑动的方向进行导向,使主块受下螺柱下拉力时,楔形块只能垂直向角钢横担平移。在滑槽槽壁上设置沿滑槽延伸的滑道,也即滑道呈沿滑槽长度方向延伸的长条状,并在滑板中部固设插入滑道并沿滑道长度方向滑动的滑块,可以起到限定滑板与滑槽相对滑动距离的作用,也就起到了将楔形块和主块通过滑道和滑块限位连接在一起且能保证两者只能沿滑槽或斜面滑动的作用。这样,工人在安装时只需把持主块或楔形块任意一个即可,不但携带更方便,而且解决了操作过程中楔形块意外跌落的弊端,有助于提高施工效率。A chute extending longitudinally along the inclined surface is arranged on the inclined surface of the main block, and a sliding plate slidingly matched with the chute is fixed on the inclined surface of the wedge-shaped block, which can guide the sliding direction of the wedge-shaped block and the main block along the inclined surface, so that the main block When subjected to the pulling force of the lower stud, the wedge block can only be translated vertically to the cross arm of the angle steel. A slideway extending along the slideway is arranged on the wall of the slideway, that is, the slideway is in the shape of a long strip extending along the length direction of the slideway, and a slider that is inserted into the slideway and slides along the lengthwise direction of the slideway is fixed in the middle of the slideway , can play the role of limiting the relative sliding distance between the slide plate and the chute, and also play the role of connecting the wedge block and the main block together through the slideway and the slider limit, and can ensure that the two can only slide along the chute or inclined plane. effect. In this way, workers only need to hold either the main block or the wedge-shaped block during installation, which is not only more convenient to carry, but also solves the problem of accidental drop of the wedge-shaped block during operation, which helps to improve construction efficiency.
作为一种实现方式,牌架包括间隔对称设置的两个竖板,竖板上端之间和下端之间分别通过一根横板固接在一起,竖板和横板板面平齐设置,上板和下板的数量为两组,分别固设在两个竖板上,竖板和横板上均布有紧固孔,紧固孔内设有紧固螺栓。As an implementation manner, the card rack includes two vertical plates arranged symmetrically at intervals, the upper and lower ends of the vertical plates are respectively fixed together by a horizontal plate, the vertical plates and the horizontal plates are arranged flush, and the upper The number of the plate and the lower plate is two groups, which are respectively fixed on the two vertical plates, the vertical plates and the horizontal plates are evenly arranged with fastening holes, and the fastening holes are provided with fastening bolts.
因为两个竖板沿竖直方向平行设置,而两个横板沿水平方向平行设置,所以竖板和横板围成的牌架是个矩形框结构,结构简单且稳固牢靠。竖板和横板的板面在一个平面内,这样可以方便警示牌贴附在上面,有助于实现牢靠连接。竖板、横板和警示牌上设有对应的紧固孔,紧固孔内设置有紧固螺栓,这样就可以将警示牌固定安装到牌架上,且操作简单。上板和下板的数量为两组,分别固设在两个竖板上,可以使整个牌架与角钢横担有两个固定锁紧点,大大提高了安装的可靠性。Because the two vertical plates are arranged in parallel in the vertical direction, and the two horizontal plates are arranged in parallel in the horizontal direction, the card rack enclosed by the vertical plates and the horizontal plates is a rectangular frame structure, and the structure is simple and stable. The board surfaces of the vertical board and the horizontal board are in the same plane, so that the warning sign can be easily attached to it, which helps to achieve a solid connection. Corresponding fastening holes are arranged on the vertical plate, the horizontal plate and the warning sign, and the fastening bolts are arranged in the fastening holes, so that the warning sign can be fixedly installed on the card frame, and the operation is simple. The number of the upper plate and the lower plate is two groups, which are respectively fixed on the two vertical plates, so that the whole card holder and the angle steel cross arm have two fixed locking points, which greatly improves the reliability of installation.
作为改进,还包括与牌架边部对应的压紧环,压紧环上设有与紧固孔对应的压紧孔。As an improvement, a pressing ring corresponding to the edge of the card frame is also included, and the pressing ring is provided with a pressing hole corresponding to the fastening hole.
设置压紧环后,压紧环可以将紧固螺栓的紧固力施加到警示牌的周边,起到辅助紧固螺栓压紧警示牌的作用。这样,在将警示牌紧固到牌架上的时候,可以先将紧固螺栓穿入压紧环上的压紧孔内,然后再依次穿入警示牌和牌架上的紧固孔内,最后拧紧螺母即可实现警示牌与牌架的稳固连接,操作非常简单。After the pressing ring is set, the pressing ring can apply the tightening force of the fastening bolt to the periphery of the warning sign, and play the role of assisting the fastening bolt to press the warning sign. In this way, when the warning sign is fastened to the card holder, the fastening bolts can be inserted into the pressing holes on the pressing ring first, and then into the fastening holes on the warning sign and the card holder in turn. Finally, tighten the nut to achieve a stable connection between the warning sign and the card holder, and the operation is very simple.
作为进一步改进,上板中部与牌架上端之间支撑连接有撑杆。As a further improvement, a strut is supported and connected between the middle part of the upper plate and the upper end of the card frame.
设置撑杆后,撑杆、竖板、上板便大致围成一个三角形框架结构,根据三角形稳定性原理可知,这种三角形框架结构具有极强的稳定性,可以保证上板在该三角形框架结构所在平面内不会相对牌架活动,大大增强了竖板与上板的垂直连接关系,也就保证了牌架在电力角钢塔上的结构稳定性,即使遇到强风吹刮也不会变形。After the struts are set, the struts, the vertical plate and the upper plate are roughly surrounded by a triangular frame structure. According to the principle of triangular stability, this triangular frame structure has extremely strong stability, which can ensure that the upper plate is in the triangular frame structure. It will not move relative to the card frame in the plane, which greatly enhances the vertical connection between the vertical plate and the upper plate, which ensures the structural stability of the card frame on the power angle steel tower, and will not be deformed even if it is blown by strong winds.
作为改进,所述主块包括通过与角钢横担长度方向平行设置的块铰轴铰接在一起的上块和下块,上块与横块固接在一起,盲孔和滑槽设置在下块上。As an improvement, the main block includes an upper block and a lower block hinged together by a block hinge shaft arranged parallel to the length direction of the angle steel cross-arm, the upper block and the transverse block are fixed together, and the blind hole and the chute are arranged on the lower block .
将主块设置为上块和下块的两体结构后,当上螺栓锁紧横块和上板时,上块就可以在上螺栓的锁紧力下随之上移,这样就能将角钢横担的横板更有效地夹紧在上板和横块之间,也就相当于对角钢横担进行了更可靠的上部固定。同样的,当拧紧下螺栓时,下螺栓将驱动压紧块向下板靠近,此时虽然下块与上块的移动方向相反,但是由于两者是两体结构,因此下块不会阻碍上块的上移,上块也不会阻碍下块的下移。因此,下螺柱拧紧时,压紧块会驱动楔形块更加顺畅地向角钢横担的纵板施加横向挤压力,也就相当于对角钢横担进行了更可靠的下部固定。在本专利中,上块靠近角钢横担的一端和下块上部之间通过块铰轴铰接在一起,这样上块和下块就能相互摆动配合。块铰轴的轴向与角钢横担的长度方向平行设置,也即块铰轴的轴心线与角钢横担的纵向轨迹线平行设置。当上螺栓拧紧时,因为上块顶面中部与角钢横担边沿按压支撑配合,因此,上块与横块的组合体与角钢横担横板边沿就构成了一个杠杆结构。其中,上块和横块的组合体相当于杠杆,而角钢横担的边沿相当于支撑点。这样,在拧紧上螺栓时,上块在夹紧角钢横担横板的同时会受到横板的一个支撑力。上块的内端也即上块靠近块铰轴的一端将随着上螺栓的逐渐拧紧而被横板逐渐撬起,也即以横板边沿为中心向下摆动。上块内端向下摆动时会通过块铰轴驱动下块向下移动,也即会驱动楔形块向角钢横担横向挤压,这样就起到了辅助下块对角钢横担进行下定位的作用。After the main block is set as the two-body structure of the upper block and the lower block, when the upper bolt locks the transverse block and the upper plate, the upper block can move up under the locking force of the upper bolt, so that the angle steel can be moved upward. The transverse plate of the cross arm is more effectively clamped between the upper plate and the transverse block, which is equivalent to a more reliable upper fixing of the angle steel cross arm. Similarly, when the lower bolt is tightened, the lower bolt will drive the pressing block to approach the lower plate. At this time, although the moving direction of the lower block and the upper block is opposite, since the two are two-body structures, the lower block will not hinder the upper block. When the block moves up, the upper block will not hinder the downward movement of the lower block. Therefore, when the lower stud is tightened, the pressing block will drive the wedge-shaped block to apply a lateral pressing force to the vertical plate of the angle steel cross arm more smoothly, which is equivalent to a more reliable lower fixing of the angle steel cross arm. In this patent, the end of the upper block close to the cross arm of the angle steel and the upper part of the lower block are hinged together through the block hinge shaft, so that the upper block and the lower block can swing and cooperate with each other. The axial direction of the block hinge shaft is set parallel to the length direction of the angle steel cross arm, that is, the axis line of the block hinge shaft is set parallel to the longitudinal track line of the angle steel cross arm. When the upper bolt is tightened, because the middle of the top surface of the upper block is pressed and supported with the edge of the angle steel cross arm, the combination of the upper block and the cross block and the edge of the angle steel cross arm cross plate constitute a lever structure. Among them, the combination of the upper block and the cross block is equivalent to a lever, and the edge of the angle steel cross arm is equivalent to a support point. In this way, when the upper bolt is tightened, the upper block will receive a support force from the horizontal plate while clamping the cross-arm horizontal plate of the angle steel. The inner end of the upper block, that is, the end of the upper block close to the hinge axis of the block, will be gradually lifted up by the horizontal plate as the upper bolts are gradually tightened, that is, swing downward with the edge of the horizontal plate as the center. When the inner end of the upper block swings downward, it will drive the lower block to move downward through the hinge shaft of the block, that is, it will drive the wedge-shaped block to squeeze the angle steel cross arm laterally, which plays a role of assisting the lower block to locate the angle steel cross arm. .
综上所述,本电力塔杆用警示牌快速安装装置结构合理,安装方便,固定牢靠,拆卸或维护方便,特别适合工程项目中批量安装使用,有助于提高工作效率。To sum up, the rapid installation device for warning signs for power towers has reasonable structure, convenient installation, firm fixing, convenient disassembly or maintenance, and is especially suitable for batch installation and use in engineering projects, which helps to improve work efficiency.
附图说明Description of drawings
下面结合附图对本发明作详细说明。The present invention will be described in detail below with reference to the accompanying drawings.
图1为本专利的结构示意图;Fig. 1 is the structural representation of the patent;
图2为牌架的侧视图;Figure 2 is a side view of a card holder;
图3为主块和楔形块装配时的结构示意图;Figure 3 is a schematic structural diagram when the main block and the wedge block are assembled;
图4为主块和楔形块装配后的结构示意图;Figure 4 is a schematic structural diagram after the main block and the wedge block are assembled;
图5为上螺栓和下螺柱拧紧时上块、下块和楔形块的配合结构示意图。FIG. 5 is a schematic diagram of the matching structure of the upper block, the lower block and the wedge-shaped block when the upper bolt and the lower stud are tightened.
具体实施方式Detailed ways
如图所示,本电力塔杆用警示牌快速安装装置包括通过紧固件与警示牌1紧固在一起的牌架2,牌架上固设有上下平行设置且水平延伸的上板3和下板4,上板和下板之间形成容纳角钢横担5的夹槽6,夹槽内还盛装有与角钢横担内壁按压配合的压紧块7,上板端部设有上孔8,压紧块上部固设有与上板端部上下配合的横块9,横块上设有与上孔对应的横孔10,横孔和上孔之间锁紧有上螺栓21,下板上设有下孔22,压紧块底部设有与下孔配合的盲孔23,下孔内插装有与盲孔螺接的下螺柱33。As shown in the figure, the rapid installation device for warning signs for power towers includes a
上板和下板都与牌架平面垂直设置,且上板和下板平行间隔设置,这样在上板和下板之间就形成一个空腔,即夹槽。夹槽的高度比角钢横担的高度稍高,以方便能将夹槽顺利、快速卡装到角钢横担上。夹槽的作用之一也就是盛装角钢横担。为方便叙述,将构成角钢横担的两个板面进行定义,水平设置的板面定义为横板,竖直设置的板面定义为纵板,将横板和纵板半包围的空间定义为内腔,并将横板和纵板半包围的一侧定义为内,将另一侧定义为外。本电力塔杆用警示牌快速安装装置还包括一个压紧块,压紧块可以放入角钢横担的内腔中。压紧块具有一个能与角钢横担横板底面支撑或压紧配合的顶壁,还具有一个能与角钢横担纵板内侧面压紧配合的侧壁。当夹槽卡装到角钢横担上时,压紧块可以正好滑入角钢横担的内腔中,这样,压紧块顶壁与横板贴紧配合,压紧块侧壁与纵板贴紧配合。Both the upper plate and the lower plate are arranged perpendicular to the plane of the card rack, and the upper plate and the lower plate are arranged in parallel and spaced apart, so that a cavity, that is, a clamping groove, is formed between the upper plate and the lower plate. The height of the clip groove is slightly higher than that of the angle steel cross arm, so that the clip groove can be smoothly and quickly installed on the angle steel cross arm. One of the functions of the clip groove is to hold the angle steel cross arm. For the convenience of description, the two panels that constitute the angle steel cross arm are defined, the horizontal panel is defined as the horizontal panel, the vertical panel is defined as the vertical panel, and the space half enclosed by the horizontal panel and the vertical panel is defined as The inner cavity is defined, and one side half enclosed by the transverse and longitudinal plates is defined as inner, and the other side is defined as outer. The rapid installation device for warning signs for electric tower poles also includes a pressing block, which can be put into the inner cavity of the angle steel cross arm. The pressing block has a top wall that can be supported or press-fitted with the bottom surface of the angle-steel cross-arm horizontal plate, and a side wall that can be press-fitted with the inner side of the angle-steel cross-arm vertical plate. When the clamping groove is clamped on the angle steel cross arm, the pressing block can just slide into the inner cavity of the angle steel cross arm, so that the top wall of the pressing block and the horizontal plate are closely matched, and the side wall of the pressing block is in close contact with the vertical plate. Tight fit.
下板上设有下孔,下孔内插装有下螺柱。压紧块底部设有盲孔,盲孔与下孔上下对应设置,并且盲孔与下螺柱上部螺接配合。当压紧块滑入角钢横担内腔时,可以将下螺柱拧入盲孔内,此时压紧块与下板固接在一起。这样,角钢横担上方受到上板的限位,下方受到下板的限位,纵板外侧受到牌架的限位,纵板内侧受到压紧块的限位。也就是说,角钢横担在上、下、左、右四个方向上都受到了限位作用,从反作用的方向看,本电力塔杆用警示牌快速安装装置也受到角钢横担上、下、左、右四个方向的限位,保证了本电力塔杆用警示牌快速安装装置可靠地固定在角钢横担上。The lower plate is provided with a lower hole, and a lower stud is inserted in the lower hole. The bottom of the pressing block is provided with a blind hole, the blind hole and the lower hole are arranged correspondingly up and down, and the blind hole is screwed and matched with the upper part of the lower stud. When the pressing block slides into the inner cavity of the angle steel cross arm, the lower stud can be screwed into the blind hole, and the pressing block and the lower plate are fixed together at this time. In this way, the upper part of the angle steel cross arm is limited by the upper plate, the lower part is limited by the lower plate, the outer side of the vertical plate is limited by the card holder, and the inner side of the vertical plate is limited by the pressing block. That is to say, the angle steel cross-arm is limited in the four directions of up, down, left and right. From the direction of reaction, the warning sign quick installation device for electric tower pole is also affected by the upper and lower angles of the angle steel cross-arm. , left and right four directions of the limit, to ensure that the power tower pole with a warning sign quick installation device is reliably fixed on the angle steel cross arm.
上板端部设有上孔,上孔内插装有上螺栓。压紧块上部边侧固设有横块,横块水平向外延伸,并且横块与上板端部上下对应设置。横块上设置有横孔,横孔与上孔上下对应设置。当压紧块滑入角钢横担内腔时,可以将上螺栓依次插装到上孔和横孔内并拧紧,这样横块就通过上螺栓与上板固接在一起,也就是压紧块与上板固定在一起。在压紧块已经与下板固定连接在一起的前提下,压紧块又与上板固定连接在一起,使本电力塔杆用警示牌快速安装装置形成了一个完整的全包围结构。这样,角钢横担上方受到上板的限位,下方受到下板的限位,纵板外侧受到牌架的限位,纵板内侧受到压紧块的限位。也就是说,角钢横担在上、下、左、右四个方向上都受到了限位作用,从反作用的方向看,本电力塔杆用警示牌快速安装装置也受到角钢横担上、下、左、右四个方向的限位,保证了本电力塔杆用警示牌快速安装装置可靠地固定在角钢横担上。The end of the upper plate is provided with an upper hole, and an upper bolt is inserted in the upper hole. A transverse block is fixed on the upper side of the pressing block, the transverse block extends horizontally outwards, and the transverse block is arranged correspondingly up and down with the end of the upper plate. The transverse block is provided with transverse holes, and the transverse holes and the upper holes are correspondingly arranged up and down. When the pressing block slides into the inner cavity of the angle steel cross arm, the upper bolts can be inserted into the upper hole and the horizontal hole in turn and tightened, so that the horizontal block is fixed with the upper plate through the upper bolts, that is, the pressing block fixed with the upper plate. On the premise that the pressing block has been fixedly connected with the lower plate, the pressing block is fixedly connected with the upper plate, so that the warning sign quick installation device for the electric tower pole forms a complete and fully enclosed structure. In this way, the upper part of the angle steel cross arm is limited by the upper plate, the lower part is limited by the lower plate, the outer side of the vertical plate is limited by the card holder, and the inner side of the vertical plate is limited by the pressing block. That is to say, the angle steel cross-arm is limited in the four directions of up, down, left and right. From the direction of reaction, the warning sign quick installation device for electric tower pole is also affected by the upper and lower angles of the angle steel cross-arm. , left and right four directions of the limit, to ensure that the power tower pole with a warning sign quick installation device is reliably fixed on the angle steel cross arm.
因为下螺柱和上螺栓对压紧块都具有锁紧限位作用,因此本电力塔杆用警示牌快速安装装置在使用中,即使下螺柱和上螺栓中有一个因为风吹震动或其他原因而松动甚至脱落,也能保证压紧块能够可靠地插装在角钢横担的内腔中,也就保证了本电力塔杆用警示牌快速安装装置使用中的可靠性和使用寿命。Because both the lower stud and the upper bolt have a locking and limiting effect on the compression block, the warning sign quick installation device for electric tower pole is in use, even if one of the lower stud and the upper bolt is due to wind and vibration or other If it loosens or even falls off due to reasons, it can also ensure that the pressing block can be reliably inserted into the inner cavity of the angle steel crossarm, which also ensures the reliability and service life of the warning sign quick installation device for electric tower poles in use.
在本电力塔杆用警示牌快速安装装置中,所述压紧块7包括主块24和一个外轮廓为直角三角形的楔形块25,所述盲孔设置在主块底部,主块底部靠近角钢横担的部分设有一个与楔形块的斜边面26滑动配合的斜面27。In the device for quick installation of warning signs for power towers, the
在本电力塔杆用警示牌快速安装装置中,压紧块采用滑动配合的两体结构,即主块和楔形块。其中,楔形块的轮廓形状为直角三角形,为方便叙述,将楔形块中与直角三角形两个直角边对应的侧壁分别称为与下板配合的直底壁和与纵板配合的直侧壁,将楔形块中与三角形斜边对应侧壁称为斜侧壁或斜边面。主块底面和贴近纵板的侧面之间设置有一个斜面,该斜面在主块底面与下板贴紧时与楔形块的斜边面倾斜角度一致,且楔形块的斜边长度比压紧块的斜边长度稍长。这样设置,可以保证在主块贴近纵板的侧面与楔形块的直侧壁平齐时,主块的底面会稍稍高出楔形块的直底壁,也就是说,主块底面和下板顶面之间会存在一个小间隙。压紧块底部设置的盲孔设置在主块底面上,因此,下螺柱通过该盲孔可以对主块施加向下的拉力。所述间隙为主块受向下拉力时沿楔形块斜边面下滑提供了下滑空间,或者说,为楔形块在主块下滑力下向纵板移动而压紧纵板提供了压紧空间,这样就实现了将对主块的竖直向下的拉力转化为对楔形块水平移动推力的转化功能,也就使压紧块起到了压紧角钢横担纵板的作用,保证了本电力塔杆用警示牌快速安装装置紧固在角钢横担上的可靠性。In the rapid installation device for warning signs for power tower poles, the pressing block adopts a two-body structure of sliding fit, that is, a main block and a wedge-shaped block. The outline shape of the wedge-shaped block is a right-angled triangle. For the convenience of description, the side walls of the wedge-shaped block corresponding to the two right-angled sides of the right-angled triangle are respectively referred to as the straight bottom wall matched with the lower plate and the straight side wall matched with the vertical plate. , the side wall corresponding to the triangular hypotenuse in the wedge-shaped block is called the hypotenuse side wall or hypotenuse surface. There is an inclined surface between the bottom surface of the main block and the side surface close to the longitudinal plate. The length of the hypotenuse is slightly longer. This arrangement can ensure that when the side of the main block close to the vertical plate is flush with the straight side wall of the wedge-shaped block, the bottom surface of the main block will be slightly higher than the straight bottom wall of the wedge-shaped block, that is, the bottom surface of the main block and the top of the lower plate There will be a small gap between the faces. The blind hole provided at the bottom of the pressing block is provided on the bottom surface of the main block, so that the lower stud can exert downward pulling force on the main block through the blind hole. The gap provides a sliding space for the main block to slide down along the hypotenuse surface of the wedge-shaped block when the main block is subjected to downward pulling force, or, in other words, provides a pressing space for the wedge-shaped block to move to the longitudinal plate under the sliding force of the main block and press the longitudinal plate, In this way, the conversion function of converting the vertical downward pulling force on the main block into the horizontal moving thrust of the wedge-shaped block is realized, and the pressing block also plays the role of pressing the angle steel transverse arm and longitudinal plate, ensuring the power tower of the power tower. The reliability of the rod fastened on the angle steel crossarm with the warning sign quick installation device.
在本实施例中,斜面27上设有沿斜面纵向延伸的滑槽28,滑槽的槽壁29上设有沿滑槽长度方向延伸的滑道30,楔形块的斜边面上固设有沿斜边面纵向延伸的滑板31,滑板与滑槽滑动配合,滑板中部固设有与滑道滑动配合的滑块32。In this embodiment, the
在主块斜面上设置沿斜面纵向延伸的滑槽,以及在楔形块斜边面上固设与滑槽滑动配合的滑板,可以对楔形块和主块沿斜面滑动的方向进行导向,使主块受下螺柱下拉力时,楔形块只能垂直向角钢横担平移。在滑槽槽壁上设置沿滑槽延伸的滑道,也即滑道呈沿滑槽长度方向延伸的长条状,并在滑板中部固设插入滑道并沿滑道长度方向滑动的滑块,可以起到限定滑板与滑槽相对滑动距离的作用,也就起到了将楔形块和主块通过滑道和滑块限位连接在一起且能保证两者只能沿滑槽或斜面滑动的作用。这样,工人在安装时只需把持主块或楔形块任意一个即可,不但携带更方便,而且解决了操作过程中楔形块意外跌落的弊端,有助于提高施工效率。A chute extending longitudinally along the inclined surface is arranged on the inclined surface of the main block, and a sliding plate slidingly matched with the chute is fixed on the inclined surface of the wedge-shaped block, which can guide the sliding direction of the wedge-shaped block and the main block along the inclined surface, so that the main block When subjected to the pulling force of the lower stud, the wedge block can only be translated vertically to the cross arm of the angle steel. A slideway extending along the slideway is arranged on the wall of the slideway, that is, the slideway is in the shape of a long strip extending along the length direction of the slideway, and a slider that is inserted into the slideway and slides along the lengthwise direction of the slideway is fixed in the middle of the slideway , can play the role of limiting the relative sliding distance between the slide plate and the chute, and also play the role of connecting the wedge block and the main block together through the slideway and the slider limit, and can ensure that the two can only slide along the chute or inclined plane. effect. In this way, workers only need to hold either the main block or the wedge-shaped block during installation, which is not only more convenient to carry, but also solves the problem of accidental drop of the wedge-shaped block during operation, which helps to improve construction efficiency.
在本电力塔杆用警示牌快速安装装置中,牌架2包括间隔对称设置的两个竖板11,竖板上端之间和下端之间分别通过一根横板12固接在一起,竖板和横板板面平齐设置,上板和下板的数量为两组,分别固设在两个竖板上,竖板和横板上均布有紧固孔13,紧固孔内设有紧固螺栓14。In the rapid installation device for warning signs for power tower poles, the
因为两个竖板沿竖直方向平行设置,而两个横板沿水平方向平行设置,所以竖板和横板围成的牌架是个矩形框结构,结构简单且稳固牢靠。竖板和横板的板面在一个平面内,这样可以方便警示牌贴附在上面,有助于实现牢靠连接。竖板、横板和警示牌上设有对应的紧固孔,紧固孔内设置有紧固螺栓,这样就可以将警示牌固定安装到牌架上,且操作简单。上板和下板的数量为两组,分别固设在两个竖板上,可以使整个牌架与角钢横担有两个固定锁紧点,大大提高了安装的可靠性。Because the two vertical plates are arranged in parallel in the vertical direction, and the two horizontal plates are arranged in parallel in the horizontal direction, the card rack enclosed by the vertical plates and the horizontal plates is a rectangular frame structure, and the structure is simple and stable. The board surfaces of the vertical board and the horizontal board are in the same plane, so that the warning sign can be easily attached to it, which helps to achieve a solid connection. Corresponding fastening holes are arranged on the vertical plate, the horizontal plate and the warning sign, and the fastening bolts are arranged in the fastening holes, so that the warning sign can be fixedly installed on the card frame, and the operation is simple. The number of the upper plate and the lower plate is two groups, which are respectively fixed on the two vertical plates, so that the whole card holder and the angle steel cross arm have two fixed locking points, which greatly improves the reliability of installation.
本电力塔杆用警示牌快速安装装置还包括与牌架边部对应的压紧环15,压紧环上设有与紧固孔对应的压紧孔16。设置压紧环后,压紧环可以将紧固螺栓的紧固力施加到警示牌的周边,起到辅助紧固螺栓压紧警示牌的作用。这样,在将警示牌紧固到牌架上的时候,可以先将紧固螺栓穿入压紧环上的压紧孔内,然后再依次穿入警示牌和牌架上的紧固孔内,最后拧紧螺母即可实现警示牌与牌架的稳固连接,操作非常简单。The rapid installation device for warning signs for electric tower poles further includes a
上板3中部与牌架上端之间支撑连接有撑杆17。设置撑杆后,撑杆、竖板、上板便大致围成一个三角形框架结构,根据三角形稳定性原理可知,这种三角形框架结构具有极强的稳定性,可以保证上板在该三角形框架结构所在平面内不会相对牌架活动,大大增强了竖板与上板的垂直连接关系,也就保证了牌架在电力角钢塔上的结构稳定性,即使遇到强风吹刮也不会变形。A strut 17 is supported and connected between the middle part of the
所述主块包括通过与角钢横担长度方向平行设置的块铰轴01铰接在一起的上块02和下块03,上块与横块固接在一起,盲孔和滑槽设置在下块上。将主块设置为上块和下块的两体结构后,当上螺栓锁紧横块和上板时,上块就可以在上螺栓的锁紧力下随之上移,这样就能将角钢横担的横板更有效地夹紧在上板和横块之间,也就相当于对角钢横担进行了更可靠的上部固定。同样的,当拧紧下螺栓时,下螺栓将驱动压紧块向下板靠近,此时虽然下块与上块的移动方向相反,但是由于两者是两体结构,因此下块不会阻碍上块的上移,上块也不会阻碍下块的下移。因此,下螺柱拧紧时,压紧块会驱动楔形块更加顺畅地向角钢横担的纵板施加横向挤压力,也就相当于对角钢横担进行了更可靠的下部固定。在本专利中,上块靠近角钢横担的一端和下块上部之间通过块铰轴铰接在一起,这样上块和下块就能相互摆动配合。块铰轴的轴向与角钢横担的长度方向平行设置,也即块铰轴的轴心线与角钢横担的纵向轨迹线平行设置。当上螺栓拧紧时,因为上块顶面中部与角钢横担边沿按压支撑配合,因此,上块与横块的组合体与角钢横担横板边沿就构成了一个杠杆结构。其中,上块和横块的组合体相当于杠杆,而角钢横担的边沿相当于支撑点。这样,在拧紧上螺栓时,上块在夹紧角钢横担横板的同时会受到横板的一个支撑力。上块的内端也即上块靠近块铰轴的一端将随着上螺栓的逐渐拧紧而被横板逐渐撬起,也即以横板边沿为中心向下摆动。上块内端向下摆动时会通过块铰轴驱动下块向下移动,也即会驱动楔形块向角钢横担横向挤压,这样就起到了辅助下块对角钢横担进行下定位的作用。The main block includes an
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| CN201281916Y (en) * | 2008-08-08 | 2009-07-29 | 刘长庚 | Alarm board fixing rack |
| CN202134166U (en) * | 2011-06-27 | 2012-02-01 | 许昌县电业公司 | Right-angle steel structure fixing card for nameplate |
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| CN203659352U (en) * | 2013-12-16 | 2014-06-18 | 浙江华鑫实业有限公司 | Rapid clamping tool for tag support |
| CN204143774U (en) * | 2014-10-22 | 2015-02-04 | 国家电网公司 | Electric power steel pipe tower signboard fixing device |
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|---|---|---|---|---|
| CN201281916Y (en) * | 2008-08-08 | 2009-07-29 | 刘长庚 | Alarm board fixing rack |
| CN202134166U (en) * | 2011-06-27 | 2012-02-01 | 许昌县电业公司 | Right-angle steel structure fixing card for nameplate |
| CN203560217U (en) * | 2013-09-25 | 2014-04-23 | 国家电网公司 | An adjustable semicircle hoop |
| CN203659352U (en) * | 2013-12-16 | 2014-06-18 | 浙江华鑫实业有限公司 | Rapid clamping tool for tag support |
| CN204143774U (en) * | 2014-10-22 | 2015-02-04 | 国家电网公司 | Electric power steel pipe tower signboard fixing device |
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