CN106315304A - Manual rewinding machine for superconducting strip base band - Google Patents
Manual rewinding machine for superconducting strip base band Download PDFInfo
- Publication number
- CN106315304A CN106315304A CN201610831675.XA CN201610831675A CN106315304A CN 106315304 A CN106315304 A CN 106315304A CN 201610831675 A CN201610831675 A CN 201610831675A CN 106315304 A CN106315304 A CN 106315304A
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- China
- Prior art keywords
- base band
- guide wheel
- encoder
- tep reel
- assembly
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/56—Winding of hanks or skeins
- B65H54/58—Swifts or reels adapted solely for the formation of hanks or skeins
- B65H54/585—Reels for rolling tape-like material, e.g. flat hose or strap, into flat spiral form; Means for retaining the roll after removal of the reel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
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- Unwinding Webs (AREA)
Abstract
A manual rewinding machine for a superconducting strip base band comprises two rewinding machine supports spaced by a certain distance. Each rewinding machine support is provided with a spindle assembly. A band reel for storing the base band is connected to each spindle assembly through a rewinding shaft. An encoder assembly is arranged between the two rewinding machine supports. The encoder assembly comprises an encoder guide wheel, two base band guide wheels located on the two sides of the upper portion of the encoder guide wheel and an encoder located in the axial direction of the encoder guide wheel. The encoder guide wheel is connected with the encoder through a first guide wheel shaft in the center of the encoder guide wheel. The portion, located on one band reel, of the base band sequentially passes one base band guide wheel, the encoder guide wheel and the other base band guide wheel and is connected into the other band reel. The two spindle assemblies are controlled manually to drive and restrain the rotation of the corresponding band reels connected with the spindle assemblies, and the base band is rewound to the other band reel driving the rotation of the base band from the band reel restraining the rotation of the base band. The manual rewinding machine is low in cost, convenient to move and very practical.
Description
Technical field
The present invention relates to the base band transferring device of a kind of superconducting tape, manually fall especially with respect to a kind of superconducting tape base band
Band machine.
Background technology
Superconductor, due to the physical characteristic of its uniqueness, has attract crowd since superconducting phenomenon at the beginning of last century finds always
The attention of many scientists.Its characteristic without hindrance, diamagnetic huge applications prospect in fields such as industry, national defence, scientific research, medical science
National governments are made the most extremely to pay attention to the research of superconductor technology.Especially at the application neck such as medical science and magnetic confinement nuclear fusion reactor
Territory, superconductor has irreplaceability.And traditional low temperature superconducting material is positioned at liquid helium region due to its operating temperature, expensive
Refrigeration cost limit the large-scale application of superconductor technology.
Second-generation high-temperature superconductor i.e. coating conductor, causes material with the high-field performance that its temperature is superior under 77K
Scientific circles' interest widely.The multiple structure that coating conductor is made up of metal base band, sealing coat, superconducting layer and protective layer, gold
Belong to base band and be not only coating conductor carrier, or the substrate that on it prepared by each layer film.It is currently used for preparing second filial generation high temperature to surpass
The metal base band of conduction band material mainly has C-276 Hastelloy, rustless steel and nickel-tungsten.The thickness of metal base band is at 50-
Between 100 microns, width is between 1-10 centimetre.Second-generation high-temperature superconductor has more complicated multi-layer film structure, often
Layer thickness is between several nanometers to several microns.In multilayer film preparation process, the not only orientation of every thin film and micro-knot
The preparation of follow-up function layer is had a direct impact by structure, and being processed by shot blasting base band surface is also to determine follow-up function layer system
One of key factor of standby or even final band performance.
Tep reel is carrying tool and the conserving appliance of base band, is also the work that base band carries out the techniques such as surface process and plated film
Tool.Tep reel includes the raw material dish of loading original base band bought from producer and the base band dish of the special different size of laboratory, real
Test special base band dish and can be used for multiple tracks laser coating system PLD, magnetic control sputtering system SPUTTER, measure current system continuously
Tapestar, base band surface finish processing equipment etc..But, the raw material dish bought from producer is to be used directly in the said equipment
In.Generally, before carrying out base band plated film experiment, first to pour base band into base that experiment is special from the raw material dish that producer buys
In tep reel, carry out base band surface finish process the most again, after base band surface reaches roughness requirements, carry out plated film experiment again.Long
Since Jiu, having had no always and be applicable to base band is poured into from the raw material dish that producer buys the device testing special base band dish, this is obvious
It it is the anxious problem to be solved of relevant dealer.Therefore, how to design that a kind of volume is little, low cost and base band hands flexible and convenient to use
Dynamic rewinder, is current industry urgent problem.
Summary of the invention
The main object of the present invention is to provide a kind of superconducting tape base band manual tape rewinding machine, the quickest to solve in experiment
The problem that base band is poured into another tep reel easily from a tep reel, is very suitable for experiment link and uses.
The present invention is by the following technical solutions and technical measures realize.
Superconducting tape base band manual tape rewinding machine includes two rewinder supports kept at a certain distance away, each rewinder support
On be equipped with spindle mounted assembly, the tep reel preserving base band is connected on spindle mounted assembly by rewinding axle, two rewinding
Being provided with encoder assembly between machine support, described encoder assembly includes encoder guide wheel, is positioned at encoder guide wheel
Two base band guide wheels of both sides, oblique upper and be positioned at the encoder that encoder guide wheel is axial, described encoder guide wheel is by being located at it
First guide wheel shaft at center connects encoder, and the base band being positioned at a tep reel sequentially passes through a base band guide wheel, encoder guide wheel
It is connected in another tep reel with another base band guide wheel, manually controls two spindle mounted assemblies and drive respectively and restrict
The rotation of connected tep reel, is poured base band into another tep reel driving it to rotate by its tep reel rotated of a restriction.
Described spindle mounted assembly includes a main shaft, and main shaft seals bearing by two first and is arranged on the first axle of annular
In bearing, being provided with a bearing positioning ring between two first sealing bearings, main shaft stretches out one end of clutch shaft bearing seat and connects
For the rotary handle of rotating spindle, main shaft stretches out the other end of clutch shaft bearing seat and is provided with screw thread and keyway, for detachable
Connect tep reel rewinding axle.
In spindle mounted assembly, one end of described clutch shaft bearing seat is provided with the end cap sealing clutch shaft bearing seat, main shaft
Through end cap central one end of vertically connecting a connecting lever, the other end of this connecting lever vertically connects described rotary handle, and described
The other end of one bearing block is provided with and seals the first shaft block ring and the first hole back-up ring that bearing axially positions to first.
Being provided with the localizer of positioning spindle position of rotation at least one described spindle mounted assembly, localizer vertically turns
Arm lengths direction is arranged, and first end cap corresponding with localizer is circumferentially provided with the most evenly distributed hole, multiple location,
Spiral with positioning belt in can stretching into any one hole, location on the first end cap the position taken a turn for the better in one end of localizer, it is possible to extraction
Hole, location makes tep reel to rotate.
Described localizer includes a positioning tube, is positioned at the location spring of positioning tube, determining through spring center hole, location
The position fixing handle of positioning tube one end is followed closely and be positioned in position, and location both ends of the spring is respectively by the locating ring in positioning tube and locating pin
Ledge blocks, and one end of described locating pin and position fixing handle are followed closely axially arranged alignment pin by perpendicular positioning and connected, fixed
One end of position cylinder is axially arranged with chute along it, and this chute stretches out the part of position fixing handle for blocking alignment pin, when location pin card
When being located in chute, localizer is locked, and tep reel can not rotate, and now the other end of locating pin is located exactly at the location of the first end cap
In hole, when alignment pin being extracted out in chute by position fixing handle, localizer unlocks, the other end of locating pin and the first end cap
Separating, tep reel can be freely rotatable.
In encoder assembly, between described encoder guide wheel and encoder, it is provided with the installing rack that cross section is U-shaped, peace
Shelving and include integrated bottom surface, the first side and the second side, two base band guide wheels are respectively by respective second guide wheel
Axle is fixed on the top of the first side of installing rack, and encoder is fixed on outside the second side of installing rack, and encoder guide wheel leads to
Crossing the first guide wheel shaft and be fixed on outside the first side of installing rack, the first guide wheel shaft passes one end of encoder guide wheel and passes through screw
Fixing with encoder guide wheel with guide wheel pad, the other end of the first guide wheel shaft stretches in installing rack, leads along first in installing rack
Wheel shaft be axially sequentially provided with the second bearing block and shaft coupling, the first guide wheel shaft passes through first side and second of installing rack
Bearing block is connected to one end of shaft coupling, and the encoder axle of encoder is connected to the another of shaft coupling through the second side of installing rack
One end, the second bearing block is fixed on the inner side of the first side of installing rack, is provided with around the first guide wheel shaft in the second bearing block
The second sealing bearing, seal the second hole back-up ring of axially positioning of bearing and the second shaft block ring to second.
In encoder assembly, the width of rebate of described encoder guide wheel is more than the width of its bottom land, described base band
The width of rebate of guide wheel is more than the width of its bottom land, and the bottom land of encoder guide wheel and the bottom land of base band guide wheel are equipped with one layer of protection
The rubber ring of base band, and the slot bottom width of the bottom land of encoder guide wheel and base band guide wheel is all higher than baseband width 1 millimeter.
The lower section of described encoder guide wheel lowest part is provided with base band anticreep plate, and base band anticreep plate is just minimum to encoder guide wheel
The position of place's notch is provided with sheet rubber, and sheet rubber stretches into the notch of encoder guide wheel and keeps certain with the bottom land of encoder guide wheel
Distance, the cross section of sheet rubber is trapezoidal, to mate notch and the structure of bottom land coupling part of encoder guide wheel.
Described rewinder support includes the rustless steel square tube that two herringbones are arranged, and described spindle mounted assembly is positioned at rewinding
At the drift angle of machine support, it is fixed on a base two rewinder spacer support frame certain distances, base is provided with fixing volume
The encoder seat of code device assembly, the installing rack bottom surface of encoder assembly is provided with the circle that two rows can make screw pass
Hole, encoder seat is correspondingly provided with two Slotted bores making above-mentioned screw pass, the length direction of Slotted bores and encoder
The axis direction of the first guide wheel shaft of assembly is parallel, by screw movement in Slotted bores, adjusts encoder assembling
Encoder guide wheel, base band guide wheel and tep reel keeping parallelism on rewinder support on assembly.
Described tep reel is raw material dish or base band dish, this raw material dish include two for the first disk limiting base band position,
Be provided with between two the first disks be wound around base band raw material hub, the center of circle of raw material dish through described rewinding axle and by with its phase
The frock coordinated is arranged on rewinding axle；This base band dish includes two for the base band dish disk limiting base band position, two bases
Being provided with the hub being wound around base band between tep reel disk, this hub radially offers the gap for clamping base band head end, base band dish
The center of circle through described rewinding axle and pass through the frock that is matched therewith and be arranged on rewinding axle.
Compared with prior art, the present invention at least has following advantages and a beneficial effect:
1, the rewinder of the present invention is mainly used in laboratory, the base band of second-generation high-temperature superconductor is poured into from a tep reel
In another tep reel identical or different with its specification, in particular for pouring base band into experiment specially from the raw material dish that producer buys
Base band dish in；
2, rewinder is the most attractive in appearance, and cost is relatively low, it is simple to mobile, takes up room little, and the main shaft other end of spindle mounted assembly sets
It is equipped with screw thread and keyway, is connected in the way of screw thread captive screw is fixing with the rewinding axle of tep reel, installs, dismantle and change tep reel
The most very convenient, very hommization；
3, base band is during a tep reel is gradually poured into another tep reel, and on two tep reels, the radius of base band becomes constantly
Change, if with two tep reels of an equal amount of power mechanical rotation, base band can be caused to open due to the difference of two tep reel angular velocity
The problem that power is excessive, base band can be caused damage by overtension, if a kind of automatic rewind device of design, is difficult to again solve two bands
Dish rotating speed however stop the problem adjusted, the rewinder of present invention design is manual operation, and hands is by handle drives one
Tep reel rotates, and another holds the handle of another tep reel, utilizes damping action to restrict the velocity of rotation of another tep reel, uses
Two feels are known and adjust size firmly, coordinate firmly, the problem that can solve base band overtension well；
4, in spindle mounted assembly, localizer positions the function of base band position for realizing midway, reaches when pouring base band length into
During requirement of experiment, need to position timely and accurately the turned position of tep reel, but owing to tep reel center of gravity is uneven, tep reel there may be gently
Micro-rotation, causes base band length location inaccurate, and the localizer of present invention design can solve the problems referred to above, when location pin card
When being located in chute, localizer is locked, and the other end of locating pin is located exactly in the hole, location of the first end cap, the first end cap position
After blocking, tep reel would not be impacted and rotate；When needs rotate tep reel, by position fixing handle, alignment pin is taken out in chute
Going out, localizer unlocks, and makes the other end of locating pin and the first end cap separate.Localizer is reasonable in design, easy to operate；
5, encoder assembly has metering tep reel and pours the function of length into, and encoder is to convert a signal into may be used to lead to
News, the equipment of the signal form transmitting and storing, encoder guide wheel is rotated the angular displacement produced and turns by the encoder in the present invention
Change the signal of telecommunication into, send relevant device to by data wire and carry out base band and pour the metering of length into；
6, in encoder assembly, the width of rebate of encoder guide wheel and base band guide wheel is all higher than slot bottom width, bottom land one week
Being provided with the rubber ring of one layer of protection base band, and slot bottom width is more than baseband width 1 millimeter, the design of such structure is to protect
Base band, prevents base band from scratching, rotational slippage, increases base band and encoder guide wheel and the adhesive force of base band guide wheel, it is ensured that encoder
Measure accurately；Meanwhile, the base band anticreep plate arranged below encoder guide wheel lowest part has and prevents base band from leading from encoder
The effect departed from the base band groove of wheel, the sheet rubber on base band anticreep plate is for protecting base band from scuffing；
7, rewinder support Design becomes herringbone, spindle mounted assembly to be positioned at the drift angle of rewinder support, and frame bottom is fixed
On base, two the rustless steel square tubes arranged in herringbone the most firmly support spindle mounted assembly, rational in infrastructure, beautiful
See generous, save material, lightweight and durable in use；
8, encoder assembly is the most ingenious with the design of base junction, and base is provided with regular coding device assembly
Encoder seat, encoder seat is provided with two Slotted bores making screw pass, the installing rack bottom surface of encoder assembly
On screw can move in Slotted bores, adjust encoder guide wheel on encoder assembly, base band guide wheel props up with rewinder
Tep reel keeping parallelism on frame, is adjusted to optimal state of pouring into by rewinder, adapts to the tep reel of different size.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of one embodiment of the invention；
Fig. 2 is the schematic perspective view of another embodiment of the present invention；
Fig. 3 is the side view of Fig. 2；
Fig. 4 is the top view of Fig. 2；
Fig. 5 A is the enlarged diagram of IV part in Fig. 4；
Fig. 5 B is the structural representation of the first end cap in Fig. 5 A；
Fig. 6 A is the enlarged diagram of V part in Fig. 4；
Fig. 6 B is the structural representation of the second end cap in Fig. 6 A；
Fig. 7 is the enlarged diagram of I part in Fig. 1；
Fig. 8 is the enlarged diagram of II part in Fig. 1；
Fig. 9 is the explosive view of localizer in Fig. 7；
Figure 10 A is the structural representation that the localizer of Fig. 9 is in locking state；
Figure 10 B is the structural representation that the localizer of Fig. 9 is in released state；
Figure 11 is the schematic perspective view of encoder assembly in Fig. 1-Fig. 3；
Figure 12 is the sectional view of Figure 11；
Figure 13 is the structural representation of encoder guide wheel in Figure 11；
Figure 14 is the structural representation of base band guide wheel in Figure 11；
Figure 15 is rewinder support and the structural representation of base in Fig. 1-Fig. 3；
Figure 16 is the enlarged diagram of III part in Fig. 3；
Figure 17 is the rewinding assembling explosive view of 1000 meters of raw material dishes；
Figure 18 is the rewinding assembling explosive view of 1000 mesityl tep reels；
Figure 19 A is the structural blast figure of 1000 mesityl tep reels；
Figure 19 B is the structural representation of the second hub in Figure 19 A；
Figure 20 A is the structural blast figure of 100 mesityl tep reels；
Figure 20 B is the structural representation of the first hub in Figure 20 A.
Reference: 1: rewinder support, 11: rustless steel square tube；2: spindle mounted assembly, 21: main shaft, 22: the first is close
Envelope bearing, 23: clutch shaft bearing seat, 24: bearing positioning ring, 25: end cap, 251: the first end caps, 252: the second end caps, 253: location
Hole, 26: connecting lever, 27: rotary handle, 271: handle screw, 272: handle jacket, 28: the first shaft block rings, 29: the first holes are used
Back-up ring；3: encoder assembly, 31: encoder guide wheel, 311: the first guide wheel shafts, 312: the notch of encoder guide wheel, 313:
The bottom land of encoder guide wheel, 314: guide wheel pad, 32: base band guide wheel, 321: the second guide wheel shafts, 322: the notch of base band guide wheel,
323: the bottom land of base band guide wheel, 33: encoder, 331: encoder axle, 34: installing rack, 341: bottom surface, 3411: circular hole, 342: the
One side, 343: the second sides, 35: the second bearing blocks, 36: shaft coupling, 37: the second sealing bearings, 38: the second shaft block rings,
39: the second hole back-up rings；4: localizer, 41: positioning tube, 42: location spring, 43: locating pin, 44: position fixing handle, 45: location
Ring, 46: alignment pin, 47: chute；5: tep reel, 51: rewinding axle, 52: raw material dish, 521: the first disks, 522: the first propeller boss,
523: clamping dish, 524: back of the body cap, 53: base band dish, 531: the second disks, 532: the three disks, 533: the first hub, 534: the second
Hub, 535: gap, 536: the second propeller boss, 54: locating piece；6: base band；71: rubber ring, 72: base band anticreep plate, 73: rubber
Sheet；8: base, 81: encoder seat, 811: Slotted bores.
Detailed description of the invention
With reference to Fig. 1-Fig. 4, the superconducting tape base band manual tape rewinding machine of the present invention mainly includes that two keep at a certain distance away
Rewinder support 1, each rewinder support 1 is equipped with spindle mounted assembly 2, preserves the tep reel 5 of base band 6 by rewinding axle 51
Being connected on spindle mounted assembly 2, spindle mounted assembly 2 is used for fixing tep reel 5 and Non-follow control tep reel 5 rotates.Fall at two
Encoder assembly 3 is had between band machine support 1.Encoder assembly 3 includes encoder guide wheel 31, is positioned at encoder guide wheel
Two base band guide wheels 32 of 31 both sides, oblique uppers and be positioned at the axial encoder of encoder guide wheel 31 33.Described encoder guide wheel 31
Connecting encoder 33 by being located therein the first guide wheel shaft 311 of the heart, the base band 6 being positioned at a tep reel 5 sequentially passes through a base
Band guide wheel 32, encoder guide wheel 31 and another base band guide wheel 32 are connected in another tep reel 5, manually control two masters
Axle assembly 2 drives respectively and restricts the rotation of connected tep reel 5, by base band 6 by its tep reel 5 rotated of a restriction
Pour another tep reel 5 driving it to rotate into.
The structure of each several part is illustrated below by embodiment and accompanying drawing.
One, spindle mounted assembly 2
Such as Fig. 4, Fig. 5 A and Fig. 6 A, spindle mounted assembly 2 includes a main shaft 21, and main shaft 21 seals bearing 22 by two first and sets
Put in the clutch shaft bearing seat 23 of annular, between two first sealing bearings 22, be provided with a bearing positioning ring 24.Two
One design sealing bearing 22 one bearing positioning ring 24 of midfeather is to play the effect that the radial direction to main shaft 21 positions,
Guarantee minimizing of main shaft 21 radial run-out when rotated.
One end of clutch shaft bearing seat 23 is provided with location and seals the end cap 25 of clutch shaft bearing seat 23, and sealing bearing can be dust-proof
With the service life extending bearing.The other end of clutch shaft bearing seat 23 is provided with the first shaft block ring 28 around main shaft 21 and the
One hole back-up ring 29.First shaft block ring 28 and the first hole back-up ring 29 axially position for sealing bearing 22 to first.
Main shaft 21 one end passes end cap 25 center and vertically connects one end of a connecting lever 26, and the other end of this connecting lever 26 vertically connects rotation
Handle 27, main shaft 21 stretches out the other end of clutch shaft bearing seat 23 and is provided with screw thread and keyway, for dismountable installation tep reel 5
Rewinding axle 51.Rotary handle 27 is for controlling the rotation of tep reel 5.Rotary handle 27 includes handle screw 271 and handle jacket
272。
Spindle mounted assembly 2 has two kinds, and such as Fig. 5 A, a kind of is the localizer 4 with positioning spindle 21 position of rotation；Such as figure
6A, another kind does not has localizer 4.Time actually used, the spindle mounted assembly 2(such as figure of localizer 4 can be selected as required
5A) or select not have spindle mounted assembly 2(such as Fig. 6 A of localizer 4).When to pour into base band 6 length have requirement of experiment time, need
To position tep reel 5 turned position timely and accurately, prevent tep reel 5 from rotating, now will use localizer 4, localizer 4 is used for solving
The problem determining the most above-mentioned, the function with base band 6 position, location, realization midway, it also can carry out base band 6 length by matching coding device 33
The operation of metering.It should be noted that have the first end cap 251 of the spindle mounted assembly 2 of localizer 4 and there is no localizer 4
Second end cap 252 structure of spindle mounted assembly 2 is different, such as Fig. 5 B, Fig. 6 B, Fig. 7 and Fig. 8, the first end of Fig. 5 B and Fig. 7 signal
Cover 251 the second end caps more than 252 illustrated than a Fig. 6 B and Fig. 8 circle hole 253.
The following detailed description of the structure of localizer 4, such as Fig. 7, Fig. 9, Figure 10 A and Figure 10 B, localizer 4 is welded on connecting lever 26
Upper and vertical connecting lever 26 length direction is arranged, and first end cap 251 corresponding with localizer 4 is circumferentially provided with the most uniformly row
The hole, multiple location 253 of row, any one hole, location 253 that one end of localizer 4 can be stretched on the first end cap 251 is interior with location
The position that tep reel 5 has rotated, it is possible to extract hole 253, location out and make tep reel 5 to rotate.
Such as Fig. 9, described localizer 4 includes a positioning tube 41, the location spring 42 being positioned at positioning tube 41, passes location bullet
The locating pin 43 of spring 42 centre bore and the position fixing handle 44 being positioned at positioning tube 41 one end.Spring 42 two ends, location are respectively by positioning tube
Locating ring 45 and the ledge being positioned on nail 43 in 41 block.One end and the position fixing handle 44 of described locating pin 43 pass through
Perpendicular positioning is followed closely 43 axially arranged alignment pins 46 and is connected and fixed.One end of positioning tube 41 is axially arranged with chute along it
47, this chute 47 stretches out the part of position fixing handle 44 for blocking alignment pin 46, and this part of alignment pin 46 can be moved along chute 47.
Alignment pin 46 can all stretch out position fixing handle 44 with two ends, and at this moment positioning tube 41 correspondence position is provided with two chutes 47, it is possible to such as figure
Shown in 10B, position fixing handle 44 is stretched out in one end of alignment pin 46, and positioning tube 41 correspondence position arranges a chute 47.
Such as Figure 10 A, when alignment pin 46 is fastened in chute 47, localizer 4 is in " locked " state, and tep reel 5 can not turn
Dynamic, in now the other end of locating pin 43 is located exactly at the hole, location 253 of the first end cap 251, the first end cap 251 position is blocked
After, connecting lever 26 can not rotate, and main shaft 21 can not rotate therewith, and tep reel 5 would not be impacted and rotate.Such as Figure 10 B, when needs turn
During dynamic tep reel 5, pull out position fixing handle 44, alignment pin 46 is extracted out in chute 47, now, rotational positioning handle 44, make
Alignment pin 46 mistake is from chute 47 slideway, and then is overlapped on the side end face of positioning tube 41, under the effect of location spring 42, and location
Pin 46 is stuck on the side end face of positioning tube 41, and now the other end of locating pin 43 completely disengages from the hole, location on the first end cap 251
253, localizer 4 is in " unblock " state, and tep reel 5 can be freely rotatable.
Two, encoder assembly 3
Encoder assembly 3 has metering tep reel 5 and pours the function of length into, and encoder 33 is to convert a signal into may be used to lead to
News, the equipment of the signal form transmitting and storing, encoder guide wheel 31 is rotated the position, angle of generation by the encoder 33 in the present invention
Transfer changes the signal of telecommunication into, sends relevant device to by data wire and carries out base band 6 and pour the metering of length into.
Such as Figure 11, Figure 12, Figure 13 and Figure 14, encoder assembly 3 includes encoder guide wheel 31, is positioned at encoder guide wheel
Two base band guide wheels 32 of 31 both sides, oblique uppers and be positioned at the axial encoder of encoder guide wheel 31 33.
Such as Figure 11 and Figure 12, between encoder guide wheel 31 and encoder 33, it is provided with the installing rack 34 that cross section is U-shaped.Installing rack
34 include the 341, first side, integrated bottom surface 342 and the second side 343.Two base band guide wheels 32 are respectively by respective
Second guide wheel shaft 321 is fixed on the top of installing rack 34 first side 342.Second guide wheel shaft 321 is flat with the first guide wheel shaft 311
OK.Encoder 33 is fixed on outside the second side 343 of installing rack 34.Encoder guide wheel 31 is fixed by the first guide wheel shaft 311
Outside the first side 342 of installing rack 34, the first guide wheel shaft 311 passes one end of encoder guide wheel 31 by screw and guide wheel
Pad 314 is fixed with encoder guide wheel 31, and the other end of the first guide wheel shaft 311 stretches in installing rack 34, the work of guide wheel pad 314
With being axial location.
The second bearing block 35 and shaft coupling 36 axially it is sequentially provided with along the first guide wheel shaft 311 in installing rack 34.First
Guide wheel shaft 311 passes through the first side 342 of installing rack 34 and the second bearing block 35 is connected to one end of shaft coupling 36, coding
The second side 343 that the encoder axle 331 of device 33 passes installing rack 34 is connected to the other end of shaft coupling 36.Second bearing block 35
It is screwed in the inner side of the first side 342 of installing rack 34.It is provided with in second bearing block 35 around the first guide wheel shaft
The second of 311 seals bearing 37 and seals the second hole back-up ring 39 and the second axle use that bearing 37 axially positions to second
Back-up ring 38.
In encoder assembly 3 designs, owing to encoder 33 is important and precision components, in order to for coding
The protection of device 33, destruction from encoder guide wheel 31 radial force, and be allowed to increase the service life, and easy to maintenance etc. former
Cause, devises shaft coupling the 36, second bearing block 35 and the structure of the first guide wheel shaft 311.Two base band guide wheels 32 rise in the structure
The effect of auxiliary positioning base band 6, to guarantee the laminating angle of base band 6 and encoder guide wheel 31, it uses screw bolt-type roller
Needle bearing designs.
Such as Figure 11-Figure 12, and with reference to Fig. 1-Fig. 4, be positioned at the base band 6 of a tep reel 5 sequentially pass through a base band guide wheel 32,
Encoder guide wheel 31 and another base band guide wheel 32 are connected in another tep reel 5, and manually perception dynamics also coordinates firmly
Regulate and control base band 6 tension force, control two spindle mounted assemblies 2 and drive and restrict the rotation of connected tep reel 5 respectively, one
Hands drives a tep reel 5 to rotate by rotary handle 27, and another holds the rotary handle 27 of another tep reel 5, utilizes resistance
Buddhist nun acts on the rotation restricting another tep reel 5, its tep reel 5 rotated of a restriction pour base band 6 into another and drive its turn
Dynamic tep reel 5, the problem solving base band 6 overtension that the most constant mechanical rotation causes well.
Such as Figure 12, Figure 13 and Figure 14, notch 312 width of described encoder guide wheel is more than the width of its bottom land 313, base band
Notch 322 width of guide wheel is more than the width of its bottom land 323.The bottom land 313 of encoder guide wheel and the bottom land 323 of base band guide wheel 32
It is equipped with the rubber ring 71 of one layer of protection base band 6, and bottom land 323 width of the bottom land 313 of encoder guide wheel and base band guide wheel 32
More than baseband width 1 millimeter.In one embodiment, bottom land 313 width of encoder guide wheel is 11 millimeters, and applicable width is 10 millis
The base band 6 of rice, the design of such structure is to protect base band 6, prevents base band 6 from scratching, rotational slippage, increases base band 6 and compiles
Code device guide wheel 31 and the adhesive force of base band guide wheel 32, it is ensured that encoder 33 is measured accurately.
Such as Figure 12, Figure 16, the lower section of encoder guide wheel 31 lowest part is provided with the base band anticreep plate 72 that cross section is L-shaped, base band
One support plate of anticreep plate 72 is fixed on outside the first side 342 of installing rack 34, on another support plate of base band anticreep plate 72
Just the position of encoder guide wheel 31 lowest part notch 312 is provided with sheet rubber 73.Sheet rubber 73 stretches into notch 312 and and bottom land
313 keep certain distance, do not affect base band 6 while preventing base band 6 from departing from encoder guide wheel 31 on encoder guide wheel 31
Winding thickness, the cross section of sheet rubber 73 is trapezoidal, to mate the notch 312 of encoder guide wheel and bottom land 313 coupling part
Structure, sheet rubber 73 is used for protecting base band 6 from scuffing.
Three, rewinder support 1 and base 8
Such as Figure 15, rewinder support 1 includes the rustless steel square tube 11 that two herringbones are arranged, and described spindle mounted assembly 2 is positioned at
At the drift angle of rewinder support 1.Two rewinder supports 1 are fixed on a base 8 with keeping at a certain distance away, and arrange in herringbone
Two rustless steel square tubes 11 stable firmly support spindle mounted assembly 2.
Such as Figure 15, Figure 16, and with reference to Figure 11, base 8 is provided with the encoder seat 81 of regular coding device assembly 3.
It is provided with four row two on installing rack 34 bottom surface 341 of encoder assembly 3 and arranges totally eight circular holes 3411 that screw can be made to pass,
Two Slotted bores 811 making above-mentioned screw pass, the length direction of Slotted bores 811 and volume it is correspondingly provided with on encoder seat 81
The axis direction of the first guide wheel shaft 311 of code device assembly 3 is parallel, and two row circular holes 3411 of installing rack 34 bottom surface 341 are the most right
Two Slotted bores 811 on encoder seat 81, make the screw of installing rack 34 bottom surface can adjust in the movement in Slotted bores 811
Encoder guide wheel 31, base band guide wheel 32 and tep reel 5 keeping parallelism on rewinder support 1 on whole encoder assembly 3, by rewinding
Machine is adjusted to optimal state of pouring into, adapts to the tep reel 5 of different size.The circular hole 3411 of installing rack 34 bottom surface 341 arranges two row
Being firm in order to connect, arranging four row is the scope in order to increase adjustment.
Four, tep reel 5
Such as Figure 17-Figure 20 B, tep reel 5 includes raw material dish 52 and base band dish 53.
The tep reel 5 bought from producer is raw material dish 52, and common raw material dish 52 is 1000 meters of specifications.As shown in figure 17,
Raw material dish 52 includes two for being provided with winding base between the first disk 521 limiting base band 6 position, two the first disks 521
With the raw material hub of 6.The center of circle of raw material dish 52 is arranged on rewinding through described rewinding axle 51 and by the frock being matched therewith
On axle 51.The frock being specific to the design of this former material tray structure has: the first propeller boss 522, clamping dish 523, back of the body cap 524 and locating piece
54, clamping dish 523 it is equipped with in the outside of two the first disks 521, two outsides stepping up dish 523 are respectively equipped with the first propeller boss
522 and the back of the body cap 524, the back of the body cap 524 outside be additionally provided with locating piece 54.Rewinding axle 51 sequentially passes through 522, clamping dish of the first propeller boss
523, first disk 521, raw material hub, another first disk 521, another clamping dish 523, back of the body cap 524 and location
Block 54, rewinding axle 51 is connected on spindle mounted assembly 2.During rewind operation, two clamping dishes 523 are clipped raw material dish 52 and is set to
On first propeller boss 522, then screw with back of the body cap 524, be then mounted on rewinding axle 51, then axially position i.e. with locating piece 54
Can.
The base band dish 53 of use for laboratory has multiple different specification, and conventional specification mainly has 100 meters, 300 meters, 500 meters
With 1000 meters, with reference to Figure 18, Figure 19 A, Figure 19 B, Figure 20 A and Figure 20 B, base band dish 53 includes two for limiting base band 6 position
Base band dish disk, be provided with between two base band dish disks be wound around base band 6 hub.Due to the difference of hub center hole structure,
The hub of base band dish 53 is divided into the first hub 533 and the second hub 534.First hub 533 and the second hub 534 are circumferentially radially
All offer the gap 535 for clamping base band 6 head end.
Such as Figure 19 A and 19B, the hub of 1000 mesityl tep reels 53 is the second hub 534, and the second hub 534 both sides set respectively
There is the 3rd disk 532.300 meters, the hub of 500 mesityl tep reels 53 and the second hub 534 structure of 1000 mesityl tep reels 53
Similar.The base band dish wafer architecture of 300 meters, the base band dish disk of 500 mesityl tep reels 53 and 1000 mesityl tep reels 53 is similar.Base band
The center of circle of dish 53 is arranged on rewinding axle 51 through described rewinding axle 51 and by the frock being matched therewith.Due to the second hub
The aperture, the center of circle of 534 is more than the diameter of rewinding axle 51, so needing the base band dish 53 this being comprised the second hub 534 by frock to pacify
Install on rewinding axle 51.The frock being specific to the design of this base band dish 53 structure has: the second propeller boss 536 and locating piece 54, such as figure
18, this second propeller boss 536 and locating piece 54 are separately positioned on the outside of two the 3rd disks 532.During rewind operation, by base band dish
53 are set on the second propeller boss 536, and screw is fixed, and is then mounted on rewinding axle 51, and axially positions with locating piece 54.
Such as Figure 20 A and Figure 20 B, the hub of 100 mesityl tep reels 53 is the first hub 533.The both sides of the first hub 533 are respectively
It is provided with second disk 531, different from the second hub 534 of other specification base band dish 53 such as 1000 meters of grades, the first hub 533
Aperture, the center of circle and the diameter fit of rewinding axle 51, during operation, for the base band dish 53 of the first hub 533, can be directly by base band
Dish 53 is installed on rewinding axle 51, and screw is fixed.
It should be noted that the frock that tep reel 5 is installed on rewinding axle 51 changes with tep reel 5 structure, it is not limited to
Above-mentioned tool structure.The structure of rewinding axle 51 also can change with connected apparatus structure difference, is not limited to diagram
Structure.
Five, the using method of rewinder
1, being put into by rewinder on a platform, the height of platform can be easy to the rotation of a people two hands operation axis assembly 2
Change hands handle 27；
2, the rewinding axle 51 of two tep reels 5 is respectively installed on the main shaft 21 of two spindle mounted assemblies 2；
3, two tep reels 5 of rewinding will be needed, such as: a raw material dish 52 and a base band dish 53 assemble under relevant tool coordinates
Good, then it is respectively installed on two rewinding axles 51, and adjusts parallel with the base band 6 of encoder guide wheel 31, in order to prevent tep reel 5
Axial float, axially can position plus locating piece 54；
4, base band 6 is drawn from raw material dish 52, sequentially pass through a base band guide wheel 32, encoder guide wheel 31, another base band
Guide wheel 32, is eventually connected in base band dish 53；
5, the electric power data line of encoder 33 is drawn, be connected to the relevant devices such as computer and open Survey Software；
6., hand two rotary handles 27 carry out rewind operation, wherein, the rotary handle 27 of base band dish 53 side is used for driving base
Tep reel 53 rotates, and the rotary handle 27 of raw material dish 52 side rotates dynamics for perception, then adjusts and restricts raw material dish 52
Rotary speed, in order to regulate and control base band 6 tension force；
7, the Survey Software real time record rewinding length on computer, when base band 6 length poured on base band dish 53 reaches setting value
Time, computer can send prompting, just can stop operation and position with localizer 4；
8, after rewinding terminates, each parts playback, and this rewinding completes.
For making accompanying drawing to become apparent from, the structure of the succinct prominent present invention, the graphic interior each several part of the present invention does not depend on
Drawing according to its relative size, some size is exaggerated compared with other scale dependents, and incoherent detailed structure is the most complete
Draw.
The present invention can also be widely used in other embodiments, and protection scope of the present invention is not by embodiment
Limit, be as the criterion with scope of the claims.Any those skilled in the art, can be without departing from the technology of the present invention
In the range of thought, carry out various change and amendment, still fall within the protection domain of technical solution of the present invention.
Claims (10)
1. superconducting tape base band manual tape rewinding machine, it is characterised in that include two rewinder supports (1) kept at a certain distance away,
It is equipped with spindle mounted assembly (2) on each rewinder support (1), preserves the tep reel (5) of base band (6) by rewinding axle (51) even
Receive on spindle mounted assembly (2), between two rewinder supports (1), be provided with encoder assembly (3), described encoder
Assembly (3) includes encoder guide wheel (31), is positioned at two base band guide wheels (32) of encoder guide wheel (31) both sides, oblique upper
The encoder (33) axial with being positioned at encoder guide wheel (31), described encoder guide wheel (31) is led by be located therein the heart first
Wheel shaft (311) connects encoder (33), and the base band (6) being positioned at a tep reel (5) sequentially passes through a base band guide wheel (32), coding
Device guide wheel (31) and another base band guide wheel (32) are connected in another tep reel (5), manually control two spindle mounted
Assembly (2) drives respectively and restricts the rotation of connected tep reel (5), by base band (6) by its tep reel rotated of a restriction
(5) another tep reel driving it to rotate (5) is poured into.
Superconducting tape base band manual tape rewinding machine the most according to claim 1, it is characterised in that described spindle mounted assembly
(2) including a main shaft (21), main shaft (21) seals bearing (22) by two first and is arranged on the clutch shaft bearing seat (23) of annular
In, it being provided with a bearing positioning ring (24) between two first sealings bearing (22), main shaft (21) stretches out clutch shaft bearing seat
(23) one end is connected to the rotary handle (27) of rotating spindle (21), and main shaft (21) stretches out another of clutch shaft bearing seat (23)
End is provided with screw thread and keyway, for the rewinding axle (51) of dismountable connection tep reel (5).
Superconducting tape base band manual tape rewinding machine the most according to claim 2, it is characterised in that in spindle mounted assembly (2)
In, one end of described clutch shaft bearing seat (23) is provided with the end cap (25) sealing clutch shaft bearing seat (23), and main shaft (21) is through end
Lid (25) center also vertically connects one end of a connecting lever (26), and the other end of this connecting lever (26) vertically connects described rotary handle
(27), the other end of described clutch shaft bearing seat (23) is provided with and seals the first axle use that bearing (22) axially positions to first
Back-up ring (28) and the first hole are with back-up ring (29).
Superconducting tape base band manual tape rewinding machine the most according to claim 3, it is characterised in that at least one described main shaft fills
Join the localizer (4) being provided with positioning spindle (21) position of rotation on assembly (2), vertical connecting lever (26) the length side of localizer (4)
The most evenly distributed hole, multiple location circumferentially it is provided with in setting, the first end cap (251) corresponding with localizer (4)
(253) to position tep reel in, any one hole, the location (253) on the first end cap (251) can be stretched in one end of localizer (4)
(5) position rotated, it is possible to extract hole, location (253) out and make tep reel (5) to rotate.
Superconducting tape base band manual tape rewinding machine the most according to claim 4, it is characterised in that described localizer (4) includes
One positioning tube (41), be positioned at positioning tube (41) location spring (42), through location spring (42) centre bore locating pin
(43) and be positioned at the position fixing handle (44) of positioning tube (41) one end, spring (42) two ends, location are respectively by determining in positioning tube (41)
Ledge on position ring (45) and locating pin (43) blocks, and one end of described locating pin (43) and position fixing handle (44) are by hanging down
Alignment pin (46) connection that straight locating pin (43) is axially arranged, one end of positioning tube (41) is axially arranged with chute (47) along it, should
Chute (47) is used for blocking alignment pin (46) and stretches out the part of position fixing handle (44), in alignment pin (46) is fastened on chute (47)
Time, localizer (4) is locked, and tep reel (5) can not rotate, and now the other end of locating pin (43) is located exactly at the first end cap (251)
Hole, location (253) in, when alignment pin (46) being extracted out from chute (47) in by position fixing handle (44), localizer (4) solution
Lock, the other end of locating pin (43) and the first end cap (251) separate, and tep reel (5) can be freely rotatable.
6. according to the superconducting tape base band manual tape rewinding machine according to any one of claim 1-5, it is characterised in that at encoder
In assembly (3), between described encoder guide wheel (31) and encoder (33), it is provided with the installing rack (34) that cross section is U-shaped, peace
Shelve (34) and include integrated bottom surface (341), the first side (342) and the second side (343), two base band guide wheels (32)
The top of first side (342) of installing rack (34), encoder (33) it is fixed on respectively by respective second guide wheel shaft (321)
Being fixed on the outside, the second side (343) of installing rack (34), encoder guide wheel (31) is fixed on peace by the first guide wheel shaft (311)
Shelve the outside, the first side (342) of (34), the first guide wheel shaft (311) pass one end of encoder guide wheel (31) by screw and
Guide wheel pad (314) is fixed with encoder guide wheel (31), and the other end of the first guide wheel shaft (311) stretches in installing rack (34),
Axially being sequentially provided with the second bearing block (35) and shaft coupling (36) along the first guide wheel shaft (311) in installing rack (34), first leads
Wheel shaft (311) passes through first side (342) of installing rack (34) and the second bearing block (35) is connected to shaft coupling (36)
One end, the encoder axle (331) of encoder (33) is connected to shaft coupling (36) through second side (343) of installing rack (34)
The other end, the second bearing block (35) is fixed on the inner side of first side (342) of installing rack (34), and the second bearing block sets in (35)
Be equipped with the second sealing bearing (37) around the first guide wheel shaft (311), seal to second that bearing (37) axially positions the
Two holes back-up ring (39) and the second shaft block ring (38).
Superconducting tape base band manual tape rewinding machine the most according to claim 6, it is characterised in that at encoder assembly
(3), in, notch (312) width of described encoder guide wheel is more than the width of its bottom land (313), the notch of described base band guide wheel
(322) width is more than the width of its bottom land (323), and the bottom land (313) of encoder guide wheel and the bottom land (323) of base band guide wheel are all provided with
There is the rubber ring (71) of one layer of protection base band (6), and the bottom land (323) of the bottom land (313) of encoder guide wheel and base band guide wheel is wide
Degree is all higher than base band (6) width 1 millimeter.
Superconducting tape base band manual tape rewinding machine the most according to claim 7, it is characterised in that described encoder guide wheel (31)
The lower section of lowest part is provided with base band anticreep plate (72), and base band anticreep plate (72) is just to encoder guide wheel (31) lowest part notch
(312) position is provided with sheet rubber (73), sheet rubber (73) stretch into encoder guide wheel notch (312) and with encoder guide wheel
Bottom land (313) keeps certain distance, and the cross section of sheet rubber (73) is trapezoidal, to mate notch (312) and the groove of encoder guide wheel
The structure of the end (313) coupling part.
Superconducting tape base band manual tape rewinding machine the most according to claim 6, it is characterised in that described rewinder support (1)
The rustless steel square tube (11) arranged including two herringbones, described spindle mounted assembly (2) is positioned at the drift angle of rewinder support (1)
Place, two rewinder supports (1) are fixed on a base (8) with keeping at a certain distance away, and base is provided with regular coding device on (8)
The encoder seat (81) of assembly (3), installing rack (34) bottom surface (341) of encoder assembly (3) is provided with two rows
The circular hole (3411) that screw passes can be made, encoder seat (81) is correspondingly provided with two Slotted bores making above-mentioned screw pass
(811), the length direction of Slotted bores (811) is put down with the axis direction of first guide wheel shaft (311) of encoder assembly (3)
OK, by screw movement in Slotted bores (811), adjust encoder assembly (3) upper encoder guide wheel (31), base band
Guide wheel (32) tep reel (5) keeping parallelism upper with rewinder support (1).
Superconducting tape base band manual tape rewinding machine the most according to claim 1, it is characterised in that described tep reel (5) is raw material
Dish (52) or base band dish (53), this raw material dish (52) include two for the first disk (521) limiting base band (6) position, two
Being provided with the raw material hub being wound around base band (6) between individual first disk (521), the center of circle of raw material dish (52) passes described rewinding axle
(51) and by the frock being matched therewith it is arranged on rewinding axle (51)；This base band dish (53) includes two for limiting base band
(6) the base band dish disk of position, is provided with the hub being wound around base band (6) between two base band dish disks, this hub radially offers
For clamping the gap (535) of base band (6) head end, the center of circle of base band dish (53) through described rewinding axle (51) and by with its phase
The frock coordinated is arranged on rewinding axle (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610831675.XA CN106315304A (en) | 2016-09-20 | 2016-09-20 | Manual rewinding machine for superconducting strip base band |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610831675.XA CN106315304A (en) | 2016-09-20 | 2016-09-20 | Manual rewinding machine for superconducting strip base band |
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| Publication Number | Publication Date |
|---|---|
| CN106315304A true CN106315304A (en) | 2017-01-11 |
Family
ID=57786896
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610831675.XA Pending CN106315304A (en) | 2016-09-20 | 2016-09-20 | Manual rewinding machine for superconducting strip base band |
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