A kind of built-in type fusion tube and processing mold thereof and processing method
Technical field
The present invention relates to a kind of built-in type fusion tube and processing mold thereof and processing method.
Background technology
Traditional switch cubicle fusion tube injects the method for fluid sealant and seals, owing to parts are adding after using crimping
There is error when of work, the precision of compact dimensions can not get being effectively ensured, so the phenomenon of gas leakage can be there is, to manufacturer and use
Bigger trouble is brought at family.
Also the method having part producer that epoxy can be used pre-buried is cast, but uses the molding week of the pre-buried casting of epoxy
Phase is oversize, deficiency in economic performance, and cost is the highest, and processes not in place for some built-in fittings so that casting product out
The integrally-built poor stability of product, bonding strength is also inadequate, and service life is the shortest.
And this kind of casting is the highest for the requirement of mould, including being also to have certain requirement to the link of the demoulding,
Otherwise will result in substantial amounts of substandard products, thus improve production cost, reduce the market competitiveness.
Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome the deficiencies in the prior art, it is provided that a kind of built-in type fusion tube and
Its processing mold and processing method.
The technical solution adopted for the present invention to solve the technical problems is: a kind of built-in type fusion tube, including body, metalwork
And top cover, described metalwork, body and top cover be formed in one structure, and described top cover lid is located at the tail end of body, described metal
Part is positioned at the position on the close body top of body;
Described metalwork includes fixed part and the first limiting section, and described fixed part is ring-type, and described first limiting section has two
Individual, two the first limiting sections are symmetricly set on the periphery of fixed part centered by the center of circle of fixed part, described first limiting section
The cross section of the straight line being perpendicular to two the first limiting section places be polygon, the junction of described first limiting section and fixed part
It is provided with the first skewed slot;
Described top cover includes location division, seals lid and the second limiting section, and described location division is ring-type, and the described lid that seals is cylinder
Shape, described seal cap sealing is arranged on side, location division, and described location division is coaxially disposed with sealing lid, described location division and second
The second skewed slot it is provided with between limiting section;
The junction of the first skewed slot on described body and metalwork is provided with the first crisperding, described first crisperding and first oblique
Groove mates, and described first crisperding and body are formed in one structure;
Described body is provided with the second crisperding, described second crisperding and the second skewed slot with the junction of the second skewed slot on top cover
Coupling, described second crisperding and body are formed in one structure.
As preferably, so that body is more firm and stable with the connection of metalwork and top cover, described first skewed slot
It is annular with the second skewed slot, the outer surface of described fixed part and location division is equipped with groove.
As preferably, cast for convenience, and save material, reduce the weight of top cover, the fixed part of described metalwork,
The location division of top cover and body for being coaxially disposed, the described internal diameter of external diameter≤location division sealing lid.
As preferably, the angle of the axis of described first skewed slot and the second skewed slot and body is 45 °.
As preferably, the material of described body is glass fibre and the Buddhist nun of 50% mass percent of 50% mass percent
The mixture of dragon composition.
As preferably, the wall thickness of described body is 4mm.
A kind of processing mold for processing described built-in type fusion tube, looses core including male model, master mold and neutron, described male model
After master mold matched moulds, being internally formed die cavity, described die cavity mates with the outer wall of body, and described neutron is loosed core and is positioned at die cavity, institute
State the outer wall that neutron looses core to mate with the inwall of body;
The stopper slot mated with the first limiting section and/or the second limiting section it is equipped with on described male model and master mold.
As preferably, the making material that described male model, master mold and neutron are loosed core is NAK80 mould steel.
As preferably, the demoulding for convenience, described neutron is loosed core for circular cone cylindricality, periphery that described neutron is loosed core and its
Angle between axis is 0.5 °.
The processing method of a kind of built-in type fusion tube using described processing mold to make, comprises the following steps:
1) metalwork and top cover are heated to 70-90 DEG C;
2) metalwork and top cover are positioned between male model and master mold;
3) by male model and master mold matched moulds, make metalwork and top cover coaxial, and the first limiting section and/or the second limiting section are positioned at
In stopper slot;
4) the axis insertion neutron along metalwork with top cover is loosed core;
5) casting;
6) demoulding, first takes off male model, then extracts neutron out and loose core, and finally takes off master mold.
The invention has the beneficial effects as follows, this built-in type fusion tube uses one cast molding, it is possible to effectively solves sealing and asks
Topic, arranges the first skewed slot and the second skewed slot on metalwork and top cover, can not only lift-off seal effect, and can promote whole
The firmness of individual structure;Stopper slot is added, it is possible to realize metalwork and/or top cover are accurately positioned on this processing mold,
And preventing from skidding, neutron is loosed core and is arranged the inclination angle of 0.5 °, it is simple to the demoulding;In this processing method, first by metalwork and top cover
It is heated to 70-90 DEG C, it is possible to be effectively prevented from the gap produced because expanding with heat and contract with cold;The order of the last demoulding, first takes off male model, protects
Stay master mold so that neutron loose core extraction time, the fusion tube cast can loose core extraction in master mold position stress, beneficially neutron,
Reduce damage, improve the qualification rate of product, and the most greatly production cost, improve the core competitiveness of enterprise.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of the built-in type fusion tube of the present invention;
Fig. 2 is the structural representation of the built-in type fusion tube of the present invention;
Fig. 3 is the structural representation of the metalwork of the built-in type fusion tube of the present invention;
Fig. 4 is the structural representation of the metalwork of the built-in type fusion tube of the present invention;
Fig. 5 is the structural representation of the top cover of the built-in type fusion tube of the present invention;
Fig. 6 is the structural representation of the top cover of the built-in type fusion tube of the present invention;
Fig. 7 is the top cover attachment structure schematic diagram with body of the built-in type fusion tube of the present invention;
Fig. 8 is the metalwork attachment structure schematic diagram with body of the built-in type fusion tube of the present invention;
Fig. 9 is the structural representation of the processing mold of the built-in type fusion tube of the present invention;
Figure 10 is the structural representation of the processing mold of the built-in type fusion tube of the present invention;
Figure 11 is the structural representation that the neutron of the processing mold of the built-in type fusion tube of the present invention is loosed core;
Figure 12 is the matched moulds schematic diagram of the processing mold of the built-in type fusion tube of the present invention;
In figure: 1. body, 2. metalwork, 3. top cover, 21. fixed parts, 22. first limiting sections, 23. first crisperdings, 24.
One skewed slot, 31. location divisions, 32. second limiting sections, 33. seal lid, 34. second crisperdings, 35. second skewed slot, 4. male models, 5. mother
Mould, 6. neutron is loosed core, 7. stopper slot.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only with
The basic structure of the illustration explanation present invention, therefore it only shows the composition relevant with the present invention.
As Figure 1-Figure 8, a kind of built-in type fusion tube, including body 1, metalwork 2 and top cover 3, described metalwork 2, pipe
Body 1 and top cover 3 are formed in one structure, and described top cover 3 lid is located at the tail end of body 1, and described metalwork 2 is positioned at leaning on of body 1
The position on nearly body 1 top;
Described metalwork 2 includes fixed part 21 and the first limiting section 22, and described fixed part 21 is ring-type, described first spacing
Portion 22 has two, and two the first limiting sections 22 are symmetricly set on the periphery of fixed part 21 centered by the center of circle of fixed part 21,
The cross section of the straight line being perpendicular to two the first limiting section 22 places of described first limiting section 22 is polygon, described first spacing
Portion 22 is provided with the first skewed slot 24 with the junction of fixed part 21;
It practice, the straight line at the place, center that straight line is two the first limiting sections 22 at two the first limiting section 22 places.
It is true that polygon here can be triangle, tetragon, pentagon, by that analogy, simply by the presence of corner angle
Polygon, prevents the generation of skidding, with being the most also to realize spacing by polygonal angle.
Described top cover 3 includes location division 31, seals lid 33 and the second limiting section 32, and described location division 31 is ring-type, described
Sealing lid 33 is tubular, and described sealing lid 33 is sealingly disposed in side, location division 31, and described location division 31 is coaxial with sealing lid 33
Arrange, between described location division 31 and the second limiting section 32, be provided with the second skewed slot 35;
Described body 1 is provided with the first crisperding 23, described first crisperding 23 with the junction of the first skewed slot 24 on metalwork 2
Mating with the first skewed slot 24, described first crisperding 23 and body 1 are formed in one structure;
The junction of described body 1 and the second skewed slot 35 on top cover 3 is provided with the second crisperding 34, described second crisperding 34 with
Second skewed slot 35 mates, and described second crisperding 34 and body 1 are formed in one structure.
It practice, first crisperding the 23, second crisperding 34 is crisperding of the same race, the most mainly realize the first crisperding 23 and
Two crisperdings 34 can each be embedded in the first corresponding skewed slot 24 and the second skewed slot 35, the most structurally will form mistake
Position phenomenon so that connect more firm, and improve the sealing of connection.
As preferably, so that the connection of body 1 and metalwork 2 and top cover 3 is more firmly and stably, described first oblique
Groove 24 and the second skewed slot 35 are annular, and the outer surface of described fixed part 21 and location division 31 is equipped with groove.
The outer surface of fixed part 21 and location division 31 arranges groove, actually also for improving the firmness connected
With the sealing connected, after casting completes, if being provided with groove, then a part of material also can enter in groove
Type, actually forms crisperding, forms dislocation so that cast material is more preferable with what fixed part 21 and location division 31 were connected.
As preferably, cast for convenience, and save material, reduce the weight of top cover 3, fixing of described metalwork 2
Portion 21, the location division 31 of top cover 3 and body 1 are for being coaxially disposed, and the internal diameter of the external diameter≤location division 31 of 33 is covered in described sealing.
Here, the fixed part 21 of metalwork 2, the location division 31 of top cover 3 and body 1 are arranged on coaxially, so water and cast out
The linear ratio of the product come is preferable, and it is the most more convenient to cast.
Seal the internal diameter of the external diameter≤location division 31 of lid 33, the so design external diameter sealing lid 33 compared to prior art
Equal to this situation of the external diameter of location division 31, a lot of material can be saved, it is also possible to be greatly reduced the weight of top cover 3, because
The top cover 3 of prior art is all split type, is mostly aluminium casting, needs to be made the volume sealing lid 33 of top cover 3 to compare
Greatly, guarantee sealing and the stability of attachment structure, and have benefited from embedded dislocation design herein and water with integrated
Casting process, seals the external diameter of lid 33 without accomplishing equal with the external diameter of location division 31 to realize equal sealing effectiveness and structure
Intensity.
As preferably, the angle of the axis of described first skewed slot 24 and the second skewed slot 35 and body 1 is 45 °.
As preferably, the glass fibre that material is 50% mass percent of described body 1 and 50% mass percent
The mixture of nylon composition.
As preferably, the wall thickness of described body 1 is 4mm.
As shown in figs9-12, a kind of processing mold for processing described built-in type fusion tube, including male model 4, master mold 5 and in
Son looses core 6, after described male model 4 and master mold 5 matched moulds, is internally formed die cavity, and described die cavity mates with the outer wall of body 1, described in
Son is loosed core and 6 is positioned at die cavity, and the described neutron outer wall of 6 of loosing core mates with the inwall of body 1;
The stopper slot 7 mated with the first limiting section 22 and/or the second limiting section 32 it is equipped with on described male model 4 and master mold 5.
Here stopper slot 7 can be arranged by corresponding first limiting section 22, it is also possible to corresponding second limiting section 32 is arranged, and also may be used
Arrange, here primarily to prevent body 1 around the axle of self with the most corresponding first limiting section 22 and the second limiting section 32
Line rotates, thus affects casting quality.
As preferably, described male model 4, master mold 5 and neutron loose core 6 making material be NAK80 mould steel.
As preferably, the demoulding for convenience, described neutron is loosed core 6 for circular cone cylindricality, described neutron loose core 6 periphery with
Angle between its axis is 0.5 °.
The processing method of a kind of built-in type fusion tube using described processing mold to make, comprises the following steps:
1) metalwork 2 and top cover 3 are heated to 70-90 DEG C;
2) metalwork 2 and top cover 3 are positioned between male model 4 and master mold 5;
3) by male model 4 and master mold 5 matched moulds, make metalwork 2 and top cover 3 coaxial, and the first limiting section 22 and/or second is spacing
Portion 32 is positioned at stopper slot 7;
4) axis along metalwork 2 with top cover 3 inserts neutron and looses core 6;
5) casting;
6) demoulding, first takes off male model 4, then extracts neutron out and loose core 6, finally takes off master mold 5.
Arrow in Figure 12 show male model 4 and the direction of master mold 5 matched moulds, and neutron is loosed core the side of 6 insert type intracavity
To.
Step 2) in, metalwork 2 and top cover 3 are heated to 70-90 DEG C, such as 80 DEG C.
Compared with prior art, this built-in type fusion tube uses one cast molding, it is possible to effectively solve sealing problem,
First skewed slot 24 and the second skewed slot 35 is set on metalwork 2 and top cover 3, can not only lift-off seal effect, and can promote
The firmness of total;Stopper slot 7 is added, it is possible to realize metalwork 2 and/or top cover 3 is accurate on this processing mold
Location, and prevent from skidding, neutron is loosed core and 6 is arranged the inclination angle of 0.5 °, it is simple to the demoulding;In this processing method, first by metalwork 2
It is heated to 70-90 DEG C, it is possible to be effectively prevented from the gap produced because expanding with heat and contract with cold with top cover 3;The order of the last demoulding, first takes off
Male model 4, retains master mold 5 so that neutron loose core 6 extraction time, fusion tube cast can in master mold 5 position stress, beneficially in
Son is loosed core 6 extractions, reduces damage, improves the qualification rate of product.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff is complete
Entirely can carry out various change and amendment in the range of without departing from this invention technological thought.The technology of this invention
The content that property scope is not limited in description, it is necessary to determine its technical scope according to right.