CN106319118A - Method for prolonging service life of blast furnace copper cooling wall - Google Patents

Method for prolonging service life of blast furnace copper cooling wall Download PDF

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Publication number
CN106319118A
CN106319118A CN201510337015.1A CN201510337015A CN106319118A CN 106319118 A CN106319118 A CN 106319118A CN 201510337015 A CN201510337015 A CN 201510337015A CN 106319118 A CN106319118 A CN 106319118A
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blast furnace
copper cooling
cooling wall
slag crust
stave
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CN106319118B (en
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孙鹏
车玉满
李连成
郭天永
姜喆
姚硕
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Blast Furnaces (AREA)

Abstract

The invention discloses a method for prolonging the service life of a copper cooling wall of a blast furnace, which is used for effectively protecting the copper cooling wall of the blast furnace. The method comprises the following steps: the hot surface temperature of the copper cooling wall of the blast furnace can be obtained by the hot surface temperature calculation system; the system for judging the thickness of the slag crust on the hot surface of the copper cooling wall of the blast furnace can judge whether the slag crust with a certain thickness needs to be quickly established to protect the copper cooling wall; the blast furnace copper cooling wall refrigerating system forcibly cools the blast furnace copper cooling wall needing to be protected, so that the hot surface of the copper cooling wall is quickly provided with effective slag crust; and the ventilation and purification device and the control system are responsible for completing the ventilation and heat dissipation of the whole system and the liquefaction circulation process of the cooling medium. Compared with the prior art, the invention relieves the contradiction that the copper cooling wall of the blast furnace is quick to damage and is not easy to replace in the past, and further improves the first-generation furnace service of the blast furnace. Moreover, the invention can reduce the temperature fluctuation of the blast furnace hearth caused by the abnormal falling of the slag skin of the copper cooling wall of the blast furnace and ensure the long-term stable and smooth running of the blast furnace.

Description

A kind of method extending blast furnace copper cooling stave service life
Technical field
The present invention relates to prolonging campaign technology, a kind of method extending blast furnace copper cooling stave service life, Belong to field of metallurgy.
Background technology
Blast furnace process energy consumption accounts for the 60% of steel and iron industry total energy consumption, is the energy consumption rich and influential family of steel and iron industry, and it is energy-conservation Potentiation has a high potential.Blast furnace produces from the smelting of the investment construction of early stage to later stage, then repaiies, greatly in period Repairing, blast furnace maintenance investment is huge.The most domestic and international each iron and steel enterprise is all by improving the usage factor of blast furnace, strong Change the means such as smelting and excavate the potentiality of blast furnace so that the maximizing the benefits of blast furnace, but the most unavoidably increase The burden of blast furnace high thermal load regions, even can make be substantially reduced the service life of blast furnace, how to give full play to It is pendulum a difficult problem in face of iron industry that the production capacity of blast furnace does not the most reduce the life-span of blast furnace.With regard to high furnace superintendent For longevity, main restricted link is in blast furnace high thermal load regions, including under bosh, furnace bosh and shaft Region, portion.Original cast-iron cooling wall is extremely difficult to these efficient, long-lived targets above-mentioned.Repeatedly industrialness examination Test and show: copper cooling wall using effect on blast furnace is very good.Therefore, at restoration of lower stack furnace bosh and bosh High thermal load regions modern blast furnace commonly used copper cooling wall cooling technology.Many blast furnaces in the world over nearly 10 years Employ copper cooling wall, it may be said that the life-span of cooling wall directly decides the service life of blast furnace.According to copper material Requiring its hot-face temperature less than 230 DEG C, copper cooling wall hot side needs one layer of slag crust protective layer, and thickness of the slag crust is fitted When and to stablize, it is possible to reduce copper cooling wall region heat loss and keep the reasonable operation type of furnace.Owing to the modern times are big Type blast furnace uses " high utilization factor, low coke ratio, big coal injection, long-life " operation policy, when injecting coal quantity is close After 180kg/t, bosh, furnace bosh, restoration of lower stack become extreme high heat load area, are in cohesive zone formation range In, to be washed away by high temperature and high speed Gas Flow, heat flow rate per unit area is big, and variations in temperature is big, and copper cooling wall hot side slag crust holds Easy to fall off, and be the evil shaken of a high temperature, high pressure, highly corrosive, high heat near blast furnace copper cooling stave hot side Bad region, without good slag crust protection, will have a greatly reduced quality the service life of copper cooling wall, and then not The requirement that modern big blast furnace is kept the safety in production continuously can be met.
Patent " intelligent monitoring method for cooling wall of blast furnace " (publication number CN 101319256A, publication date 2008 On December 10) in text, application is blast-furnace cast iron cooling wall, uses nonlinear regression mode to refine Go out the kernel model that conducts heat, draw the inspection of cooling wall hot side maximum temperature value in conjunction with kernel model and artificial neural network Surveying model and form monitoring of software, the problem mainly solved is the duty of monitoring cast-iron cooling wall, it is ensured that casting The safety of ferrum cooling wall, does not relate to the monitoring of blast furnace copper cooling stave and blast furnace profile.
Patent " a kind of method measuring blast furnace lining " (publication number CN 101275829A, publication date 2008 On October 1) in text, the method extrapolating blast furnace crucible corrosion thickness by the data of thermocouple detection, Implementing region is bottom house cupola well region, is not directed to thickness of the slag crust and blast furnace in the stove of blast furnace high heat load area The monitoring of inner mold.
Summary of the invention
The present invention precisely in order to solve the deficiency mentioned in background technology, consider blast furnace copper cooling stave feature and The reality of blast furnace operating, designs a kind of method extending blast furnace copper cooling stave service life, alleviates in the past Blast furnace copper cooling stave is damaged very fast and the most easily changeable contradiction.Use the method can be the most thinning at basque Containment vessel is set up in region, thus plays and slow down the effect that blast-furnace shaft corrodes and improves the life of the blast furnace.
The present invention designs a kind of method extending blast furnace copper cooling stave service life, comprises the steps of
1, blast furnace copper cooling stave hot-face temperature calculates system, according to blast furnace copper cooling stave version, thermocouple Installation site and quantity, blast furnace copper cooling stave methods for cooling, use blast furnace copper cooling stave Calculation of Heat Transfer model to count Calculate blast furnace copper cooling stave hot-face temperature;
2, blast furnace copper cooling stave hot side thickness of the slag crust judges system, according to blast furnace copper cooling stave Calculation of Heat Transfer model The slag crust of the COMPREHENSIVE CALCULATING blast furnace copper cooling stave hot sides such as the blast furnace hot-face temperature calculated and slag crust heat conductivity remains Remaining thickness, is then allowed minimal thickness by the rational slag crust of furnace volume and structure choice, determines that blast furnace copper cools down Wall hot side thickness of the slag crust is the thinnest to come off to less than the minimal thickness or be complete allowed, determine be No needs set up rapidly certain thickness slag crust to protect copper cooling wall;
3, blast furnace copper cooling stave refrigeration system, when the thickness of the slag crust of copper cooling wall hot side is less than the thin and thick allowed The quickly cooling medium that cooling medium is switched to including liquid freon rapidly by degree by demineralized water or soft water, with The Quick-gasifying of the cold-producing mediums such as liquid freon, force cooling to need blast furnace copper cooling stave to be protected, make blast furnace Copper cooling wall hot side sets up rapidly the protection of effective slag crust;
4, ventilating and purifier and control system, ventilation and heat and the cooling of being responsible for whole system are situated between The liquefaction cycles of matter, can make the cold-producing medium of gasification in copper cooling wall cooling line liquefy rapidly.Compression Machine, by the gaseous refrigerant of the gaseous refrigerant boil down to High Temperature High Pressure in copper cooling wall, is then delivered to condenser and dissipates The liquid refrigerant becoming normal temperature high voltage after heat is re-circulated in copper cooling wall use after filtering;
5, step 1, step 2 are repeated, if copper cooling wall hot side thickness of the slag crust meets protection copper cooling wall Low requirement, stops performing step 3, step 4 simultaneously, with switching back to original coolant by cooling medium, high Stove copper cooling wall recovers normal cooling and operation.
The present invention has following characteristics and a beneficial effect:
1) alleviate that conventional blast furnace copper cooling stave is damaged very fast and the most easily changeable contradiction.Use the method is permissible Quickly set up containment vessel in basque weakened region, thus play and slow down blast-furnace shaft erosion and improve the blast furnace longevity The effect of life.
2) exception reducing blast furnace copper cooling stave slag crust comes off, and slag crust comes off the blast furnace crucibe temperature brought Fluctuation, has ensured blast furnace direct motion steady in a long-term.
Detailed description of the invention
Below in conjunction with specific embodiment the present invention is described:
With certain 3200m domestic3As a example by blast furnace, use this method to blast furnace copper cooling stave implement protection, comprise with Lower step:
1, blast furnace copper cooling stave hot-face temperature calculates system, according to blast furnace copper cooling stave version, thermocouple Installation site and quantity, blast furnace copper cooling stave methods for cooling etc., use blast furnace copper cooling stave Calculation of Heat Transfer model Calculate blast furnace copper cooling stave hot-face temperature.
Blast furnace copper cooling stave physical arrangement is as follows, length 1800~3200mm, thickness 125mm, and hot side is processed Multiple dovetail grooves, for stablizing carbon brick, dovetail groove spacing 104mm, depth of dovetail 35mm, dovetail groove width Degree 50mm, processes dovetail groove, and every piece has 4 passage Ф 50mm water service pipes, and water flow velocity is stable at 2.0m/s, cold But water inlet temperature, outlet temperature are provided with galvanic couple on-line checking.One piece of copper cooling wall has 2 galvanic couple detection temperature Change, wall body detection galvanic couple gos deep into wall body half (x1=47.5mm).The rib detection galvanic couple degree of depth is the deepest (x2=90.5).Obtaining cooling water outlet and inlet temperature, test point electric thermo-couple temperature, copper cooling wall physical arrangement Under parameter premise, it is possible to calculate copper cooling wall hot-face temperature according to 2 dimension heat transfer models.
The heat transfer of monoblock cooling wall can be divided into two parts, a part is rib, it is believed that material is single;Another Part is copper and refractory composition.Heat flow rate per unit area q of monoblock cooling wall can utilize cooling water parameter to calculate:
q = cm ( t o - t i ) F
In formula: q is the heat flow rate per unit area of monoblock cooling wall, kW/m2;C is cooling water specific heat capacity, kJ/ (kg DEG C);m For unit time inner cooling water flow, kg/s;toFor cooling down water leaving water temperature, DEG C;tiFor cooling water water inlet temperature Degree, DEG C;F is copper cooling wall surface area,.
Rib heat flow rate per unit area q1Calculate such as:
q 1 = λ ( t x 2 - t 2 ) Δx 2
In formula: q1For rib heat flow rate per unit area, kW/m2;λ is copper cooling wall heat conductivity, W/ (m DEG C);tx2For Copper cooling wall hot-face temperature, DEG C;t2For inserting the temperature value of rib thermocouple, DEG C;Δx2For hot side and thermoelectricity Even distance, m.
Copper and refractory composition part heat flow rate per unit area q2Calculate such as formula:
q 2 = t x 1 - t i 2 b λ + λ 1 + al 1 πλd + l 1 πdα
In formula: q2For copper and refractory composition part heat flow rate per unit area, kW/m2;tx1For inlaying refractory heat Surface temperature, DEG C;B for inlaying refractory thickness, m;λ1For inlaying Refractory Thermal Conductivity, W/ (m DEG C); A is copper cooling wall wall thickness half, m;l1For cooling wall inner conduit spacing, m;D is cooling water pipe diameter, m;α cools down heat transfer water coefficient, W/ (DEG C);
It is considered that the meansigma methods that the heat flow rate per unit area of monoblock cooling wall is two part heat flow rate per unit areas in Practical Project, So monoblock copper cooling wall heat flow rate per unit area q can also be expressed as:
q = q 1 + q 2 2
Due to tx1And tx2Reflection is the temperature value of fore-and-aft distance the nearest 2, is simultaneously in again copper cooling The hot side of wall, therefore, takes t hereinx1=tx2, therefore more than simultaneous various, finally extrapolate tx1And tx2, as follows Formula:
t x 1 = t x 2 = 2 cm ( t o - t i ) F · Δx 2 λ ( 2 b λ + λ 1 + al 1 πλd + l 1 πdα ) + t 2 ( 2 b λ + λ 1 + al 1 πλd + l 1 πdα ) + t i Δx 2 λ ( 2 b λ + λ 1 + al 1 πλd + l 1 πdα ) + Δx 2 λ
2, blast furnace copper cooling stave hot side thickness of the slag crust judges system, according to blast furnace copper cooling stave Calculation of Heat Transfer model The slag crust of the COMPREHENSIVE CALCULATING blast furnace copper cooling stave hot sides such as the blast furnace hot-face temperature calculated and slag crust heat conductivity remains Remaining thickness, is then allowed minimal thickness by the rational slag crust of furnace volume and structure choice, determines that blast furnace copper cools down Wall hot side thickness of the slag crust is the thinnest to come off to less than the minimal thickness or be complete allowed, if need Set up rapidly certain thickness slag crust to protect copper cooling wall;Try to achieve copper cooling wall hot-face temperature and heat flow rate per unit area In the case of, solidify boundary temperature condition with 1150 DEG C for slag crust, according to the thing including the material such as copper, slag crust Property value just can release slag crust residual thickness Δ x according to heat transfer model is counter1:
q = λ 2 Δt Δx 1 = λ 2 ( t - t x ) Δx 1
Δx 1 = λ 2 ( t - t x ) q
In formula, λ2For slag crust heat conductivity, W/ (m DEG C);△ t is slag crust cold and hot surface temperature difference, DEG C;T is slag Skin solidification boundary temperature, DEG C;txFor copper cooling wall hot-face temperature i.e. slag crust coldface temperature, DEG C;Δx1Copper cools down Wall hot side slag crust residual thickness, m.
Assuming that rational slag crust allows minimal thickness to be e, if Δ x1< e then needs to set up rapidly certain thickness Slag crust protect copper cooling wall;In this example, e is 20mm.
3, blast furnace copper cooling stave refrigeration system, rapidly will according to the thickness of the slag crust estimate of situation of copper cooling wall hot side The quickly cooling medium that cooling medium is switched to including liquid freon by demineralized water or soft water, along with liquid fluorine The Quick-gasifying of the cold-producing mediums such as Leon, forces cooling to need blast furnace copper cooling stave to be protected, makes blast furnace copper cooling stave Hot side sets up rapidly the protection of effective slag crust;
4, ventilation and heat and the cooling medium of whole system has been responsible in ventilation and purifier and control system Liquefaction cycles, the cold-producing medium of gasification can be made in copper cooling wall cooling line to liquefy rapidly.Compressor By the gaseous refrigerant of the gaseous refrigerant boil down to High Temperature High Pressure in copper cooling wall, it is then delivered to condenser heat radiation After become the liquid refrigerant of normal temperature high voltage and be re-circulated to after filtering in copper cooling wall use.
5, step 1, step 2 are repeated, if copper cooling wall hot side thickness of the slag crust meets protection copper cooling wall Low requirement, stops performing step 3, step 4 simultaneously, with switching back to original coolant by cooling medium, high Stove copper cooling wall recovers normal cooling and operation.

Claims (2)

1. the method extending blast furnace copper cooling stave service life, it is characterised in that comprise the steps of
1) blast furnace copper cooling stave hot-face temperature calculates system, according to blast furnace copper cooling stave version, thermocouple Installation site and quantity, blast furnace copper cooling stave methods for cooling, use blast furnace copper cooling stave Calculation of Heat Transfer model to count Calculate blast furnace copper cooling stave hot-face temperature;
2) blast furnace copper cooling stave hot side thickness of the slag crust judges system, according to blast furnace copper cooling stave Calculation of Heat Transfer model The blast furnace hot-face temperature calculated and the slag crust residue of slag crust heat conductivity COMPREHENSIVE CALCULATING blast furnace copper cooling stave hot side Thickness, blast furnace copper cooling stave hot side thickness of the slag crust is the thinnest to low then to be allowed minimal thickness to determine by slag crust Come off in the minimal thickness or be complete allowed, decide whether to set up rapidly certain thickness slag crust Protect copper cooling wall;
3) blast furnace copper cooling stave refrigeration system, when the thickness of the slag crust of copper cooling wall hot side is less than the thin and thick allowed The quickly cooling medium that cooling medium is switched to including liquid freon rapidly by degree by demineralized water or soft water, with The Quick-gasifying of the cold-producing mediums such as liquid freon, force cooling to need blast furnace copper cooling stave to be protected, make blast furnace Copper cooling wall hot side sets up rapidly the protection of effective slag crust;
4) ventilating and purifier and control system, ventilation and heat and the cooling of being responsible for whole system are situated between The liquefaction cycles of matter, can make the cold-producing medium of gasification in copper cooling wall cooling line liquefy rapidly;Compression Machine, by the gaseous refrigerant of the gaseous refrigerant boil down to High Temperature High Pressure in copper cooling wall, is then delivered to condenser and dissipates The liquid refrigerant becoming normal temperature high voltage after heat is re-circulated in copper cooling wall use after filtering;
5) step 1, step 2 are repeated, if copper cooling wall hot side thickness of the slag crust meets protection copper cooling wall Low requirement, stops performing step 3, step 4 simultaneously, with switching back to original coolant by cooling medium, high Stove copper cooling wall recovers normal cooling and operation.
A kind of method extending blast furnace copper cooling stave service life the most according to claim 1, its feature It is that slag crust allows minimal thickness 10-50mm.
CN201510337015.1A 2015-06-16 2015-06-16 Method for prolonging service life of blast furnace copper cooling wall Active CN106319118B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107385131A (en) * 2017-09-01 2017-11-24 武汉钢铁有限公司 It is a kind of to tackle the bosh furnace bosh restoration of lower stack blast-furnace soft water cooling means that instantaneously big heat impacts
CN111500808A (en) * 2020-03-18 2020-08-07 唐山钢铁集团有限责任公司 Method for judging comprehensive heat-conducting performance of cooling wall
CN112575134A (en) * 2020-12-04 2021-03-30 攀钢集团研究院有限公司 Blast furnace slag skin thickness calculation method and blast furnace high-temperature area operation furnace type online calculation system
CN112668148A (en) * 2020-12-04 2021-04-16 攀钢集团研究院有限公司 Method for judging upper airflow distribution condition and furnace condition of high-titanium blast furnace
CN116663277A (en) * 2023-05-22 2023-08-29 广州吉谷电器有限公司 Method and device for prolonging service cycle based on water boiling kettle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030049815A (en) * 2001-12-17 2003-06-25 주식회사 포스코 method for prolonging of blast furnace stave campaign life
CN103439999A (en) * 2013-08-23 2013-12-11 武汉钢铁(集团)公司 Method for controlling abnormal furnace temperature of blast furnace according to temperature changes of cooling wall
CN104404187A (en) * 2014-11-24 2015-03-11 中冶赛迪工程技术股份有限公司 Blast furnace brickwork slag shell thickness monitoring system and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030049815A (en) * 2001-12-17 2003-06-25 주식회사 포스코 method for prolonging of blast furnace stave campaign life
CN103439999A (en) * 2013-08-23 2013-12-11 武汉钢铁(集团)公司 Method for controlling abnormal furnace temperature of blast furnace according to temperature changes of cooling wall
CN104404187A (en) * 2014-11-24 2015-03-11 中冶赛迪工程技术股份有限公司 Blast furnace brickwork slag shell thickness monitoring system and method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107385131A (en) * 2017-09-01 2017-11-24 武汉钢铁有限公司 It is a kind of to tackle the bosh furnace bosh restoration of lower stack blast-furnace soft water cooling means that instantaneously big heat impacts
CN111500808A (en) * 2020-03-18 2020-08-07 唐山钢铁集团有限责任公司 Method for judging comprehensive heat-conducting performance of cooling wall
CN111500808B (en) * 2020-03-18 2021-10-12 唐山钢铁集团有限责任公司 Method for judging comprehensive heat-conducting performance of cooling wall
CN112575134A (en) * 2020-12-04 2021-03-30 攀钢集团研究院有限公司 Blast furnace slag skin thickness calculation method and blast furnace high-temperature area operation furnace type online calculation system
CN112668148A (en) * 2020-12-04 2021-04-16 攀钢集团研究院有限公司 Method for judging upper airflow distribution condition and furnace condition of high-titanium blast furnace
CN112668148B (en) * 2020-12-04 2022-07-29 攀钢集团研究院有限公司 Method for judging upper airflow distribution condition and furnace condition of high-titanium blast furnace
CN116663277A (en) * 2023-05-22 2023-08-29 广州吉谷电器有限公司 Method and device for prolonging service cycle based on water boiling kettle
CN116663277B (en) * 2023-05-22 2023-12-26 广州吉谷电器有限公司 Method and device for prolonging service cycle based on water boiling kettle

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