CN106312690A - Circle center aligning method for aviation revolution part machining basic circle - Google Patents

Circle center aligning method for aviation revolution part machining basic circle Download PDF

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CN106312690A
CN106312690A CN201610615388.5A CN201610615388A CN106312690A CN 106312690 A CN106312690 A CN 106312690A CN 201610615388 A CN201610615388 A CN 201610615388A CN 106312690 A CN106312690 A CN 106312690A
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circle
center
centering
coordinate
machining benchmark
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CN106312690B (en
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李鹏
郭世栋
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HANGZHOU TIANYANG MACHINERY CO Ltd
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HANGZHOU TIANYANG MACHINERY CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/22Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant

Abstract

The invention relates to a circle center aligning method for an aviation revolution part machining basic circle. According to the aligning method, multi-point measurement is conducted on the circumference of the basic circle, a least square method principle is adopted for calculating a measuring point, coordinates of the circle center of the basic circle are obtained, and therefore the accurate position of the basic center of a machined part in a machine tool rotation table is quantized. Compared with traditional circumference four-point alignment or circumference jerk value alignment, the method is more scientific in principle and more accurate in result.

Description

The center of circle aligning method of aviation rotary part machining benchmark circle
Technical field
The present invention relates to aviation rotary part manufacture field, particularly aviation rotary part machining benchmark circle Center of circle aligning method.
Background technology
In the course of processing of aviation rotary part, it is necessary first to reference center's point of part is carried out centering, pass The aligning method of system is in the way of table played by lathe, measures the circumference of the machining benchmark of part to be processed, mainly has two ways, The first carries out centering with the jerk value of the circumference of machining benchmark, it is stipulated that jerk value has been part when being not more than a certain numerical value Centering.It two is by measuring 4 points symmetrical on the circumference of machining benchmark circle 1, to adjust two point of symmetry respectively to lathe rotation The range difference of the table core (distance of the range difference of A Dian Dao center and A ' to center or B Dian Dao center and B ' to center Difference) carry out centering, as shown in Figure 2.Saying from the angle of accurate quantification machining benchmark center, tradition aligning method can not Accurately, the center of the physical location at the center of the machining benchmark circle of part to be processed and the basic circle of theory calls is truly reflected Position deviation amount, because to beat in the benchmark judging part to be processed that table mode measures the round circumference jerk value of machining benchmark Heart position on rotation workbench of machine tool, this judgement is actually rough, and jerk value simply reflects machining benchmark circle The center of circle on rotation workbench of machine tool, be partial to some region of trend, and the particular location in the basic circle center of circle cannot be known, nothing Method quantifies the departure at part actual machining benchmark center and the position of the reference center of theory calls, and becomes at centering thin-walled During the reference center of shape part reference center and the bigger part of circularity the longest.Equally, point of symmetry are measured beating table mode Method to rotation workbench of machine tool central difference is also inaccurate, because the symmetrical measurement point that centering is taken in this way Randomness is big and samples on the low side, by different operators, same machining benchmark is carried out centering or is taken difference by same operator Measuring the point same benchmark of centering, final part to be processed position on rotation workbench of machine tool is all different, this difference Not caused by measurement error, but what aligning method itself was caused, and this difference certainly exists.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of aligning method being applicable to various aviation rotary part, Can accurately, efficiently solve reference center's centering of the bigger situation of circularity of thin-walled deformation part and part to be processed basic circle Problem.
For solving above-mentioned technical problem, the center of circle centering side of the aviation rotary part machining benchmark circle that the present invention provides Method, comprises the steps:
A, set centering coordinate system SCS, and lathe is pressed centering coordinate system SCS back to zero;Part to be measured is substantially placed In rotation workbench of machine tool center, i.e. revolving parts machining benchmark center O1 is big with rotation workbench of machine tool center O Cause to overlap.
B, center to part carry out preliminary centering, beat table mode at centering seat by machine tool on-line measurement technology or tradition Under mark system SCS, uniform measurement four point on the circumference of processed revolving parts machining benchmark circle, it is desirable to symmetrical 2 are arrived The difference of the distance of machine tool rotary center O is less than 20mm, the most slightly compresses part to be processed, and thrust is with at centering During machine tool motion time part is immovable is as the criterion.
C, with online metering system under centering coordinate system SCS, operating measurement program, at revolving parts machining benchmark Circumference on uniform measure n put and by each coordinate points of recording with cartesian coordinate (x, y, z) or polar coordinate (r, θ) shape Formula record, and be fitted calculating with method of least square by above-mentioned numerical value input computer, simulate this n and measure some institute structure The circle become, and export a central coordinate of circle O1(x1, y1, z1), wherein n is the positive integer not less than 8;(the circle depending on machining benchmark circle Depending on degree situation, the value of n is the biggest, and data measured is the most, it is thus achieved that data the most accurate).
D, lathe is pressed centering coordinate system SCS back to zero, remove thrust, with the processing of the part to be processed that step C obtains The centre coordinate O1(x1 of benchmark, y1, z1) it is reference, the X direction under centering coordinate system SCS and Y direction targetedly Upper adjust part position respectively;On Y direction of principal axis, table is first pressed, to the opposite direction moving parts of y1, the distance that need to move during adjustment For absolute value y1, then pressing table on X direction of principal axis, to the opposite direction moving parts of x1, the distance that need to move is absolute value x1, with Making the center of circle and the platen center superposition, the most slightly compressing component of machining benchmark circle, thrust is with during machine tool motion zero Part is immovable to be as the criterion.
This fitting circle reflects the actual state of tested benchmark, and the central coordinate of circle of this basic circle is machining benchmark center O1 Position on rotation workbench of machine tool, because the central coordinate of circle that software matching is calculated is with institute in centering coordinate system SCS The coordinate of n the point measured is that initial data carries out calculating, so the center of circle of the basic circle exported after fitting software calculating Coordinate is exactly the center of circle of the machining benchmark circle of processed rotary part coordinate position 01(x in centering coordinate system SCS, Y, z) or O1(r, θ).Again because the initial point of centering coordinate system overlaps with rotation workbench of machine tool center O, therefore this fitting circle center of circle Coordinate is exactly the reference center of processed revolving parts position 01(x, y on rotation workbench of machine tool, z) or O1(r, θ) 。
The deviation at the reference center of part to be processed and rotation workbench of machine tool center is with the processing base after the matching of n point True centric coordinate figure O1 represents, wherein the size of r value represents the degree that overlaps of O1 with O, and the least then O1 with O of this value overlaps Property is the best.It addition, the concrete orientation that the machining benchmark center O1 of part to be processed is on rotation workbench of machine tool is with O1(x1, y1, Z1) representing, x1, y 1 represents the center of circle X direction, Y on rotation workbench of machine tool of the machining benchmark circle of part to be processed respectively Side-play amount on direction.
Further, in above-mentioned aligning method, further comprising the steps of: on the basis of step D, by centering coordinate system SCS Back to zero, with online metering system under centering coordinate system SCS, operating measurement program, at the machining benchmark circumference of part to be processed Upper the most uniform measuring n again and put and the coordinate points recorded calculated with method of least square method with fitting software again, matching makes new advances Measure the new circle that point is constituted, and export central coordinate of circle O2 (x2, y2, z2) or O2(r2 for n, θ 2), operating personnel is with r2 value For with reference to centering required value (i.e. in the center of circle of the basic circle of the part to be processed that technological procedure specify and rotation workbench of machine tool The distance value of the heart) compare, if r2 is not more than centering required value, then centering terminates, if r2 is beyond requiring so to repeat Aforesaid operations process meets the requirements to r2.
The technique effect of invention: the center of circle aligning method of the aviation rotary part machining benchmark circle of (1) present invention, phase For prior art, after part machining benchmark circle is carried out multimetering, principle of least square method is used to draw the theory of this part Center, compared to " 4 centerings of circumference " or " circumference jerk value centering " principle more science, it is thus achieved that result more accurate;(2) First use 4 centerings to primarily determine that the approximate location in the center of circle of slewing parts basic circle before centering, decrease the adjustment time; (3) the method use secondary centering verify, it is thus achieved that accuracy higher.
Accompanying drawing explanation
Below in conjunction with Figure of description, the present invention is described in further detail:
Fig. 1 is the centering schematic diagram of a kind of centre coordinate of prior art;
Fig. 2 is the centering schematic diagram of the another kind of centre coordinate of prior art;
Fig. 3 is the schematic diagram of the center of circle aligning method of the aviation rotary part machining benchmark circle of the present invention.
In figure: basic circle 1, annulus 2 of beating, measure point 3, basic circle profile 4 after matching, machining benchmark center O1, rotate Table core O.
Detailed description of the invention
Embodiment 1 is as it is shown on figure 3, the present embodiment is carried out with the center of circle aligning method of a kind of ring-shaped work pieces machining benchmark circle Illustrating, concrete steps include:
A, carry out ring-shaped work pieces just filling, set centering coordinate system SCS, and (the survey of centering coordinate system SCS back to zero press by lathe Range sequence zero and rotation workbench of machine tool center superposition);By placing part at rotation workbench of machine tool center so that it is base Director circle center is substantially returned with platen with rotation workbench of machine tool center superposition, i.e. the center O1 of part machining benchmark circle Turn center O and substantially overlap (uniform measurement four point on part circumference, symmetrical 2 differences to the distances of machine tool rotary center O Less than 20mm);Being fixed by part with pressing plate, slightly compressing component, thrust is with during centering during machine tool motion zero Part is immovable to be as the criterion.
B, in centering coordinate system SCS by rotation workbench of machine tool back to zero, with online metering system in centering coordinate system In SCS, operating measurement program, 36 points of uniform measurement on the circumference of part machining benchmark circle, gained coordinate figure uses pole Coordinate form record, sees table 1.
The first measurement data table of table 1
Sequence number R/mm θ/° Sequence number R/mm θ/° Sequence number R/mm θ/°
1 281.775 0 13 282.153 120 25 282.102 240
2 281.832 10 14 282.186 130 26 282.024 250
3 281.881 20 15 282.232 140 27 281.948 260
4 281.926 30 16 282.287 150 28 281.867 270
5 281.975 40 17 282.344 160 29 281.784 280
6 282.016 50 18 282.391 170 30 281.703 290
7 282.044 60 19 282.411 180 31 281.632 300
8 282.062 70 20 282.408 190 32 281.581 310
9 282.077 80 21 282.381 200 33 281.572 320
10 282.092 90 22 282.336 210 34 281.594 330
11 282.105 100 23 282.277 220 35 281.646 340
12 282.123 110 24 282.197 230 36 281.712 350
The above-mentioned data recorded use method of least square is fitted circle calculating, it is thus achieved that the radius of circle R of basic circle is 282.01874, center of circle O1 coordinate represents (x1, y1) with cartesian coordinate form :-0.31381,0.12669 or with polar coordinate shape Formula represents (r, θ): 0.33842,21.98 °.
C, by basic circle central coordinate of circle adjust clamping, by rotation workbench of machine tool back to zero in centering coordinate system SCS, The X negative direction pressure lever indicator of part basic circle, the central coordinate of circle X ≈ 0.31 (0.31381) of benchmark circle, moves Dynamic part is to X=0;Y positive direction at part basic circle presses lever indicator, the central coordinate of circle Y ≈ 0.13 of benchmark circle (0.12669), moving parts is to Y=0;Being fixed by part with pressing plate, slightly compressing component, thrust is with machine during centering During bed motion, part is immovable is as the criterion.
D, double measurement sampling site calculate the new coordinate in the part basic circle center of circle, are rotated by lathe in centering coordinate system SCS Workbench back to zero, reruns machine tool measuring program, 36 points of uniform measurement on the circumference of part machining benchmark circle, gained Coordinate figure uses polar form record, sees table 2.
Table 2 double measurement tables of data
Sequence number R/mm θ/° Sequence number R/mm θ/° Sequence number R/mm θ/°
1 282.080 0 13 281.893 120 25 282.068 240
2 282.110 10 14 281.897 130 26 282.047 250
3 282.123 20 15 281.922 140 27 282.027 260
4 282.126 30 16 281.965 150 28 281.999 270
5 282.126 40 17 282.021 160 29 281.965 280
6 282.114 50 18 282.077 170 30 281.929 290
7 282.085 60 19 282.114 180 31 281.895 300
8 282.045 70 20 282.140 190 32 281.874 310
9 282.004 80 21 282.148 200 33 281.887 320
10 281.964 90 22 282.145 210 34 281.921 330
11 281.926 100 23 282.135 220 35 281.974 340
12 281.901 110 24 282.107 230 36 282.032 350
The above-mentioned data recorded use method of least square is fitted circle calculating, it is thus achieved that the radius of circle R of basic circle is 282.02185, center of circle O2 coordinate represents (x2, y2) with cartesian coordinate form :-0.01405 ,-0.00271, or with polar coordinate Form represents (r2, θ 2): 0.01431 ,-10.93 °.
The centering deviation that basic circle central coordinate of circle and technological procedure require is compared (stipulated standard circle in technological procedure The center of circle is not more than 0.02 with the deviation of rotary table center X, Y), its result meets processing request, compressing component, clamping mistake Journey terminates.
Obviously, above-described embodiment is only for clearly demonstrating example of the present invention, and not to the present invention The restriction of embodiment.For those of ordinary skill in the field, can also be made it on the basis of the above description The change of its multi-form or variation.Here without also cannot all of embodiment be given exhaustive.And these belong to this What bright spirit was extended out obviously changes or changes among still in protection scope of the present invention.

Claims (2)

1. the center of circle aligning method of an aviation rotary part machining benchmark circle, it is characterised in that comprise the steps:
A, set centering coordinate system SCS, and lathe is pressed centering coordinate system SCS back to zero;Part to be measured is substantially placed Heart position in rotation workbench of machine tool, the i.e. center of circle O1 of rotary part machining benchmark circle are turned round with platen Center O substantially overlaps;
B, the center of circle justifying part machining benchmark carry out preliminary centering, beat table mode by machine tool on-line measurement or tradition, are looking for Under Cartesian coordinate system SCS, uniform measurement four point on the circumference of the machining benchmark circle of processed rotary part, it is desirable to right Claim 2 differences to the distances of machine tool rotary center O less than 20mm, the most slightly compress part to be processed, thrust with During centering, during machine tool motion, part is immovable is as the criterion;
C, with online metering system under centering coordinate system SCS, operating measurement program, rotary part machining benchmark circle Circumference on uniform measure n put and by each coordinate points of recording with cartesian coordinate (x, y, z) or polar coordinate (r, θ) shape Formula record, and be fitted calculating with method of least square by above-mentioned numerical value input computer, simulate this n and measure some institute structure The circle become, and exports central coordinate of circle, and this central coordinate of circle is the center of circle of part machining benchmark circle, i.e. machining benchmark center O1(x1, Y1, z1);Wherein n is the positive integer not less than 8;
D, lathe is pressed centering coordinate system SCS back to zero, remove thrust, with the machining benchmark of the part to be processed that step C obtains The central coordinate of circle O1(x1 of circle, y1, z1) it is reference, X direction under centering coordinate system SCS and Y direction adjust zero respectively Part position;First pressing table during adjustment on Y direction of principal axis, to the opposite direction moving parts of y1, the distance that need to move is absolute value y1, Pressing table again on X direction of principal axis, to the opposite direction moving parts of x1, the distance that need to move is absolute value x1, so that machining benchmark circle The center of circle and platen center superposition, the most slightly compressing component, thrust so that part during machine tool motion is immovable is Accurate.
The center of circle aligning method of aviation rotary part machining benchmark the most according to claim 1 circle, it is characterised in that Also comprise the steps: on the basis of step D, by centering coordinate system SCS back to zero, with online metering system at centering coordinate Be under SCS, operating measurement program, part to be processed machining benchmark circle circumference on uniform measure again n point and will survey The coordinate points obtained calculates with method of least square method with fitting software again, and matching makes new advances n and measures the new circle that point is constituted, And export central coordinate of circle O2 (x2, y2, z2) or O2(r2, θ 2), x2, y2 or r2 value is carried out by operating personnel with centering required value Relatively;If difference r2 is within the limits prescribed, i.e. difference is not more than centering required value, then centering terminates, if difference r2 is beyond wanting Ask, then repeat aforesaid operations process and meet the requirements to difference.
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CN112008497A (en) * 2020-07-17 2020-12-01 中国航发哈尔滨东安发动机有限公司 Method for aligning single datum hole of part
CN112008497B (en) * 2020-07-17 2022-07-05 中国航发哈尔滨东安发动机有限公司 Method for aligning single datum hole of part
CN112025339A (en) * 2020-08-28 2020-12-04 中钢集团西安重机有限公司 Method for determining position of central hole of rotary tank body
CN114659482A (en) * 2020-12-22 2022-06-24 核动力运行研究所 High-precision circular contour dimension measurement algorithm based on non-uniform discrete data
CN114659482B (en) * 2020-12-22 2023-06-13 核动力运行研究所 High-precision circular outline dimension measurement algorithm based on non-uniform discrete data
CN113182893A (en) * 2021-03-31 2021-07-30 成都飞机工业(集团)有限责任公司 Repeated clamping, positioning and aligning method for multi-step rotating shaft
CN113695984A (en) * 2021-09-29 2021-11-26 中国航发动力股份有限公司 Automatic correction method for different-core machining hole systems of parts and rotary table
CN113695984B (en) * 2021-09-29 2023-01-31 中国航发动力股份有限公司 Automatic correction method for different-core machining hole systems of parts and rotary table
CN114888594A (en) * 2022-04-28 2022-08-12 上海交大智邦科技有限公司 Auxiliary intelligent alignment platform and method for thin-wall rotating member
CN114888594B (en) * 2022-04-28 2023-10-24 上海交大智邦科技有限公司 Auxiliary intelligent alignment platform and method for thin-wall rotary part
CN115990777A (en) * 2023-03-22 2023-04-21 山西金瑞高压环件有限公司 Rapid alignment process for wind power flange of numerically-controlled drilling machine

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