CN106325203A - Semi-automatic beater control system based on PLC - Google Patents
Semi-automatic beater control system based on PLC Download PDFInfo
- Publication number
- CN106325203A CN106325203A CN201610945669.7A CN201610945669A CN106325203A CN 106325203 A CN106325203 A CN 106325203A CN 201610945669 A CN201610945669 A CN 201610945669A CN 106325203 A CN106325203 A CN 106325203A
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- module
- plc
- beater
- control system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/14—Plc safety
- G05B2219/14005—Alarm
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
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Abstract
The invention relates to a semi-automatic beater control system based on PLC (Programmable Logic Controller), comprising a PLC module, a driving module, an over-temperature emergency stop module, a frequency converter module, and a timer module, wherein the over-temperature emergency stop module is connected with the PLC module and responds monitored temperature information to the PLC module; the driving module, the timer module and the frequency converter module are respectively connected with the PLC module and the beater. The semi-automatic beater control system is characterized in that beating operation, speed and time of the beater are controlled by the PLC module and the relay module under cooperation with the driving module, the frequency converter module and the timer module. Over-temperature protection can be set through the over-temperature emergency stop module, so that defective slurry affects on the product quality when flowing into the next process is prevented, and slurry temperature and stability of product taste are ensured.
Description
Technical field
The present invention relates to a kind of semi-automatic beater control system based on PLC, belong to beater technical field.
Background technology
Notification number is that the Chinese patent of CN103638847A discloses a kind of Novel beater, this Novel beater mainly by
The part composition such as beater tub, stirring paddle, hydraulic control system, control chamber, after raw-food material is put in beater tub, manually
Operation is pulled an oar, and the time of making needs to control the most voluntarily with speed, and judges pulp-like by the working experience of operator
State, decides whether to enter next step operation to the judgement of slurry form according to operator.During whole, operator need through
Test abundant, be otherwise difficult to ensure that the stability of the characteristics such as the mouthfeel of final finished, local flavor, cause a series of due to manual operation control
The problems such as the slurry form fluctuation that the triviality of system and randomness are caused.
As can be seen here, effectively eliminate personal error, relate to a kind of simple to operate, that control accuracy is high, stability is high is automatic
It is the most necessary for changing beater.
Summary of the invention
The invention aims to overcome the manually-operated unstability of above-mentioned beater, it is improved, design
A kind of simple to operate, control accuracy is high, stability is high based on PLC semi-automatic beater control system.
In order to solve to realize above-mentioned purpose, the technical solution used in the present invention is,
A kind of semi-automatic beater control system based on PLC, including PLC module and driving module, it is structurally characterized in that, also wraps
Including overtemperature jerk module, converter module and timer module, overtemperature jerk module connects PLC module and it is monitored
Temperature information feeds back to PLC module；Driving module to connect PLC module and beater, PLC module is by driving module to control to beat
The making beating work of pulp grinder；Timer module connects PLC module and beater, and PLC module controls beater by timer module
Beating time；Converter module connects PLC module and beater, and PLC module controls beating of beater by converter module
Slurry speed.
Further, described PLC module is connected with driving module, converter module and timer module by relay module
Connect.
Further, described control system also includes alarm module, and this alarm module passes through relay module
It is connected to PLC module.
Further, described control system also includes location sensitive module, and this location sensitive module is connected with PLC module.
Further, described location sensitive module includes that multiple location sensitive is popped one's head in.
Further, described location sensitive probe is arranged on the lower end of beater tub, side and upper end, and location sensitive is popped one's head in
Monitor the positional information of beater tub and this positional information is fed back to PLC module.
Further, described overtemperature jerk module includes temperature sensor, and slurry temperature is monitored also by this temperature sensor
By the Temperature Feedback of monitoring to PLC module.
Further, described control system also includes a touching display screen being connected with PLC module, and PLC module is passed through
Touching display screen is configured.
Further, described control system also includes the regulation button being connected with PLC module, and PLC module is pressed by regulation
Button is configured.
Control system of the present invention coordinates, by PLC module, relay module, the making beating work driving module to realize beater
Control, realized the control of the beating rate of beater by PLC module, relay module and converter module, by PLC mould
Block, relay module and converter module realize the control of the beating time of beater, are configured PLC module realizing making beating
The semiautomation operation of the pulping process of machine.
The present invention can arrange overtemperature prote by overtemperature jerk module, when slurry temperature exceedes the temperature limit of setting,
Beater jerk, it is to avoid problem slurry flows into next step operation and affects product quality, it is ensured that slurry temperature and products taste
Stability.
The most whether the present invention terminates all can set whether start alarm module in each step, alarm.If entering
Row alarm, then alarm module can point out next step to operate content, subsequently into next step.Easy and simple to handle, essence
Exactness is high, and slurry form is stable, reduces the dependence to operator's proficiency, improves work efficiency.
The present invention is additionally arranged location sensitive module, feed intake end after or pulping process in, location sensitive module is supervised at any time
Survey the positional information of beater tub, make beater tub position accurate, it is ensured that the beating results of slurry.
Additionally, PLC module self has data storage function and cipher protection function, can by recent two to three days beat
The pulp grinder speed of service and time data store, and can review when fluctuation occurs in product quality, its cipher protection function
The beating schedule of typing can be carried out safeguard protection, prevent the change carelessly of other staff and broken ring, make the safety of product obtain
To ensureing.
Accompanying drawing explanation
Fig. 1 is the beater front view of the present invention；
Fig. 2 is the beater right view of the present invention；
Fig. 3 is the structured flowchart one of the control system of the present invention；
Fig. 4 is the structured flowchart two of the control system of the present invention.
Detailed description of the invention
By the detailed present invention technology contents, architectural feature, reached purpose and effect, below will enumerate embodiment and join
Conjunction Figure of description is described in detail.
The invention discloses a kind of semi-automatic beater control system based on PLC, it is for the slurry to beater
Monitoring, to ensure the quality of slurry.
Shown in seeing figures.1.and.2, beater includes beater tub 1, stirring paddle 2, charging device 3, drive mechanism 4 and control
Device 5 processed, charging device 3 is arranged at beater tub 1 side, and slurry is rendered in beater tub 1 by this charging device 3, controls device 5
Connection drive mechanism 4 drive mechanism 4 of passing through control stirring paddle 2 and are stirred the slurry in beater tub 1, are filled by this control
Put 5 and can control the mixing time of stirring paddle 2, mixing speed etc..
With reference to shown in Fig. 3, based on PLC the semi-automatic beater set-up of control system of the present invention, should in controlling on device 5
Control system connects the stirring paddle 2 of beater and controls the mixing time of stirring paddle 2, mixing speed etc., and this control system includes
PLC module 51, relay module 52, driving module 53, converter module 54, timer module 55 and overtemperature jerk module
58。
PLC module 51 connects relay module 52, and controls to drive module 53, converter module by relay module 52
54 and timer module 55, and drive module 53, converter module 54 and timer module 55 to connect beater, drive module 53
Can use hydraulic-driven module, it controls the agitation of stirring paddle 2 by drive mechanism 4, and converter module 54 controls stirring paddle 2
Mixing speed, and timer module 55 controls the mixing time of stirring paddle 2.
Overtemperature jerk module 58 includes temperature sensing 581, and this temperature sensor 581 connects PLC module 51.Temperature sensor
The temperature of 581 pairs of slurries is acquired, and the information collected fed back in PLC module 51, and PLC module 51 will receive
Temperature value compares with the temperature limit of setting, and when slurry temperature exceedes the temperature limit of setting, PLC module 51 is to driving
Module 53 sends instruction, makes driving module 53 stop the driving to drive mechanism 4, and then stops the stirring paddle 2 stirring to slurry.
With reference to shown in Fig. 3, control system can also include alarm module 56, and this alarm module 56 passes through relay
Device module 52 is connected with PLC module 51.Alarm module 56 can be selected to start or do not start by PLC module 51, work as PLC
When alarm module 56 is set to start by module 51, the making beating operation of each step completes alarm reminding module 56 and will be prompted to down
The content that one step feeds intake, dosing operation will carry out next step making beating operation after completing.When PLC module 51 is by alarm module 56
When being set to not start, the making beating operation of each step is directly entered next step making beating operation after completing, until having pulled an oar.
With reference to shown in Fig. 3, in order to ensure the beating results of beater, above-mentioned control system can also include location sensitive mould
Block 57, it connects PLC module 51.This location sensitive module 57 includes location sensitive probe 571, location sensitive probe 571 setting
Bottom beater tub 1, at side and tip position, the positional information of beater tub 1 is collected by this location sensitive probe 571
Then feeding back in PLC module 51, alarm module 56 is started by PLC module 51 by controlling relay module 52, goes forward side by side
Row alarm, beater tub 1 is carried out hand-reset according to prompting, makes beater tub 1 position ajust, it is ensured that beater by operator
Beating results.
PLC module 51 can connect a touching display screen 6, can be entered PLC module 51 by this touching display screen 6
Row is arranged, and can select beating schedule and the beating time of each step and beating rate by this touching display screen 6.Making beating
Machine was selected in pulping process the need of starting alarm module 56 by touching display screen 6 before making beating, also needed
Touching display screen 6 to be passed through sets the temperature limit of overtemperature jerk module 58.
After operator carry out above-mentioned setting by touching display screen 6 to PLC module 51, start charging device 3, feed intake
Material is put in beater tub 1 by device 3, and beater tub 1 and stirring paddle 2 reset, the location sensitive of location sensitive module 57
The positional information at each for beater tub 1 position is fed back in PLC module 51 by probe 571.If there is deviation, PLC in the position of beater tub 1
Module 51 will send instruction to relay module 52, and then starts alarm module 56, and people are according to alarm module
Beater tub 1 is manually playbacked by the information of 56.If the position of beater tub 1 does not exist deviation, PLC module 51 is according to position
Induction module 57 feedack carries out judging that backward relay module 52 sends instruction, to driving module 53, converter module
54 and timer module 55 regulate and control, can according to arrange beating schedule carry out making beating operation.Drive module 53 to drive to stir
Mixing oar 2 to stir, timer module 55 and converter module 54 control mixing time and the mixing speed of stirring paddle 2.
In pulping process, the temperature of the slurry in beater tub 1 is carried out by the temperature sensor 581 of overtemperature jerk module 58
Monitoring in real time, and information is fed back to PLC module 51, when slurry temperature exceedes the temperature limit of setting, PLC module 51 is to continuing
Electrical appliance module 52 sends instruction, closes and drives module 53, converter module 54 and timer module 55, stops the making beating work of slurry
Make.When slurry temperature exceedes the temperature limit of setting, PLC module 51 can send instruction to relay module 52 simultaneously will report to the police
Reminding module 56 starts, and carries out alarm while stopping making beating work.
The making beating operation of each step completes the optional warning of alarm reminding module 56 or does not reports to the police, if selecting to report to the police,
The making beating work of each step completes alarm reminding module 56 and will be prompted to next step content that feeds intake, and after dosing operation completes, will beat
Slurry bucket 1 carries out hand-reset, and after each position of beater all resets, the location sensitive probe 571 of position induction device 57 will
The positional information of beater tub 1 feeds back to PLC module 51.PLC module 51 judges to beat according to the feedback information of location sensitive module 57
Whether the position of slurry bucket 1 exists deviation, if there is deviation, PLC module 51 can control alarm module 56 and point out, behaviour
Making personnel and adjust the position of beater tub 1 according to information, until the position of beater tub 1 is accurate, PLC module 51 controls relay
Module 52 carries out next step making beating operation.If selecting not report to the police, PLC module 51 will control beater by relay module 52
Enter into next step making beating operation, until having pulled an oar.
When operator are configured by touching display screen 6, beating time can be not provided with, can in pulping process
The time pulled an oar with the experience Non-follow control according to operator.
With reference to shown in Fig. 4, PLC module 51 can also be configured the beating schedule of beater, making beating by regulation button 7
Speed and beating time.
Control system of the present invention coordinates driving module 53 to realize beater by PLC module 51, relay module 52
The control of making beating work, realizes the beating rate of beater by PLC module 51, relay module 52 and converter module 54
Control, realized the control of the beating time of beater by PLC module 51, relay module 52 and converter module 55, to PLC
Module 51 is configured realizing the semiautomation operation of the pulping process of beater.
The present invention can arrange overtemperature prote, when slurry temperature exceedes the temperature limit of setting by overtemperature jerk module 58
Time, beater jerk, it is to avoid problem slurry flows into next step operation and affects product quality, it is ensured that slurry temperature and products taste
Stability.
The present invention terminates all can set whether start alarm module 56 in each step, if the most whether alarm.
Carry out alarm, then alarm module 56 can point out next step to operate content, subsequently into next step.Operation letter
Just, degree of accuracy is high, and slurry form is stable, reduces the dependence to operator's proficiency, improves work efficiency.
The present invention is additionally arranged location sensitive module 57, feed intake end after or pulping process in, location sensitive module 57 with
Time monitoring beater tub 1 positional information, make beater tub 1 position accurate, it is ensured that the beating results of slurry.
Additionally, PLC module 51 self has data storage function and cipher protection function, can by recent two to three days
The beater speed of service and time data store, and can review when fluctuation occurs in product quality, its cryptoguard merit
The beating schedule of typing can be carried out safeguard protection, prevent the change carelessly of other staff and broken ring, make the safety of product
It is protected.
The above, be only the embodiment of the present invention, not impose any restrictions the technical scope of the present invention, therefore every
Any trickle amendment, equivalent variations and the modification made above example according to the technical spirit of the present invention, all still falls within this
In the range of inventive technique scheme.
Claims (9)
1. a semi-automatic beater control system based on PLC, including PLC module and driving module, it is characterised in that: also wrap
Including overtemperature jerk module, converter module and timer module, overtemperature jerk module connects PLC module and it is monitored
Temperature information feeds back to PLC module；Driving module to connect PLC module and beater, PLC module is by driving module to control to beat
The making beating work of pulp grinder；Timer module connects PLC module and beater, and PLC module controls beater by timer module
Beating time；Converter module connects PLC module and beater, and PLC module controls beating of beater by converter module
Slurry speed.
A kind of semi-automatic beater control system based on PLC the most according to claim 1, it is characterised in that: described PLC
Module is connected with driving module, converter module and timer module by relay module.
A kind of semi-automatic beater control system based on PLC the most according to claim 2, it is characterised in that: described control
System processed also includes alarm module, and this alarm module is connected to PLC module by relay module.
4. according to a kind of based on PLC the semi-automatic beater control system described in Claims 2 or 3, it is characterised in that: described
Control system also includes location sensitive module, and this location sensitive module is connected with PLC module.
A kind of semi-automatic beater control system based on PLC the most according to claim 4, it is characterised in that: institute's rheme
Put induction module and include that multiple location sensitive is popped one's head in.
A kind of semi-automatic beater control system based on PLC the most according to claim 5, it is characterised in that: institute's rheme
Putting inductive probe and be arranged on the lower end of beater tub, side and upper end, the positional information of location sensitive probe monitors beater tub is also
This positional information is fed back to PLC module.
A kind of semi-automatic beater control system based on PLC the most according to claim 1, it is characterised in that: described super
Temperature jerk module includes temperature sensor, and slurry temperature is monitored and by the Temperature Feedback of monitoring to PLC mould by this temperature sensor
Block.
A kind of semi-automatic beater control system based on PLC the most according to claim 1, it is characterised in that: described control
System processed also includes a touching display screen being connected with PLC module, and PLC module is configured by touching display screen.
A kind of semi-automatic beater control system based on PLC the most according to claim 1, it is characterised in that: described control
System processed also includes the regulation button being connected with PLC module, and PLC module is configured by regulation button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610945669.7A CN106325203A (en) | 2016-10-26 | 2016-10-26 | Semi-automatic beater control system based on PLC |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610945669.7A CN106325203A (en) | 2016-10-26 | 2016-10-26 | Semi-automatic beater control system based on PLC |
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| Publication Number | Publication Date |
|---|---|
| CN106325203A true CN106325203A (en) | 2017-01-11 |
Family
ID=57818941
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610945669.7A Pending CN106325203A (en) | 2016-10-26 | 2016-10-26 | Semi-automatic beater control system based on PLC |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114557464A (en) * | 2020-11-27 | 2022-05-31 | 佛山市顺德区美的电热电器制造有限公司 | Apparatus, device, system, method and storage medium for making food |
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| CN202340740U (en) * | 2011-11-10 | 2012-07-25 | 徐洪畹 | Automatic soybean milk boiling device |
| CN202738696U (en) * | 2012-09-18 | 2013-02-20 | 福建海壹食品饮料有限公司 | Pulping device with cooling function |
| CN103876622A (en) * | 2012-12-22 | 2014-06-25 | 昆山瑞恒峰技术咨询有限公司 | Soybean milk machine with alarming function |
| CN203885310U (en) * | 2014-04-11 | 2014-10-22 | 九阳股份有限公司 | Fully automatic soy-bean milk machine |
| CN204049268U (en) * | 2014-04-11 | 2014-12-31 | 九阳股份有限公司 | A kind of intelligent soy milk grinder |
| CN104323712A (en) * | 2014-10-28 | 2015-02-04 | 成都爱维科创科技有限公司 | Temperature and rotating speed adjustment device of soybean milk maker |
| CN206209381U (en) * | 2016-10-26 | 2017-05-31 | 泰州安井食品有限公司 | A kind of semi-automatic beater control system based on PLC |
-
2016
- 2016-10-26 CN CN201610945669.7A patent/CN106325203A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009037860A1 (en) * | 2007-09-21 | 2009-03-26 | Yoshinori Iwamoto | Soy bean and soy bean embryo processing device |
| CN202340740U (en) * | 2011-11-10 | 2012-07-25 | 徐洪畹 | Automatic soybean milk boiling device |
| CN202738696U (en) * | 2012-09-18 | 2013-02-20 | 福建海壹食品饮料有限公司 | Pulping device with cooling function |
| CN103876622A (en) * | 2012-12-22 | 2014-06-25 | 昆山瑞恒峰技术咨询有限公司 | Soybean milk machine with alarming function |
| CN203885310U (en) * | 2014-04-11 | 2014-10-22 | 九阳股份有限公司 | Fully automatic soy-bean milk machine |
| CN204049268U (en) * | 2014-04-11 | 2014-12-31 | 九阳股份有限公司 | A kind of intelligent soy milk grinder |
| CN104323712A (en) * | 2014-10-28 | 2015-02-04 | 成都爱维科创科技有限公司 | Temperature and rotating speed adjustment device of soybean milk maker |
| CN206209381U (en) * | 2016-10-26 | 2017-05-31 | 泰州安井食品有限公司 | A kind of semi-automatic beater control system based on PLC |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114557464A (en) * | 2020-11-27 | 2022-05-31 | 佛山市顺德区美的电热电器制造有限公司 | Apparatus, device, system, method and storage medium for making food |
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Application publication date: 20170111 |