The application method of underwater friction stitch welding drainage arrangement
The present patent application is a kind of divisional application of parent application " drainage arrangement for underwater friction stitch welding ", female case Shen
Please application No. is 2014101714047, the applying date is on April 25th, 2014.
Technical field
The invention belongs to Solid-State Welding technical fields, more particularly, are related to a kind of novel friction stitch welding local dry cavity
Drainage arrangement.
Background technology
Friction stitch welding is a kind of novel solid phase connecting method.Friction stitch welding is W M Thomas, the E D for having TWI
Nicholas et al. was in invention in 1992.Europe has put into a large amount of energy and has carried out relevant basic grind nearly ten years
Study carefully.Friction stitch welding has all done preliminary research in domestic aspect Beijing Institute of Petrochemical Technology, University Of Tianjin etc..
The cell orifice welding of friction stitch welding is referred to as Friction Hydro Pillar Processing (FHPP), former
Reason is to utilize consumable characteristic stick (can be referred to as stopper) under the conditions of certain pressure or pulling force, passes through driving device band
Dynamic stopper rotation, stopper decline in rotation, and stopper contacts with consent (waiting for welding hole), rubs, and forms plasticized metal, then stopper
Stalling, upset complete welding.As the welding technique and recovery technique of a solid phase, friction welding (FW) has many advantages, such as ring
It protects, weldering speed is fast, can weld etc. in harsh environment.
The characteristics of due to friction stitch welding so that its weld under water and adverse circumstances under welding have prodigious advantage,
So the main direction of studying of friction stitch welding is under water, but the specific heat capacity of water is higher, can lead to the appearance of hardened structure,
It is unfavorable for the bore process of seam weld process next stage, so grope to Underwater Welding local dry cavity, but due to its stopper
Consumptive material is consumption property, and with the progress of welding process, the height of drainage cover is continually changing, this will lead to drainage arrangement
Different from the drainage arrangement of the local dry cavity of general melting welding.Both at home and abroad also still to the research of friction stitch welding local dry underwater welding
In the starting stage.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of underwater friction stitch welding local draining device,
In order to solve the problem of that poor build under water under air environment of friction stitch welding Underwater Welding welding quality is welded, the reality of design
Test equipment, experiment flow and Processing for Data Analysis in Physics.To reach more better quality of weld joint, optimize Underwater Welding
Process expands the purpose of process parameters range.
The technical purpose of the present invention is achieved by following technical proposals:
A kind of drainage arrangement for underwater friction stitch welding, including soft shell, flange, foam mat, venthole, magnetic force
Sucker, backing plate, mounting hole and jointing clip, wherein:
Soft shell, flange, foam mat and workpiece surface constitute gas chamber, and the draining for being substantially carried out welding region is close
Envelope further includes matched air delivery device.
The soft shell is in conical tubular, and in the top of whole device, the top center of soft shell is provided with
Mounting hole, for connecting welding equipment main tapping and be sealed, the lower face of soft shell and flanged joint, using connection
Clip is connected and fixed, and the soft shell mainly uses silica gel or PVC material to make, and height can disappearing with stopper
It consumes the pushing with main tapping and reduces, and have certain transparency to observe drainage situation and welding process.Soft shell, method
Blue, foam mat and workpiece surface constitute gas chamber, are substantially carried out the draining sealing of welding region.
The flange is in annulus shape, and the lower face of upper surface and soft shell is connected and fixed, uniform along circumference of flange
Air admission hole, such as 4-6 air admission holes are set, using air inlet to drain, and maintain the shape of gas chamber, keeps the storage needed for gas chamber
Tolerance.
The foam mat of the flange lower face and annulus shape is connected and fixed, to keep air-tightness, prevent aqueous reflux.
The magnetic suction disc is connected with backing plate, and the backing plate is connected to the bottom of flange, the magnetic suction disc and backing plate
Quantity is consistent, and the magnetic suction disc is uniformly distributed along circumference of flange direction, such as 4-6 magnetic suction discs;Magnetic suction disc can be with machine
Tool is adjusted, and major function is the position of fixed drainage arrangement, prevents not caused enough the water of soft shell rigidity in drainage procedure
Cover tumble or welding process in vibrations lead to drainage arrangement change in location etc..
The technical solution of this method can be used for friction stitch welding welder equipment and be tested to a variety of materials, in welding process
Overlap formation and the observation of welding stability are welded, friction stitch welding welder equipment can be realized under water using the equipment of the present invention
The welding of any position:It first, in accordance with certain dimensioned stopper, is assembled on welding machine main tapping, spring chuck is fixed, will
Soft shell is fixed on main tapping, is connected by jointing clip, and then flange is connected with soft shell, same using connection
Clamp connection, sponge are pasted in flange base, then assemble four connectors and are connected on magnetic stand, are existed by magnetic-adsorption
Workpiece surface.Connection gas circuit, which is loaded after stopper, can be carried out experiment.Start-up frequency simultaneously, is arranged before welding starts
Water, so that horizontal plane is located under workpiece.Start friction stitch welding equipment, welding machine main shaft will move downward, soft shell height side
To contraction, stopper and (base material) workpiece contact, and welding process starts, and whole process can be observed by transparent soft shell.
Technical solution through the invention can obtain the connector of local dry underwater welding.
Needed for Welding experiment of the present invention for the underwater local dry cavity of friction stitch welding.It is folded that the experimental facilities is mainly used for friction
Weld local dry cavity welding, can to ensure local dry cavity it is smooth implement and can intuitively observe very much welding process, from
And reach the mechanism for more profoundly analyzing friction stitch welding, optimize the effect of friction stitch welding technological parameter, to the reason of friction stitch welding
There is important meaning by research aspect.
Description of the drawings
Fig. 1 is the structural schematic diagram of the drainage arrangement of the present invention, wherein 1 is soft shell, 2 be flange, and 3 be sponge liner
Pad, 4 be venthole, and 5 be magnetic suction disc, and 6 be backing plate, and 7 be mounting hole, and 8 be jointing clip.
Specific implementation mode
The technical solution further illustrated the present invention with reference to specific embodiment.
As shown in Fig. 1, the structural schematic diagram of drainage arrangement of the invention, wherein 1 is soft shell, 2 be flange, and 3 are
Foam mat, 4 be venthole, and 5 be magnetic suction disc, and 6 be backing plate, and 7 be mounting hole, and 8 be jointing clip.
Soft shell, flange, foam mat and workpiece surface constitute gas chamber, and the draining for being substantially carried out welding region is close
Envelope further includes matched air delivery device (not marked in figure).
The soft shell is in conical tubular, and in the top of whole device, the top center of soft shell is provided with
Mounting hole, for connecting welding equipment main tapping and be sealed, the lower face of soft shell and flanged joint, using connection
Clip is connected and fixed, and the soft shell mainly uses silica gel or PVC material to make, and height can disappearing with stopper
It consumes the pushing with main tapping and reduces, and have certain transparency to observe drainage situation and welding process.Soft shell, method
Blue, foam mat and workpiece surface constitute gas chamber, are substantially carried out the draining sealing of welding region.
The flange is in annulus shape, and the lower face of upper surface and soft shell is connected and fixed, uniform along circumference of flange
Air admission hole, such as 4-6 air admission holes are set, using air inlet to drain, and maintain the shape of gas chamber, keeps the storage needed for gas chamber
Tolerance.
The foam mat of the flange lower face and annulus shape is connected and fixed, to keep air-tightness, prevent aqueous reflux.
The magnetic suction disc is connected with backing plate, and the backing plate is connected to the bottom of flange, the magnetic suction disc and backing plate
Quantity is consistent, and the magnetic suction disc is uniformly distributed along circumference of flange direction, such as 4-6 magnetic suction discs;Magnetic suction disc can be with machine
Tool is adjusted, and major function is the position of fixed drainage arrangement, prevents not caused enough the water of soft shell rigidity in drainage procedure
Cover tumble or welding process in vibrations lead to drainage arrangement change in location etc..
When being tested, workpiece and stopper are installed first, the soft shell of above-mentioned drainage arrangement is then utilized connection
(main tapping is mounted in mounting hole, do not shown in figure) in clamp connection to main tapping, soft shell and flange pass through company
Clamp connection is connect, magnetic suction disc is fixed on flange, it is made to be close to the surface of workpiece.Magnetic suction disc switch is opened, the suction of magnetic
It will be transmitted to flange by backing plate, compress sponge, so that itself and workpiece surface is in close contact, while start-up frequency, opened in welding
It was drained before beginning, so that horizontal plane is located under workpiece.The big rotating speed and negative pressure of stopper will not cause shadow to drainage effect
It rings.Start friction stitch welding equipment, welding machine main shaft will move downward, and soft shell short transverse is shunk, stopper and (base material) workpiece
Contact, welding process start, and whole process can be observed by transparent soft shell.
Illustrative description has been done to the present invention above, it should explanation, the case where not departing from core of the invention
Under, any simple deformation, modification or other skilled in the art can not spend the equivalent replacement of creative work equal
Fall into protection scope of the present invention.