CN106317550A - Foam pad and production method thereof - Google Patents
Foam pad and production method thereof Download PDFInfo
- Publication number
- CN106317550A CN106317550A CN201610663089.9A CN201610663089A CN106317550A CN 106317550 A CN106317550 A CN 106317550A CN 201610663089 A CN201610663089 A CN 201610663089A CN 106317550 A CN106317550 A CN 106317550A
- Authority
- CN
- China
- Prior art keywords
- base layer
- foam pad
- single screw
- extrusion
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000006260 foam Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 27
- 238000005187 foaming Methods 0.000 claims abstract description 22
- 239000011148 porous material Substances 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims description 90
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 52
- 239000002994 raw material Substances 0.000 claims description 39
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 29
- 239000001569 carbon dioxide Substances 0.000 claims description 26
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 26
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 24
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 claims description 23
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 claims description 23
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 19
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 16
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical group [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 7
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 9
- 235000013305 food Nutrition 0.000 abstract description 7
- 239000002985 plastic film Substances 0.000 abstract description 3
- 229920006255 plastic film Polymers 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 26
- 239000004743 Polypropylene Substances 0.000 description 23
- 125000006850 spacer group Chemical group 0.000 description 19
- 238000007789 sealing Methods 0.000 description 11
- QLZJUIZVJLSNDD-UHFFFAOYSA-N 2-(2-methylidenebutanoyloxy)ethyl 2-methylidenebutanoate Chemical compound CCC(=C)C(=O)OCCOC(=O)C(=C)CC QLZJUIZVJLSNDD-UHFFFAOYSA-N 0.000 description 9
- 239000005038 ethylene vinyl acetate Substances 0.000 description 9
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 9
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 9
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- -1 polyethylene Polymers 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 5
- 238000012856 packing Methods 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 235000013361 beverage Nutrition 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 4
- 239000012876 carrier material Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 238000009512 pharmaceutical packaging Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 235000014101 wine Nutrition 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004595 color masterbatch Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Sealing Material Composition (AREA)
- Molding Of Porous Articles (AREA)
- Closures For Containers (AREA)
Abstract
The invention provides a foam pad and the production method thereof. The foam pad comprises the base layer and the upper surface film and lower surface film covering the base layer. The base layer is the foam body, which is also the averagely distributed capillary pores, wherein the average diameter of the capillary pore is 1-100 micrometers; the film layer is evenly distributed with high density; the preparation method of the foam pad comprises the super-critical foaming process and the filming process. The foam pad has the advantages of excellent elasticity and softness and can be used as the plastic film for food. As the bottle cap gasket, the foam pad has excellent airtight features. The production method is also simple and can be easily industrialized.
Description
Technical field
The invention belongs to packaging for foodstuff, drug packaging contour security fields technical field, relate to a kind of foam pad and system thereof
Preparation Method, particularly relates to gasket seal on a kind of bottle cap and preparation method thereof.
Background technology
Bottle cap spacer is to use rubber peel, copper sheet or paper, is used for being put between two planes in order to strengthen the material sealed,
There is the effect preventing fluid from leaking.Along with economic development, Bottle cap spacer is widely used in drinks, food, cosmetic
In the industry such as product, medicine.
According to related news, current China Wines packing and beverage class packaging, the demand of Bottle cap spacer is increased day by day,
And the Bottle cap spacer that Wines packing uses accounts for Bottle cap spacer and uses more than the 70% of total amount.Along with China's drinks and beverage industry
Fast development, Bottle cap spacer industry gradually emerges.The production of China's Bottle cap spacer in 2014 is compared 2013 year-on-years and is gone up
14%, this huge demand does not simply pull on Bottle cap spacer price and rises on the way, and the quantity also making Bottle cap spacer manufacturer is fast
Speed increases.At present, China has become the maximum Bottle cap spacer country of consumption in the whole world and exported country.
The most hundreds of kind of the product in China's Bottle cap spacer market, the Bottle cap spacer of various model specifications and type is flooded with food
Product packing container market.At present, the pad being used in packaging for foodstuff has PVC (polrvinyl chloride), PE (polyethylene), returns power glue
The materials such as pad, aluminium foil Composition spacer, paper aluminum Composition spacer, wherein based on PVC, PE material.
CN 104250404A discloses a kind of jar cap pad pellet and preparation method thereof, described jar cap pad
Its formula of pellet according to the mass fraction, including polypropylene 30-50 part, polyethylene 30-50 part, thermoplastic elastomer (TPE) 10-30 part, adds
Work auxiliary agent 0.4-5 part, above-mentioned raw materials mixes through high mixer, extruder is extruded, cool down, pelletizing obtains jar cap pad pellet.Should
Jar cap pad pellet uses the raw material of safety non-toxic completely, without plasticizers such as harmful adjacent benzene classes, both full
The demand of foot food can package Bottle cap spacer pellet safety non-toxic has again excellent sealing.
CN 1465507A discloses a kind of bottle cap material and the application on heat filling beverage plastic bottle closure thereof, logical
Cross maleic acid modified EVA (ethylene-vinyl acetate copolymer), SEBS (hydrogenated styrene diene copolymer), hydrowax oil,
The combination of branch-like Low Density Polyethylene, polypropylene, polystyrene and low molecule lubricant is constituted, and contains containing VA (vinyl acetate)
Amount is the EVA of 18%, and weight ratio is 5-60%, adds ethylene-alpha-olefin copolymer, and weight ratio is 90-35%.This material is to pass
System cap packing material in unexistent.This blended inner pad material prepared and existing beverage packing plastic bottle lid inner pad material
Comparing, have excellent performance, gasket material is the most cheap, and than conventional thermal fill drink plastic bottle closure inner pad material
Effective.
But, existing Bottle cap spacer, its sealing need to improve further.
Summary of the invention
The deficiency existed for prior art, it is an object of the invention to provide a kind of foam pad and preparation method thereof, institute
State foam pad pliability, flexibility and good springiness, for food grade plastic sheet, there is for Bottle cap spacer the sealing of excellence, and
And its preparation method is simple, it is simple to industrial applications.
1bar=0.1MPa.
For reaching this purpose, the present invention by the following technical solutions:
An object of the present invention is to provide a kind of foam pad, and described foam pad includes base layer and is covered in base layer
The film layer of upper and lower surface, described base layer is foaming body, and is the poroid body of uniform capillary, the average hole of described pore
Footpath is 1-100 μm, as 2 μm, 5 μm, 8 μm, 10 μm, 12 μm, 15 μm, 18 μm, 20 μm, 30 μm, 40 μm, 50 μm, 60 μm, 80 μm,
90 μm or 95 μm etc.;Described even film layer is fine and close;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
PE (polyethylene) 0-90%, such as 2%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80% or
85% etc.;
PP (polypropylene) 0-90%, such as 2%, 5%, 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80% or
85% etc.;
POE (ethylene-octene copolymer), SBS (styrene and the block copolymer of butadiene) or SEBS (hydrogenation of benzene second
Alkene-butadiene block copolymer) in any one or the combination 0-20% (not comprising 0) of at least two, such as 0.5%, 1%,
2%, 3%, 5%, 6%, 8%, 10%, 12%, 15% or 18% etc.;
Releasing agent 0.2-1.0%, such as 0.3%, 0.5%, 0.6%, 0.7%, 0.8% or 0.9% etc.;
Nucleator 0.1-2.5%, such as 0.3%, 0.5%, 0.8%, 1.0%, 1.2%, 1.5%, 1.8%, 2.0% or
2.3% etc.;
Color masterbatch 0-2.0%, such as 0.1%, 0.5%, 0.8%, 1.0%, 1.2%, 1.3%, 1.5%, 1.7% or 1.9%
Deng;
Wherein, in PE and PP, the weight/mass percentage composition of a kind of material is 0;The combination of POE, SBS or SEBS such as, POE
With SBS, POE and SEBS, POE, SBS and SEBS.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
PE 0-93%, such as 2%, 3%, 5%, 10%, 20%, 30%, 50%, 60%, 70%, 80% or 90% etc.;
PP 0-95%, such as 1%, 3%, 5%, 8%, 10%, 20%, 30%, 50%, 60%, 80% or 90% etc.;
POE 0-93%, such as 2%, 3%, 5%, 10%, 20%, 30%, 50%, 60%, 70%, 80% or 90% etc.;
Viscosifier 0-30%, such as 1%, 3%, 5%, 8%, 10%, 12%, 15%, 18%, 20%, 23%, 25% or
28% etc.;
Releasing agent 0.2-1.1%, such as 0.3%, 0.5%, 0.8% or 1.0% etc.;
Opening agent 0.1-3.0%, such as 0.3%, 0.5%, 0.8%, 1.0%, 1.2%, 1.5%, 1.8%, 2.0%,
2.1%, 2.3%, 2.5% or 2.8% etc.;
Wherein, in PE, PP and POE, the weight/mass percentage composition of a kind of material is 0.
Described base layer is that the poroid body of uniform capillary refers to that described base layer comprises multiple pore.
As preferred technical scheme, described base layer is prepared by following raw material by weight/mass percentage composition:
Preferably, described releasing agent selected from oleamide, erucyl amide or oleamide and erucyl amide make with PE
Or any one or the combination of at least two in the masterbatch that PP is carrier.Typical but non-limiting combination such as oleamide with
The masterbatch with PE or PP as carrier that erucyl amide, oleamide and oleamide make with erucyl amide, erucyl amide and oil
The masterbatch with PE or PP as carrier that acid amide makes with erucyl amide.
Preferably, described nucleator, selected from sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA is
The masterbatch of carrier.
As preferred technical scheme, described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Preferably, described viscosifier appointing in EEA (ethylene ethyl acrylate), polyester or maleic anhydride grafted resin
Anticipate a kind of or combination of at least two.Typical but non-limiting combination such as EEA and polyester, EEA and maleic anhydride grafted resin,
EEA, polyester and maleic anhydride grafted resin.
Preferably, described releasing agent selected from oleamide, erucyl amide or oleamide and erucyl amide make with PE
Or any one or the combination of at least two in the masterbatch that PP is carrier.Typical but non-limiting combination such as oleamide with
The masterbatch with PE or PP as carrier that erucyl amide, oleamide and oleamide make with erucyl amide, erucyl amide and oil
The masterbatch with PE or PP as carrier that acid amide makes with erucyl amide.
Preferably, described opening agent is selected from erucyl amide.
The thickness of described base layer is 0.5-10.0mm, as 0.8mm, 1.0mm, 1.5mm, 2.0mm, 3.0mm, 4.0mm,
5.0mm, 6.0mm, 8.0mm or 9.0mm etc..Blocked up, then the application performance such as material seal performance does not ensure;Cross thin, then material
Pliability, coordinate that to make up performance inadequate.
Preferably, the density of described base layer is 100-800kg/m3, such as 150kg/m3、200kg/m3、300kg/m3、
400kg/m3、500kg/m3、600kg/m3Or 700kg/m3Deng.
Described base layer is owing to through supercritical physical blowing, its crosslinking sealing is excellent.
Preferably, the thickness of described film layer is 0.02-0.15mm, such as 0.05mm, 0.08mm, 0.10mm, 0.12mm or
0.14mm etc..The pliability of the blocked up then material of film layer, coordinates and makes up performance not, and film layer crosses the application such as thin then material seal performance
Performance does not ensure.The thickness of described film layer is thickness and the lower surface that 0.02-0.15mm refers to the upper surface film layer of base layer
The thickness of film layer independently be 0.02-0.15mm.
While described film layer makes described foam pad possess good flexible fit, also meet sealing function and want
Ask.
An object of the present invention also resides in the preparation method providing a kind of foam pad as above, described preparation method
Comprise the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with supercritical carbon dioxide, extruded foaming, obtains base layer, and described supercritical carbon dioxide is 50-220bar pressure
Under supercritical carbon dioxide, as 60bar, 80bar, 90bar, 100bar, 120bar, 150bar, 180bar or 200bar press
Supercritical carbon dioxide under power;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain described
Foam pad.
Step (1) described single screw extrusion machine be have heating cooling voltage endurance single screw extrusion machine, typical case but non-
The foaming machine that restrictive single screw extrusion machine such as Berstorff company limited manufactures: 150-ISO-PAC.
Main frame temperature≤65 DEG C of pressure single screw extrusion machine unit in step (1) described extrusion, as 63 DEG C, 60
DEG C, 58 DEG C, 55 DEG C, 50 DEG C, 45 DEG C or 30 DEG C etc., main frame temperature is too high, then cause unit to damage.
Preferably, step (1) described extrusion temperature is 90-210 DEG C, as 100 DEG C, 110 DEG C, 130 DEG C, 150 DEG C, 180 DEG C,
190 DEG C or 200 DEG C etc., extrusion temperature is high, then film mouldability is bad, became uneven, foams uneven;Extrusion temperature is low, then film
Foaming inequality maybe cannot foam.
Preferably, in step (1) described extrusion, the rotating speed of screw rod is 1-100rpm, as 2rpm, 3rpm, 5rpm,
10rpm, 20rpm, 30rpm, 40rpm, 50rpm, 60rpm, 70rpm, 80rpm or 90rpm etc..
Preferably, the pressure-bearing scope of step (1) described single screw extrusion machine is 0-250bar, as 2bar, 5bar, 10bar,
20bar, 50bar, 100bar, 120bar, 150bar, 180bar, 200bar, 220bar or 240bar etc..
The flow of step (1) described supercritical carbon dioxide is 0.10-2.50kg/h, as 0.3kg/h, 0.5kg/h,
0.8kg/h, 1.0kg/h, 1.2kg/h, 1.5kg/h, 1.8kg/h, 2.0kg/h or 2.3kg/h etc., the flow of carbon dioxide is high,
Then film foaming is uneven, foaming is excessive, elastic properties of materials lost efficacy;Flow is low, then foam too low, and pliability is inadequate.
Preferably, the thickness of step (1) described base layer is 0.5-10.0mm, as 0.8mm, 1.0mm, 1.5mm, 2.0mm,
3.0mm, 4.0mm, 5.0mm, 6.0mm, 8.0mm or 9.0mm etc..
Preferably, the density of step (1) described base layer is 100-800kg/m3, such as 150kg/m3、200kg/m3、
300kg/m3、400kg/m3、500kg/m3、600kg/m3Or 700kg/m3Deng.
The temperature of step (2) described extrusion is 80-250 DEG C, as 85 DEG C, 90 DEG C, 95 DEG C, 100 DEG C, 120 DEG C, 130 DEG C,
150 DEG C, 180 DEG C, 200 DEG C, 210 DEG C, 220 DEG C or 240 DEG C etc..
Preferably, in step (2) described extrusion, the rotating speed of screw rod is 1-100rpm, as 2rpm, 3rpm, 5rpm,
10rpm, 20rpm, 30rpm, 40rpm, 50rpm, 60rpm, 70rpm, 80rpm or 90rpm etc..
Step (2) described base layer overlay film thickness is 0.02-0.15mm, such as 0.05mm, 0.08mm, 0.10mm, 0.12mm
Or 0.14mm etc..
Film in step (2) can carry out functional membrane making according to downstream application demand.
As preferred technical scheme, described preparation method comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 50-220bar pressure, and the flow of supercritical carbon dioxide is 0.10-2.50kg/h, warp
Extrusion, obtaining density is 100-800kg/m3, thickness is the base layer of 0.5-10.0mm, wherein, and the list in described extrusion
Main frame temperature≤65 DEG C of screw extruder;Extrusion temperature is 90-210 DEG C;In extrusion, the rotating speed of screw rod is 1-100rpm;
The pressure-bearing scope of described single screw extrusion machine is 0-250bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.02-0.15mm, and wherein, the temperature of extrusion is 80-250 DEG C;In extrusion, the rotating speed of screw rod is 1-
100rpm。
Compared with prior art, the invention have the benefit that
The foam pad that the present invention provides is become with film layer group by base layer, and base layer is foamed to be prepared, and crosslinking sealing is preferable,
And pliability, flexibility and elasticity are preferably, and the film layer that its surface covers makes described foam pad possess good flexible fit
While property, also meeting sealing function requirement, its Shore A hardness is 35-50, has the sealing of excellence for Bottle cap spacer
And good unlatching performance, and there is bonding and the effect improving flatness, it addition, it is food grade plastic sheet;
The preparation method of the foam pad that the present invention provides is simple, it is simple to industrial applications.
Detailed description of the invention
Technical scheme is further illustrated below by detailed description of the invention.
In the preparation method of following example, step (1) described single screw extrusion machine is for having heating, cooling and pressure spy
Property the foaming machine that manufactures of single screw extrusion machine Berstorff company limited: 150-ISO-PAC.
The thickness of film layer described in following example is thickness and the following table that a certain numerical value refers to the upper surface film layer of base layer
The thickness of face mask layer independently be a certain numerical value.
Embodiment 1
A kind of foam pad, described foam pad includes base layer and is covered in the film layer of base layer upper and lower surface, institute
Stating base layer is foaming body, and is the poroid body of uniform capillary, and the average diameter of pore is 1-30 μm;Described film layer is film
Layer, even film layer is fine and close;The thickness of described base layer is 0.5mm;The thickness of described film layer is 0.02mm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
Described releasing agent is selected from oleamide;
Described nucleator is selected from the mother with sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA as carrier
Material.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Described viscosifier are selected from EEA (ethylene ethyl acrylate).
Described releasing agent is selected from oleamide.
Described opening agent is selected from erucyl amide.
The preparation method of described foam pad comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 50bar pressure, and the flow of supercritical carbon dioxide is 2.50kg/h, extruded foaming,
Obtain base layer, wherein, the main frame temperature of the single screw extrusion machine in described extrusion 65 DEG C;Extrusion temperature is 210 DEG C;Squeeze
During going out, the rotating speed of screw rod is 1rpm;The pressure-bearing scope of described single screw extrusion machine is 250bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.02mm, and wherein, the temperature of extrusion is 80 DEG C;In extrusion, the rotating speed of screw rod is 100rpm.
Embodiment 2
A kind of foam pad, described foam pad includes base layer and is covered in the film layer of base layer upper and lower surface, institute
Stating base layer is foaming body, and is the poroid body of uniform capillary, and the average diameter of pore is 50-100 μm;Described film layer is film
Layer, even film layer is fine and close;The thickness of described base layer is 10.0mm;The thickness of described film layer is 0.15mm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
Described releasing agent is selected from oleamide and erucyl amide.
Preferably, described nucleator, selected from sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA is
The masterbatch of carrier.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Described viscosifier are selected from EEA and polyester.
The masterbatch with PE or PP as carrier that described releasing agent makes with erucyl amide selected from oleamide.
Described opening agent is selected from erucyl amide.
The preparation method of described foam pad comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 220bar pressure, and the flow of supercritical carbon dioxide is 0.10kg/h, extruded foaming,
Obtain base layer, wherein, the main frame temperature 50 C of the single screw extrusion machine in described extrusion;Extrusion temperature is 90 DEG C;Squeeze
During going out, the rotating speed of screw rod is 100rpm;The pressure-bearing scope of described single screw extrusion machine is 100bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.15mm, and wherein, the temperature of extrusion is 250 DEG C;In extrusion, the rotating speed of screw rod is 1rpm.
Embodiment 3
A kind of foam pad, described foam pad includes base layer and is covered in the film layer of base layer upper and lower surface, institute
Stating base layer is foaming body, and is the poroid body of uniform capillary, and the average diameter of pore is 30-80 μm;Described film layer is film
Layer, even film layer is fine and close;The thickness of described base layer is 5.0mm;The thickness of described film layer is 0.10mm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
Described releasing agent is selected from erucyl amide.
Preferably, described nucleator, selected from sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA is
The masterbatch of carrier.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Described viscosifier are selected from maleic anhydride grafted resin.
The masterbatch with PE or PP as carrier that described releasing agent makes with erucyl amide selected from oleamide.
Described opening agent is selected from erucyl amide.
The preparation method of described foam pad comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 100bar pressure, and the flow of supercritical carbon dioxide is 1.00kg/h, extruded foaming,
Obtain base layer, wherein, the main frame temperature 60 C of the single screw extrusion machine in described extrusion;Extrusion temperature is 120 DEG C;Squeeze
During going out, the rotating speed of screw rod is 20rpm;The pressure-bearing scope of described single screw extrusion machine is 120bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.10mm, and wherein, the temperature of extrusion is 100 DEG C;In extrusion, the rotating speed of screw rod is 20rpm.
Embodiment 4
A kind of foam pad, described foam pad includes base layer and is covered in the film layer of base layer upper and lower surface, institute
Stating base layer is foaming body, and is the poroid body of uniform capillary, and the average diameter of pore is 1-30 μm;Described film layer is film
Layer, even film layer is fine and close;The thickness of described base layer is 3.0mm;The thickness of described film layer is 0.05mm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
The masterbatch with PE or PP as carrier that described releasing agent makes with erucyl amide selected from oleamide.
Described nucleator is selected from the mother with sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA as carrier
Material.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Preferably, described viscosifier are the group of 1:1:1 selected from EEA, polyester and maleic anhydride grafted resin according to mass ratio
Close.
Described releasing agent is selected from oleamide.
Described opening agent is selected from erucyl amide.
The preparation method of described foam pad comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 150bar pressure, and the flow of supercritical carbon dioxide is 2.0kg/h, extruded foaming,
Obtain base layer, wherein, the main frame temperature of the single screw extrusion machine in described extrusion 55 DEG C;Extrusion temperature is 170 DEG C;Squeeze
During going out, the rotating speed of screw rod is 80rpm;The pressure-bearing scope of described single screw extrusion machine is 150bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.05mm, and wherein, the temperature of extrusion is 180 DEG C;In extrusion, the rotating speed of screw rod is 90rpm.
Embodiment 5
A kind of foam pad, described foam pad includes base layer and is covered in the film layer of base layer upper and lower surface, institute
Stating base layer is foaming body, and is the poroid body of uniform capillary, and the average diameter of pore is 1-100 μm;Described film layer is film
Layer, even film layer is fine and close;The thickness of described base layer is 3.0mm;The thickness of described film layer is 0.05mm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
Described releasing agent is selected from oleamide.
Described nucleator is selected from the mother with sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA as carrier
Material.
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Described viscosifier are selected from maleic anhydride grafted resin.
The masterbatch with PE or PP as carrier that described releasing agent makes with erucyl amide selected from oleamide.
Described opening agent is selected from erucyl amide.
The preparation method of described foam pad comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, simultaneously in single screw extrusion machine
Portion is filled with the supercritical carbon dioxide under 150bar pressure, and the flow of supercritical carbon dioxide is 2.0kg/h, extruded foaming,
Obtain base layer, wherein, the main frame temperature of the single screw extrusion machine in described extrusion 55 DEG C;Extrusion temperature is 170 DEG C;Squeeze
During going out, the rotating speed of screw rod is 80rpm;The pressure-bearing scope of described single screw extrusion machine is 150bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film
Thickness is the foam pad of 0.05mm, and wherein, the temperature of extrusion is 180 DEG C;In extrusion, the rotating speed of screw rod is 90rpm.
Comparative example 1
Described comparative example 1 is the base layer that embodiment 3 prepares.
Comparative example 2
Described comparative example 2 is the PE pad (manufacturer: upper hamming deep pool Plastic Products Co., Ltd) being purchased.
Comparative example 3
A kind of foam pad and preparation method thereof, except the flow of supercritical carbon dioxide is in addition to 0.08kg/h, remaining and enforcement
Example 5 is identical.
Comparative example 4
A kind of foam pad and preparation method thereof, except the flow of supercritical carbon dioxide is in addition to 2.60kg/h, remaining and enforcement
Example 5 is identical.
The product obtaining embodiment 1-5 and comparative example 1-4 carries out performance test, and the method for testing of density is GB1033,
Flexible method of testing is perception test, and the method for testing of shore hardness is GB2411, and the method for testing of sealing is self-control
(fill the vial of edible oil with the bottle cap sealing of foam pad making, side is put on the platform being covered with blank sheet of paper permeability method, after 10 days
Observing on blank sheet of paper whether permeability, permeability is defective, oil-tight for qualified).Test result is as shown in table 1 below:
Table 1
Visible, that the present invention provides foam pad, its excellent performance, splendid for the sealing property of Bottle cap spacer.It addition, this
The foam pad that invention provides, it reaches food stage requirement, can be widely used for packaging for foodstuff, the contour security fields of drug packaging.
Applicant states, the present invention illustrates the method detailed of the present invention by above-described embodiment, but the present invention not office
It is limited to above-mentioned method detailed, does not i.e. mean that the present invention has to rely on above-mentioned method detailed and could implement.Art
Technical staff is it will be clearly understood that any improvement in the present invention, and the equivalence of raw material each to product of the present invention is replaced and auxiliary element
Interpolation, concrete way choice etc., within the scope of all falling within protection scope of the present invention and disclosure.
Claims (10)
1. a foam pad, it is characterised in that described foam pad includes base layer and is covered in base layer upper and lower surface
Film layer, described base layer is foaming body, and is the poroid body of uniform capillary, and the average pore size of described pore is 1-100 μm;
Described base layer is mainly prepared by following raw material by weight/mass percentage composition:
Wherein, in PE and PP, the weight/mass percentage composition of a kind of material is 0;
Described film layer is mainly prepared by following raw material by weight/mass percentage composition:
Wherein, in PE, PP and POE, the weight/mass percentage composition of a kind of material is 0.
Foam pad the most according to claim 1, it is characterised in that described base layer presses weight/mass percentage composition by following raw material
Prepare:
Preferably, described releasing agent selected from oleamide, erucyl amide or oleamide and erucyl amide make with PE or PP
For any one in the masterbatch of carrier or the combination of at least two;
Preferably, described nucleator is selected from sodium bicarbonate, citric acid as principle active component, with PE or PP or EVA as carrier
Masterbatch.
Foam pad the most according to claim 1 and 2, it is characterised in that described film layer presses weight/mass percentage composition mainly by such as
Lower raw material prepares:
Preferably, the described viscosifier any one or the group of at least two in EEA, polyester or maleic anhydride grafted resin
Close;
Preferably, described releasing agent selected from oleamide, erucyl amide or oleamide and erucyl amide make with PE or PP
For any one in the masterbatch of carrier or the combination of at least two;
Preferably, described opening agent is selected from erucyl amide.
4. according to the foam pad one of claim 1-3 Suo Shu, it is characterised in that the thickness of described base layer is 0.5-
10.0mm;
Preferably, the density of described base layer is 100-800kg/m3;
Preferably, the thickness of described film layer is 0.02-0.15mm.
5. according to the preparation method of the foam pad one of claim 1-4 Suo Shu, it is characterised in that described preparation method include as
Lower step:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, fill in the middle part of single screw extrusion machine simultaneously
Entering supercritical carbon dioxide, extruded foaming, obtain base layer, described supercritical carbon dioxide is under 50-220bar pressure
Supercritical carbon dioxide;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain described foaming
Pad.
Preparation method the most according to claim 5, it is characterised in that pressure single screw rod in step (1) described extrusion
Main frame temperature≤65 DEG C of extruder unit;
Preferably, step (1) described extrusion temperature is 90-210 DEG C;
Preferably, in step (1) described extrusion, the rotating speed of screw rod is 1-100rpm;
Preferably, the pressure-bearing scope of step (1) described single screw extrusion machine is 0-250bar.
7. according to the preparation method described in claim 5 or 6, it is characterised in that the stream of step (1) described supercritical carbon dioxide
Amount is 0.10-2.50kg/h;
Preferably, the thickness of step (1) described base layer is 0.5-10.0mm;
Preferably, the density of step (1) described base layer is 100-800kg/m3。
8. according to the preparation method one of claim 5-7 Suo Shu, it is characterised in that the temperature of step (2) described extrusion is 80-
250℃;
Preferably, in step (2) described extrusion, the rotating speed of screw rod is 1-100rpm.
9. according to the preparation method one of claim 5-8 Suo Shu, it is characterised in that step (2) described base layer overlay film thickness
For 0.02-0.15mm.
10. according to the preparation method one of claim 5-9 Suo Shu, it is characterised in that described preparation method comprises the steps:
(1) the base layer raw material of formula ratio is sent in the hopper of single screw extrusion machine, fill in the middle part of single screw extrusion machine simultaneously
Entering the supercritical carbon dioxide under 50-220bar pressure, the flow of supercritical carbon dioxide is 0.10-2.50kg/h, extruded
Foaming, obtaining density is 100-800kg/m3, thickness is the base layer of 0.5-10.0mm, wherein, and the list in described extrusion
Main frame temperature≤65 DEG C of screw extruder;Extrusion temperature is 90-210 DEG C;In extrusion, the rotating speed of screw rod is 1-100rpm;
The pressure-bearing scope of described single screw extrusion machine is 0-250bar;
(2) the film layer raw material of formula ratio is sent in single screw extrusion machine hopper, in base layer surface film, obtain overlay film thickness
For the foam pad of 0.02-0.15mm, wherein, the temperature of extrusion is 80-250 DEG C;In extrusion, the rotating speed of screw rod is 1-
100rpm。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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CN201610663089.9A CN106317550B (en) | 2016-08-12 | 2016-08-12 | A kind of foam pad and preparation method thereof |
DE112016000112.6T DE112016000112T5 (en) | 2016-08-12 | 2016-12-22 | Foam seal and manufacturing method thereof |
PCT/CN2016/111474 WO2018028111A1 (en) | 2016-08-12 | 2016-12-22 | Foam pad and preparation method therefor |
GB1704539.4A GB2552865B (en) | 2016-08-12 | 2017-03-22 | Foam gasket and preparation method thereof |
FR1752338A FR3054974B1 (en) | 2016-08-12 | 2017-03-22 | FOAM JOINT AND PREPARATION METHOD THEREOF |
Applications Claiming Priority (1)
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CN201610663089.9A CN106317550B (en) | 2016-08-12 | 2016-08-12 | A kind of foam pad and preparation method thereof |
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CN106317550A true CN106317550A (en) | 2017-01-11 |
CN106317550B CN106317550B (en) | 2019-01-18 |
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CN201610663089.9A Active CN106317550B (en) | 2016-08-12 | 2016-08-12 | A kind of foam pad and preparation method thereof |
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CN (1) | CN106317550B (en) |
DE (1) | DE112016000112T5 (en) |
FR (1) | FR3054974B1 (en) |
GB (1) | GB2552865B (en) |
WO (1) | WO2018028111A1 (en) |
Cited By (6)
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WO2018028111A1 (en) * | 2016-08-12 | 2018-02-15 | 江苏锦厚新材料科技有限公司 | Foam pad and preparation method therefor |
CN109370018A (en) * | 2018-11-12 | 2019-02-22 | 王诚 | A kind of plastic sealing strip suitable for aseptic packaging |
CN109627482A (en) * | 2018-10-24 | 2019-04-16 | 佛山市高明科力机械有限公司 | The production line and production technology of supercritical carbon dioxide physical blowing PE environmental-protection sealing gasket product |
CN110757811A (en) * | 2019-10-29 | 2020-02-07 | 上海允泉新材料科技有限公司 | Sportswear composition and method for producing the same |
CN111655592A (en) * | 2018-02-01 | 2020-09-11 | 克宁克莱克杜威埃格伯特有限公司 | Container lid and liner and method of making same |
CN112812355A (en) * | 2020-12-31 | 2021-05-18 | 厦门天生爱科技有限公司 | Functional polymer foaming material with slow-release volatile Chinese herbal medicine effective components, preparation method and application |
Families Citing this family (1)
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KR102040237B1 (en) * | 2018-06-28 | 2019-11-06 | 주식회사 휴비스 | A molded product having gas barrier layer, A packaging container comprising the same, and Method for preparing the molded product |
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CN112812355A (en) * | 2020-12-31 | 2021-05-18 | 厦门天生爱科技有限公司 | Functional polymer foaming material with slow-release volatile Chinese herbal medicine effective components, preparation method and application |
Also Published As
Publication number | Publication date |
---|---|
FR3054974A1 (en) | 2018-02-16 |
FR3054974B1 (en) | 2020-06-05 |
GB2552865B (en) | 2018-11-21 |
CN106317550B (en) | 2019-01-18 |
GB2552865A (en) | 2018-02-14 |
WO2018028111A1 (en) | 2018-02-15 |
GB201704539D0 (en) | 2017-05-03 |
DE112016000112T5 (en) | 2018-04-19 |
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