CN106312265B - A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device and its welding method - Google Patents
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device and its welding method Download PDFInfo
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- CN106312265B CN106312265B CN201510383426.4A CN201510383426A CN106312265B CN 106312265 B CN106312265 B CN 106312265B CN 201510383426 A CN201510383426 A CN 201510383426A CN 106312265 B CN106312265 B CN 106312265B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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Abstract
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding device and method, for the welding between vacuum arc furnace ignition auxiliary electrode and consutrode, the consutrode positioning device includes: mutually to configure across a certain distance, and structure identical first is to third centre frame regulating device, the auxiliary electrode positioning device includes: fixed scissors regulating device, mobile scissors regulating device, guide rail, sighting device positioning mechanism and scale mechanism, the rise fall of electrodes rotation drive device includes: first to third lift rotating device, the second lift rotating device is active rotation (configuration driven mechanism), and first, three lift rotating devices are passive rotation (driving mechanism is not configured in addition to driven roller).The present invention be able to achieve by between the cylindric auxiliary electrode of different size and the cylindric consutrode of different size by certain concentricity requirement in vacuum arc furnace ignition external welding, by substitute it is original welded in vacuum arc furnace ignition in a manner of.
Description
Technical field
The present invention relates to extraordinary metallurgical technology fields, and specifically, the present invention relates to a kind of vacuum arc furnace ignition auxiliary electrode furnaces
Outside weld connection device and its welding method.The vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device and its welding method are used for vacuum
Welding between electric arc furnaces auxiliary electrode and consutrode is able to achieve the cylindric auxiliary electricity of different size (diameter, length)
Between pole and the cylindric consutrode of different size (diameter, length) by certain concentricity requirement outside vacuum arc furnace ignition
(being carried out using semi-automatic metal argon arc welding by welder's hand torch) welding, is welded with substituting original in vacuum arc furnace ignition
The mode connect.
Background technique
Vacuum (consutrode) electric arc furnaces, abbreviation electric arc furnaces are to heat the one of smelting metal using electric arc in a vacuum
Kind stove.Consutrode is made by being melt refining material, it is gradually used up in fusion process, is dripped after fusing and is condensed into crystallizer
Ingot.
According to the cylindric ingot shape of production different size (diameter, length), need using different size (diameter, length)
Cylindric consutrode.And the guide rod in smelting process as transmission consutrode is known as conductive material bar (or for electrode
Bar).There are two the effects of conductive material bar:
1) conductive, supply the high current of electric arc;
2) it clamps and consutrode is driven to move up and down.
In order to realize the conduction and clamping between conductive material bar, consutrode, both between conductive material bar, consutrode
Between be provided with different size (diameter, length) cylindric auxiliary electrode.One end of auxiliary electrode is clamped in by mechanism leads
On electrical materials and appliances bar, the other end is weldingly connected with consutrode.According to the present invention, the welding of auxiliary electrode refers to auxiliary electrode and consumable
Welding between electrode.
Currently, being welded in furnace for vacuum arc furnace ignition auxiliary electrode carries out, the course of work is as follows:
Furnace external application manual type by consutrode on crystallizer pedestal to middle placement, later, put on crystallizer shell
It is allowed to connect with pedestal, then the crystallizer equipped with consutrode is hung in into arc melting station, driving burner is rotated to smelter
At position, by the auxiliary electrode being clamped on conductive material bar and the consutrode levelling, the centering that are placed in melting station, make the two
Between axis it is consistent.
In above process, the levelling, centering of auxiliary electrode are carried out by electric arc furnaces X-Y-direction drive adjusting device, from
Levelling, the centering of power pole are carried out by manual type.Levelling, after centering with wooden wedge along crystallizer port perimeter by consutrode
It is fixed.Later, stove evacuation is closed to specified vacuum degree, and energization plays arc welding between auxiliary electrode and consutrode.Welding knot
Shu Hou, vacuum breaker, blow-on welding quality is checked and is handled abnormal conditions, if welding quality meets the requirements, takes out wood
Again stove evacuation is closed after chock to specified vacuum degree, is powered and is smelted.
However, there are following shortcomings for the welding in above-mentioned auxiliary electrode furnace:
1) accuracy of alignment is poor, and there are product quality hidden danger.
Firstly, consutrode outside furnace on crystallizer pedestal to middle placement, as centering benchmark crystallizer pedestal because
Usually all there is more serious deformation in pyrolytic semlting, and collision and throwing when due to smelting when the etch, crystallizer dismounting of molten steel
Light polishing, keeps the boundary line on crystallizer pedestal as measuring basis smudgy, seriously affects accuracy of alignment as a result,.
2) secondly, consutrode in the crystallizer of melting station in, equally, the crystallizer as centering benchmark is because of high temperature
It smelts and usually all there is deformation, and the crystallizer port shape as measuring basis is usually circular arc chamfering, boundary line is fuzzy not
Clearly, accuracy of alignment is also seriously affected.
In conclusion the accuracy of alignment due to consutrode is difficult to control, will cause between auxiliary electrode and consutrode
Concentricity be difficult to ensure, influence the stability of smelting process, bring hidden danger to product quality;Guarantee certain welding quality compared with
It is difficult.
Because operator cannot obviously observe and weld since being welded in closed furnace for auxiliary electrode carries out
Inevitably there is abnormal conditions (it is too long liquid metal trickling such as occur) in journey, must in order to determine whether welding quality meets the requirements
Must vacuum breaker, blow-on welding quality checked and handled abnormal conditions, thus, it is ensured that certain welding quality difficulty compared with
It is high.
3) energy consumption is high.After auxiliary electrode welds in furnace, in order to take out consutrode positioning wooden wedge, check welding quality
And handle abnormal conditions, it is necessary to which vacuum breaker blow-on carries out, and closes stove evacuation after being disposed again to specified vacuum degree, Fang Nengtong
Electric smelting, this process energy consumption are high.
Summary of the invention
To solve above-mentioned problem of the prior art, the object of the present invention is to provide a kind of vacuum arc furnace ignition auxiliary electrode furnaces
Outside weld connection device and its welding method.The vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device and its welding method are used for vacuum
Welding between electric arc furnaces auxiliary electrode and consutrode is able to achieve the cylindric auxiliary electricity of different size (diameter, length)
Between pole and the cylindric consutrode of different size (diameter, length) by certain concentricity requirement outside vacuum arc furnace ignition
(being carried out using semi-automatic metal argon arc welding by welder's hand torch) welding, is welded with substituting original in vacuum arc furnace ignition
The mode connect.
A kind of technical solution of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention is as follows:
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device, for vacuum arc furnace ignition auxiliary electrode and consutrode it
Between welding, comprising: consutrode positioning device, auxiliary electrode positioning device and rise fall of electrodes rotation drive device, feature
It is,
The consutrode positioning device is used to meet the space orientation of different length consutrode, comprising: for positioning
And support consutrode, mutually across a certain distance configuration and structure it is identical, sequence setting the first centre frame regulating device, second
Centre frame regulating device and third centre frame regulating device,
The auxiliary electrode positioning device is used to meet the space orientation of different length auxiliary electrode, comprising: for positioning
And support auxiliary electrode, the fixation scissors regulating device for being sequentially set to third centre frame regulating device side, mobile scissors tune
Regulating device and sighting device positioning mechanism,
It is provided with scale mechanism on the outside of first centre frame regulating device of the consutrode positioning device,
Auxiliary electrode and consumable are formed between the third centre frame regulating device and the fixed scissors regulating device
Welding post between electrode,
The rise fall of electrodes rotation drive device includes: for transmitting, rotating the first of consutrode or auxiliary electrode liter
Drop formula rotating device, the second lift rotating device and third lift rotating device,
The second lift rotating device is active rotation (configuration driven mechanism), and the first and third lift rotating dress
It is set to passive rotation (driving mechanism is not configured in addition to driven roller).
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The rise fall of electrodes rotation drive device is used for:
The consumable or auxiliary electrode to be arrived by crane for hoisting is accepted, consumable or auxiliary electrode positioning dress are passed it to
It sets;
Between completion consutrode and auxiliary electrode after tack-weld (connection), it is detached from consumable or auxiliary electrode positioning
Device;
It drives consumable or auxiliary electrode to rotate, completes the continuous welding between consutrode and auxiliary electrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The first and second lift rotating device is set to below consutrode, and consutrode is driven to rotate,
And third lift rotating device is set to below auxiliary electrode, and auxiliary electrode is driven to rotate;To complete from power consumption
Continuous welding between pole and auxiliary electrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
First-three centre frame regulating device respectively include pedestal, be set on pedestal, middle part can through setting consumable
It the centre frame of electrode or auxiliary electrode and is set on centre frame, the adjusting for adjusting, supporting consutrode or auxiliary electrode
Mechanism.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that wherein, in
Heart frame includes center stand, the pin shaft for being installed on center stand side and can be covered in above center stand and can by pin shaft
The centre frame lid for rotating and opening.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that wherein, adjust
Saving mechanism includes:
By first bearing seat through a pair of of fixed hub of centre frame wall setting and the shifting that can be moved in fixed hub
Moving axis set, the fixed hub and its mobile axle sleeve drive screw rod rotation by rotation handwheel, force the nut band being engaged with
Dynamic mobile axle sleeve moves axially in fixed hub (square hole),
The mobile axle sleeve connects the idler wheel for abutting consutrode by second bearing seat, for different-diameter consutrode
When carrying out space orientation, scroll wheel positions are adjustable on regulating mechanism axis direction.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The fixation scissors regulating device of the auxiliary electrode positioning device and mobile scissors regulating device are respectively arranged with one
The scissors oscillating arm mechanism that group is used to support and auxiliary electrode can be made to move up and down.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The scissors oscillating arm mechanism includes symmetrical chiasma, the swing arm for being used to support auxiliary electrode, and swing arm bottom end can
Be pivoted swing, swing arm upper end is formed with long waist shaped slot, be slidably provided in long waist shaped slot it is relatively fixed and
Can turn up and down nut, scissors can be pushed so that nut moves up and down by the screw rod therein that rotation is spirally connected with nut
Swing arm is swung up and down, so that auxiliary electrode moves up and down.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
One end of the swing arm of the scissors oscillating arm mechanism passes through swing arm pin shaft, swing arm bearing block and swing arm bottom
Plate is rotatably connected, and the other end is connect by swing arm bearing, the trunnion being set in swing arm bearing with swing arm nut;
Swing arm nut is bolted in swing arm screw rod, and swing arm screw rod is positioned at swing arm axle sleeve by swing arm bearing
Interior, swing arm axle sleeve is vertically fixed on swing arm bottom plate;
Rotary oscillation arm screw rod is only capable of moving up and down due to swing arm nut blocked rotation, thus, make swing arm around pendulum
Swing arm pin shaft makees rotary oscillation, meanwhile, so that the swing arm bearing connecting with swing arm nut trunnion is in swing arm long waist shaped groove
It is rolled in hole, so that swing arm be driven to move up and down.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The mobile scissors regulating device ties up to scissors regulating device bottom setting idler wheel, can move left and right along guide rail, with
Meet the space orientation of different length auxiliary electrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
The sighting device positioning mechanism of the auxiliary electrode positioning device includes: sighting device, and the sighting device for connecting sighting device is solid
Determine block, the sighting device fixed block is positioned at the adjusting rod for being fixed on dissection type lantern ring by axle sleeve;
By adjusting the adjusting nut on adjusting rod, the location dimension of auxiliary electrode is adjusted.
A kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device according to the present invention, which is characterized in that
Second lift rotating device includes that lifting driving and rotation drive two parts,
Wherein elevation actuating part mainly by mobile lifting platform, fixed lifting platform, be set to mobile lifting platform and fixed rise
The hydraulic jack between platform is dropped, the rectangular frame being set to below mobile lifting platform and above fixed lifting platform is respectively corresponded,
The slide rail that boot activity lifting platform moves up and down is configured between two rectangular frames vertically.
The present invention also provides a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding methods, and its technical solution is as follows:
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method uses a kind of vacuum arc furnace ignition auxiliary of the present invention
Electrode furnace outside weld connection device, for the welding between vacuum arc furnace ignition auxiliary electrode and consutrode, which is characterized in that the side
Method includes the following steps:
3) space orientation of different length consutrode,
According to the length of consutrode, using welding post as boundary, select the first and third centre frame regulating device or second and third
Centre frame regulating device is adjusted;
Hydraulic jack control stick is pressed, the mobile lifting platform of the first and second lift rotating device is driven to be elevated to splicing
Position;
Centre frame lid is opened, on crane for hoisting consutrode to driven roller, then, mobile lifting platform is driven to decline,
Stop after consutrode is contacted with idler wheel;
Then, centre frame lid is closed, the position for adjusting an idler wheel above contacts it with consutrode, examines it under
Position deviation between surface roller;
If overproof, reduced in deviation to prescribed limit by the position of three idler wheels of fine tuning;
4) space orientation of auxiliary electrode,
Then, auxiliary electrode is hoisted in the driven roller of third lift rotating device with crane, is located at weldering
The end face at station is connect to be in contact with consutrode, then by the decline of mobile lifting platform be transmitted to fixed scissors regulating device and
In mobile scissors regulating device;
Carry out positioning welding between consutrode and auxiliary electrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 1), according to the diameter of consutrode, by each group of centre frame regulating device following two idler wheel by corresponding
The scale of regulating mechanism, which is shown, to be adjusted in place.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 1), hydraulic jack control stick is being pressed, is driving the mobile lifting platform of the first and second lift rotating device
When being elevated to filling position, the consutrode at this is slightly above what it was in contact with centre frame regulating device following two idler wheel
Position.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 1), centre frame lid is opened on crane for hoisting consutrode to driven roller and then, drives movable liter
Platform decline is dropped, is contacted in consutrode with idler wheel, and is stopped after driven roller is detached from certain distance with consutrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 2), at welding post, using consutrode, auxiliary electrode outer diameter as measuring basis, by fixation cut
Concentricity between the two is adjusted in defined numberical range by formula regulating device;
It is inserted in sighting device positioning mechanism in the other end of auxiliary electrode, is with 3 points (scale value R) determined on Measure Board
Measuring basis by sighting device positioning mechanism, moves scissors regulating device for the center of circle of auxiliary electrode at this and Measure Board cross
The concentricity of scale center between the two is adjusted in defined numberical range.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 3), a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
Centre frame lid is opened after spot welding, according to the position of centre of gravity of electrode, select the first and second lift rotating device or
Second and third lift rotating device drives mobile lifting platform to rise, electrode is made to be detached from its positioning device;
Electrode rotary is driven, the continuous welding between consutrode and auxiliary electrode is completed.
As shown in Figure 1, vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device is fixed by consutrode positioning device, auxiliary electrode
Position device, rise fall of electrodes rotation drive device composition.
According to the present invention, the function of consutrode positioning device is: determining the spatial position of consutrode, makes its axis
Concentricity requirement as defined in meeting between furnace outside weld connection device design axis.
The function of auxiliary electrode positioning device is: determining the spatial position of auxiliary electrode, makes its axis and consutrode
Concentricity requirement as defined in meeting between axis.
The function of rise fall of electrodes rotation drive device is: the consumable or auxiliary electrode to be arrived by crane for hoisting is accepted,
Pass it to consumable or auxiliary electrode positioning device;It completes between consutrode and auxiliary electrode after tack-weld (connection),
It is detached from consumable or auxiliary electrode positioning device;It drives consumable or auxiliary electrode to rotate, completes consutrode and auxiliary electrode
Between continuous welding.
As shown in Figure 1, consutrode positioning device is mainly by phase in order to meet the space orientation of different length consutrode
Configuration and the identical first centre frame regulating device of structure, the second centre frame regulating device and third centre frame tune across a certain distance
Regulating device is formed.
As shown in Fig. 2, the first centre frame regulating device is mainly made of pedestal, centre frame, regulating mechanism etc..Wherein center
Frame, as shown in figure 3, being mainly made of centre frame lid, center stand, pin shaft etc., centre frame lid can be rotated around pin shaft and be opened.
Wherein, regulating mechanism is as shown in figure 4, mainly by handwheel, first bearing seat, thrust ball bearing, screw rod, nut, solid
The compositions such as dead axle set, mobile axle sleeve, cover board, second bearing seat, idler wheel;Handwheel is connect by key with screw rod, and first bearing seat is consolidated
Dead axle set is bolted on centre frame, and screw rod is positioned in regulating mechanism by thrust ball bearing, nut, nut, shifting
Moving axis set is bolted, and idler wheel is connected by second bearing seat, cover board and connection bolt with mobile axle sleeve.
In order to meet the space orientation of different-diameter consutrode, scroll wheel positions are adjustable on regulating mechanism axis direction,
It, which is adjusted, drives screw rod rotation by rotation handwheel, and the nut being engaged with is forced to drive mobile axle sleeve at fixed hub (square hole)
Interior work axial movement is realized;In order to meet different-diameter consutrode in the accurate positioning in space, axle sleeve (rectangular) is being moved outside
Surface configuration graduated scale, the position where accurate indication roller.
As shown in Figure 1, auxiliary electrode positioning device is mainly by fixing scissors regulating device, mobile scissors regulating device, leading
Rail, sighting device positioning mechanism, scale mechanism composition.Wherein fix the main knot of scissors regulating device and mobile scissors regulating device
Configuration formula is identical.
As shown in Figure 5, Figure 6, the main distinction of fixed scissors regulating device and mobile scissors regulating device is moving shear
The bottom of formula regulating device is provided with idler wheel, can move left and right along guide rail, to meet the space orientation of different length auxiliary electrode.
Scissors regulating device is mainly made of two groups of symmetrical cloth swing arm, screw rod, nut, handwheel, axle sleeve, pin shaft, bearing block, bottom plate etc.
The scissors oscillating arm mechanism set.
In addition, one end of swing arm is connected by pin shaft, bearing block with bottom plate, the other end passes through bearing, trunnion and nut
It is connected, handwheel is connect by key with screw rod, and screw rod is positioned in axle sleeve by bearing, and axle sleeve is bolted on bottom plate.
It rotates handwheel and drives screw rod rotation, due to nut blocked rotation, be only capable of upper (lower) movement and make swing arm around pin shaft
Axis rotary oscillation, during this, the bearing being assemblied on nut trunnion rolls in swing arm slot.
As shown in fig. 7, sighting device positioning mechanism is mainly by sighting device, sighting device fixed block, axle sleeve, feather key, stop spiral shell
Nail, adjusting nut, adjusting rod, dissection type lantern ring (its internal diameter is equal with the outer diameter of auxiliary electrode one end), connection bolt, stop spiral shell
The composition such as bolt.
Sighting device is connected with sighting device fixed block by dovetail configuration, and sighting device fixed block is fixed by screws on axle sleeve
End face, axle sleeve are positioned on adjusting rod by feather key, limit screw, adjusting nut, and adjusting rod is fixed by screws in subdivision
On formula lantern ring.
Size R is adjusted to by adjusting nut equal with size R value on Measure Board.
Size R as shown in figure 8, be adjusted to equal with size R value on Measure Board by scale mechanism by adjusting nut.
Scale mechanism is mainly made of Measure Board fixed frame, Measure Board, connection bolt, adjusting bolt.By adjusting bolt
Measure Board cross scale central point can be adjusted on furnace outside weld connection device center (design) axis, Measure Board passes through connection bolt
It is connected with Measure Board fixed frame.
As shown in Figure 1, rise fall of electrodes rotation drive device is mainly rotated by the first lift rotating device, the second lift
Device, third lift rotating device composition.The lifting driving structure form of three covering devices is identical, rotary drive structure form
Difference is that the second lift rotating device is active rotation (configuration driven mechanism), and remaining two suit is set to passive rotation
(driving mechanism is not configured in addition to driven roller).
Only illustrate by taking the second lift rotating device as an example herein.
As shown in Figure 9, Figure 10, the second lift rotating device is mainly driven by lifting and rotation driving two parts form.
Wherein elevation actuating part is mainly grasped by mobile lifting platform, hydraulic jack, fixed lifting platform, slide rail and hydraulic jack
Vertical pole composition.Mobile lifting platform is identical as fixed lifting platform structure type, passes through bolt (weldering for one side (bottom) plate and rectangular frame
Connect) being connected forms, hydraulic jack is configured between the two (mobile lifting deck plate, fixed lifting platform bottom plate), separately in the two square
Eight groups of slide rails are configured between shape frame.Hydraulic jack control stick is pressed, can make mobile lifting platform above and below slide rail
It is mobile.Wherein rotation driving section is mainly by motor, gear reducer, shaft coupling, gear distribution box, gear wheel, pinion gear, transmission
Axis, driven roller and driven roller shaft composition.Motor is connected by bolt with speed reducer, and speed reducer and gear distribution box pass through bottom
Foot bolt is fixed on mobile lifting deck plate, and speed reducer slow-speed shaft output end is connected with transmission shaft input terminal by shaft coupling,
Transmission shaft and driven roller shaft are positioned in gear distribution box by bearing, between pinion gear and transmission shaft output end, gear wheel
Key connection is all made of between driven roller shaft input terminal and between driven roller and driven roller shaft.Under motor drive, subtract
Fast machine output shaft drives transmission shaft rotation, by a pinion gear and the engagement of a pair of gear wheel drive two driven rollers it is synchronous,
Rotating Vortex.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method uses a kind of vacuum arc furnace ignition auxiliary electrode of the invention
Furnace outside weld connection device, for the welding between vacuum arc furnace ignition auxiliary electrode and consutrode, which is characterized in that the method packet
Include following step:
5) space orientation of different length consutrode,
According to the length of consutrode, using welding post as boundary, select the first and third centre frame regulating device or second and third
Centre frame regulating device is adjusted, and according to the diameter of consutrode, rotating handwheel will be below each group of centre frame regulating device
Two idler wheels are shown by the scale of corresponding regulating mechanism to be adjusted in place;
Hydraulic jack control stick is pressed, the mobile lifting platform of the first and second lift rotating device is driven to be elevated to splicing
Position (consutrode at this is slightly above its position being in contact with centre frame regulating device following two idler wheel);
Centre frame lid is opened, on crane for hoisting consutrode to driven roller, then, mobile lifting platform is driven to decline,
(and being detached from certain distance in driven roller and consutrode) is contacted with idler wheel in consutrode to stop afterwards;
Then, centre frame lid is closed, the position for adjusting an idler wheel above contacts it with consutrode, examines it under
Position (scale) deviation between surface roller;
If overproof, reduced in deviation to prescribed limit by the position of three idler wheels of fine tuning;
The space orientation of auxiliary electrode,
Next, auxiliary electrode is hoisted in the driven roller of third lift rotating device with crane, it is located at
End face at welding post is in contact with consutrode, then is transmitted to fixed scissors regulating device by the decline of mobile lifting platform
In mobile scissors regulating device;
At welding post, using consutrode, auxiliary electrode outer diameter as measuring basis, pass through fixed scissors regulating device
Concentricity between the two is adjusted in defined numberical range;
It is inserted in sighting device positioning mechanism in the other end of auxiliary electrode, is with 3 points (scale value R) determined on Measure Board
Measuring basis by sighting device positioning mechanism, moves scissors regulating device for the center of circle of auxiliary electrode at this and Measure Board cross
The concentricity of scale center between the two is adjusted in defined numberical range;
6) positioning welding between power pole and auxiliary electrode,
Then, it carries out positioning (connection) spot welding between consutrode and auxiliary electrode;
Centre frame lid is opened after spot welding, according to the position of centre of gravity of (consumable, auxiliary electrode one) electrode, selects first
Lift rotating device, the second lift rotating device or the second lift rotating device, third lift rotating device, drive
Mobile lifting platform rises, and electrode is made to be detached from its positioning device;
Electrode rotary is driven, the continuous welding between consutrode and auxiliary electrode is completed.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
It rotates handwheel according to the diameter of consutrode in step 1) and rolls each group of centre frame regulating device following two
Wheel is shown by the scale of corresponding regulating mechanism to be adjusted in place.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that the second lifting
When the mobile lifting platform of formula rotating device is elevated to filling position, the consutrode at this is slightly above it and adjusts dress with centre frame
Set the position that following two idler wheel is in contact.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 1), centre frame lid is opened on crane for hoisting consutrode to driven roller and then, drives movable liter
Platform decline is dropped, is contacted in consutrode with idler wheel, and is stopped after driven roller is detached from certain distance with consutrode.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 2), at welding post, using consutrode, auxiliary electrode outer diameter as measuring basis, by fixation cut
Concentricity between the two is adjusted in defined numberical range by formula regulating device;
It is inserted in sighting device positioning mechanism in the other end of auxiliary electrode, is with 3 points (scale value R) determined on Measure Board
Measuring basis by sighting device positioning mechanism, moves scissors regulating device for the center of circle of auxiliary electrode at this and Measure Board cross
The concentricity of scale center between the two is adjusted in defined numberical range.
A kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
In step 3), a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method according to the present invention, which is characterized in that
Centre frame lid is opened after spot welding, according to the position of centre of gravity of (consumable, auxiliary electrode one) electrode, selects first
Lift rotating device, the second lift rotating device or the second lift rotating device, third lift rotating device, drive
Mobile lifting platform rises, and electrode is made to be detached from its positioning device;
Electrode rotary is driven, the continuous welding between consutrode and auxiliary electrode is completed.
According to the present invention, auxiliary electrode welding process is as follows:
According to the length of consutrode, using welding post as boundary, the first centre frame regulating device, third centre frame tune are selected
Regulating device or the second centre frame regulating device, third centre frame regulating device are adjusted, according to the diameter of consutrode, rotation
Each group of centre frame regulating device following two idler wheel is shown by the scale of corresponding regulating mechanism and is adjusted in place by handwheel.
Hydraulic jack control stick is pressed, the activity of the first lift rotating device, the second lift rotating device is driven
To filling position, (consutrode at this is slightly above it and connects with centre frame regulating device following two idler wheel lifting of lifting table
The position of touching), it opens centre frame lid and then, is driven under mobile lifting platform on crane for hoisting consutrode to driven roller
Drop contacts (and being detached from certain distance in driven roller and consutrode) with idler wheel in consutrode and stops afterwards.
Then, centre frame lid is closed, the position for adjusting an idler wheel above contacts it with consutrode, examines it under
Position (scale) deviation between surface roller reduces deviation to providing model by the position of three idler wheels of fine tuning if overproof
In enclosing.
Then, auxiliary electrode is hoisted in the driven roller of third lift rotating device with crane, is located at weldering
The end face at station is connect to be in contact with consutrode, then by the decline of mobile lifting platform be transmitted to fixed scissors regulating device and
In mobile scissors regulating device.
At welding post, using consutrode, auxiliary electrode outer diameter as measuring basis, pass through fixed scissors regulating device
Concentricity between the two is adjusted in defined numberical range, is inserted in sighting device positioning mechanism in the other end of auxiliary electrode,
With 3 points (scale value R) of determination on Measure Board for measuring basis, incited somebody to action by sighting device positioning mechanism, mobile scissors regulating device
Center of circle of auxiliary electrode and the concentricity of Measure Board cross scale center between the two are adjusted in defined numberical range at this, so
It carries out positioning (connection) spot welding between consutrode and auxiliary electrode afterwards.
Centre frame lid is opened after spot welding, according to the position of centre of gravity of (consumable, auxiliary electrode one) electrode, selection the
One, two lift rotating devices or second and third lift rotating device drive mobile lifting platform to rise, and so that electrode is detached from it fixed
Position device, drives electrode rotary, completes the continuous welding between consutrode and auxiliary electrode.
Compared to the prior art, the present invention has the advantage that
1. technical solution of the present invention is able to achieve the cylindric auxiliary electrode of different size (diameter, length) and different rule
It (is used semi-automatic outside vacuum arc furnace ignition between the cylindric consutrode of lattice (diameter, length) by certain concentricity requirement
Metal argon arc welding is carried out by welder's hand torch) welding.Compared with the prior art, due to auxiliary electrode, pair of consutrode
Middle precision is easily controllable, ensure that the coaxial accuracy after welding between auxiliary electrode and consutrode meets technique requirement, makes
Smelting process tends towards stability, and eliminates thus bring product quality hidden danger.
2. the technical scheme is that an Open architecture, compared with the prior art, operator can obviously observe
Welding process, easily controllable welding quality.
3. use technical solution of the present invention, auxiliary electrode with from power consumption positioning, centering, to be welded on the same station complete
At compared with the prior art, reducing energy consumption.
Detailed description of the invention
Fig. 1 is that vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device assembles total figure, which reflects wherein three composition portions
The structure type of point (consutrode positioning device, auxiliary electrode positioning device, rise fall of electrodes rotation drive device) and mutually it
Between relationship, will be seen that the overall structure and working principle of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device by the figure.
Fig. 2A, B are respectively the centre frame regulating device of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention
Main view and left view, wherein reflect the structure type and and consumable of wherein two component part (centre frame, regulating mechanism)
Positional relationship between electrode.
Fig. 3 A, B be respectively the centre frame of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention main view and
Left view,
Fig. 4 is the regulating mechanism schematic diagram of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention;
Fig. 5 A is the fixation scissors regulating mechanism schematic diagram of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention;
Fig. 5 B is the swing of the fixation scissors regulating mechanism of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention
Arm and nut junction cross-sectional view;
Fig. 5 A, B reflect the structure composition, Principles of Regulation and the position between auxiliary electrode of fixed scissors regulating mechanism
Relationship.
Fig. 6 is the mobile scissors regulating mechanism schematic diagram of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention;
Compare fixed scissors regulating mechanism, Fig. 6 reflects mobile scissors regulating mechanism and only increases idler wheel dress in its bottom
It sets.
Fig. 7 A, B are respectively the sighting device positioning mechanism master of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention
View and left view;
In Fig. 7, size R is adjusted to equal with size R value on Measure Board.
Fig. 8 A, B be respectively vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention scale mechanism main view and
Left view;
In Fig. 8, size R is equal with size R value on sighting device positioning mechanism.
Fig. 9 A, B, C are respectively the second lift rotation of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention
Main view, left view and the top view of device;
Fig. 9 A-C reflects the structure composition of lift rotating device and the work original of consutrode lifting, rotation driving
Reason.
Figure 10 is the gear distribution box of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device of the invention;
Figure 10 A, B, C are respectively the main view, left view and top view of gear distribution box structure,
Figure 10 D is the right view of Figure 10 C.
In figure, Z is consutrode, and F is auxiliary electrode.
1 is consutrode positioning device, and 2 is assist electrode locating device, and 3 be the first centre frame regulating device, and 4 be second
Centre frame regulating device, 5 be third centre frame regulating device.
6 be the fixation scissors regulating device for being set to third centre frame regulating device side, and 7 adjust dress for mobile scissors
It sets, 8 be sighting device positioning mechanism, and 9 be scale mechanism.
10 be the first lift rotating device, and 11 be the second lift rotating device, and 13 be third lift rotating device.
The pedestal of frame regulating device centered on 14,15 is are set on pedestal, middle part can run through setting consutrode or auxiliary
It helps the centre frame of electrode, 16 is and is set on centre frame, the adjusting machine for adjusting, supporting consutrode or auxiliary electrode
Structure;17 be center stand, and 18 be the pin shaft for being installed on center stand side, frame lid centered on 19.
20 be regulating mechanism first bearing seat, 21,22 be respectively regulating mechanism a pair of of fixed hub and can be in fixation
The mobile axle sleeve moved in axle sleeve, 23 silk to be set in the fixed hub, for rotating and driving mobile axle sleeve mobile
Bar, 24,25 be respectively the second bearing seat and idler wheel of the mobile axle sleeve connection.
26,27 be respectively that the regulating mechanism passes through handwheel and thrust ball bearing that key is connect with screw rod, and 28 nuts, 29 are
The regulating mechanism cover board.
30 be the swing arm of the scissors oscillating arm mechanism, and 31 is relatively solid to be mounted slidably in long waist shaped slot
It is fixed and can turn up and down nut, 32 be the screw rod of scissors oscillating arm mechanism, 33 be swing arm pin shaft, 34 is to be set to swing
Arm axle holds interior trunnion, and 35 be swing arm axle sleeve.
37 be sighting device, and 38 be sighting device fixed block, and 39,40 be respectively dissection type lantern ring and adjusting rod.
41 be mobile lifting platform, and 42 be fixed lifting platform, 43 to be set between mobile lifting platform and fixation lifting platform
Hydraulic jack, 44 be the rectangular frame being set to below mobile lifting platform and above fixed lifting platform, and 45 is in mobile liftings
Eight groups of slide rails are configured between both platform and fixed lifting platform rectangular frame, 46 be gear distribution box, and 47 be driven roller, and 48 are
Driven roller shaft,.
Specific embodiment
Hereinafter, lift specific embodiment, the vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device that the present invention will be described in detail and its
Method.
Embodiment 1
Vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device, as shown in Figure 1, the vacuum arc furnace ignition auxiliary electrode furnace outside weld
Connection device is made of consutrode positioning device, auxiliary electrode positioning device, rise fall of electrodes rotation drive device.
Consutrode positioning device is as shown in Figure 1, in order to meet the space orientation of different length consutrode, mainly by phase
Configuration and the identical first centre frame regulating device of structure, the second centre frame regulating device and third centre frame tune across a certain distance
Regulating device is formed.As shown in Fig. 2, the first centre frame regulating device is mainly made of pedestal, centre frame, regulating mechanism etc..Its
Middle centre frame centre frame lid, center stand, pin shaft etc. as shown in figure 3, be mainly made of, centre frame lid can be rotated around pin shaft and be beaten
It opens.Wherein regulating mechanism as shown in figure 4, mainly by handwheel, first bearing seat, thrust ball bearing, screw rod, nut, fixed hub,
The compositions such as mobile axle sleeve, cover board, second bearing seat, idler wheel.
Auxiliary electrode positioning device is as shown in Figure 1, mainly by fixing scissors regulating device, mobile scissors regulating device, leading
Rail, sighting device positioning mechanism, scale mechanism composition.Wherein fix the main knot of scissors regulating device and mobile scissors regulating device
Configuration formula is identical, and as shown in Figure 5, Figure 6, difference is that the bottom of mobile scissors regulating device is provided with idler wheel, can be along a guide rail left side
It moves right, to meet the space orientation of different length auxiliary electrode.Sighting device positioning mechanism as shown in fig. 7, mainly by sighting device,
Sighting device fixed block, axle sleeve, feather key, limit screw, adjusting nut, adjusting rod, dissection type lantern ring (its internal diameter and auxiliary electrode
The outer diameter of one end is equal), connection bolt, the composition such as dogbolt.Scale mechanism as shown in figure 8, mainly by Measure Board fixed frame,
Measure Board, adjusts bolt composition at connection bolt.
Rise fall of electrodes rotation drive device by the first lift rotating device, the second lift as shown in Figure 1, mainly rotated
Device, third lift rotating device composition.The lifting driving structure form of three covering devices is identical, rotary drive structure form
Difference is that the second lift rotating device is active rotation (configuration driven mechanism), and remaining two suit is set to passive rotation
(driving mechanism is not configured in addition to driven roller).As shown in Figure 9, Figure 10, the second lift rotating device mainly by lifting driving and
Rotation driving two parts composition.Wherein elevation actuating part is mainly by mobile lifting platform, hydraulic jack, fixed lifting platform, cunning
Dynamic guide rail and hydraulic jack control stick composition.Wherein rotation driving section is mainly by motor, gear reducer, shaft coupling, gear
Distributor box, gear wheel, pinion gear, transmission shaft, driven roller and driven roller shaft composition.
According to the present invention, it is able to achieve the cylindric auxiliary electrode of different size (diameter, length) and different size is (straight
Diameter, length) cylindric consutrode between by certain concentricity requirement outside vacuum arc furnace ignition (use semi-automatic consumable electrode
Argon arc welding is carried out by welder's hand torch) welding.Compared with the prior art, due to auxiliary electrode, the accuracy of alignment of consutrode
It is easily controllable, it ensure that the coaxial accuracy after welding between auxiliary electrode and consutrode meets technique requirement, make to smelt
Journey tends towards stability, and eliminates thus bring product quality hidden danger.It is and existing the technical scheme is that an Open architecture
Technical comparing, operator can obviously observe welding process, easily controllable welding quality.Auxiliary electrode is determined with from power consumption
Position, centering are welded on the same station completion, compared with the prior art, reduce energy consumption.
Claims (11)
1. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device, between vacuum arc furnace ignition auxiliary electrode and consutrode
Welding, comprising: consutrode positioning device, auxiliary electrode positioning device and rise fall of electrodes rotation drive device, feature exist
In,
The consutrode positioning device is used to meet the space orientation of different length consutrode, comprising: for positioning and propping up
Support consutrode, mutually across a certain distance configuration and structure it is identical, sequence setting the first centre frame regulating device, the second center
Frame regulating device and third centre frame regulating device;
The auxiliary electrode positioning device is used to meet the space orientation of different length auxiliary electrode, comprising: for positioning and propping up
Support auxiliary electrode, the fixation scissors regulating device for being sequentially set to third centre frame regulating device side, mobile scissors adjust dress
It sets and sighting device positioning mechanism;
Scale mechanism is provided on the outside of first centre frame regulating device of the consutrode positioning device;
Auxiliary electrode and consutrode are formed between the third centre frame regulating device and the fixed scissors regulating device
Between welding post;
The rise fall of electrodes rotation drive device includes: the first lift for transmitting, rotating consutrode or auxiliary electrode
Rotating device, the second lift rotating device and third lift rotating device;
The second lift rotating device is the active rotation device of configuration driven mechanism, and the first and third lift rotating dress
It is set to the passive rotating device for not configuring driving mechanism in addition to driven roller;
The fixation scissors regulating device of the auxiliary electrode positioning device and mobile scissors regulating device are respectively arranged with one group of use
In the scissors oscillating arm mechanism for supporting and auxiliary electrode being made to move up and down;
The scissors oscillating arm mechanism includes symmetrical chiasma, the swing arm for being used to support auxiliary electrode, and swing arm bottom end can be around axis
Rotary oscillation, swing arm upper end are formed with long waist shaped slot, be slidably provided in long waist shaped slot it is relatively fixed and can on
The nut of lower turn can push scissors to swing by rotation and the screw rod therein that nut is spirally connected so that nut moves up and down
Arm is swung up and down, so that auxiliary electrode moves up and down;
It one end of the swing arm of the scissors oscillating arm mechanism can by swing arm pin shaft, swing arm bearing block and swing arm bottom plate
Rotation connection, the other end are connect by swing arm bearing, the trunnion being set in swing arm bearing with swing arm nut;
Swing arm nut is bolted in swing arm screw rod, and swing arm screw rod is positioned in swing arm axle sleeve by swing arm bearing, pendulum
Swing arm axle sleeve is vertically fixed on swing arm bottom plate;
Rotary oscillation arm screw rod is only capable of moving up and down due to swing arm nut blocked rotation, thus, make swing arm around swing arm
Pin shaft makees rotary oscillation, meanwhile, so that the swing arm bearing connecting with swing arm nut trunnion is in swing arm long waist shaped slot
It rolls, so that swing arm be driven to move up and down.
2. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device as described in claim 1, which is characterized in that
The rise fall of electrodes rotation drive device is used for:
The consutrode or auxiliary electrode to be arrived by crane for hoisting is accepted, consutrode positioning device or auxiliary are passed it to
Electrode locating device;
Between completion consutrode and auxiliary electrode after tack-weld connection, it is detached from consutrode positioning device or auxiliary electricity
Pole positioning device;
It drives consutrode or auxiliary electrode to rotate, completes the continuous welding between consutrode and auxiliary electrode.
3. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device as described in claim 1, which is characterized in that
The first, second and third centre frame regulating device respectively include pedestal, be set on pedestal, middle part can through setting
It the centre frame of consutrode or auxiliary electrode and is set on centre frame, for adjusting, supporting consutrode or auxiliary electrode
Regulating mechanism.
4. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device as claimed in claim 3, which is characterized in that wherein, adjust
Saving mechanism includes:
By first bearing seat through a pair of of fixed hub of centre frame wall setting and the shifting axle that can be moved in fixed hub
Set, the fixed hub and its mobile axle sleeve drive screw rod rotation by rotation handwheel, force the nut being engaged with to drive and move
Moving axis is covered to be moved axially in fixed hub square hole;
The mobile axle sleeve connects the idler wheel for abutting consutrode by second bearing seat, carries out for different-diameter consutrode
When space orientation, scroll wheel positions are adjustable on regulating mechanism axis direction.
5. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device as described in claim 1, which is characterized in that
The sighting device positioning mechanism of the auxiliary electrode positioning device includes: sighting device, connects the sighting device fixed block of sighting device,
The sighting device fixed block is positioned at the adjusting rod for being fixed on dissection type lantern ring by axle sleeve;
By adjusting the adjusting nut on adjusting rod, the location dimension of auxiliary electrode is adjusted.
6. a kind of vacuum arc furnace ignition auxiliary electrode furnace outside weld connection device as described in claim 1, which is characterized in that
Second lift rotating device includes that lifting driving and rotation drive two parts,
Wherein elevation actuating part mainly by mobile lifting platform, fixed lifting platform, be set to mobile lifting platform and fixed lifting platform
Between hydraulic jack, respectively correspond be set to below mobile lifting platform and fixed lifting platform above rectangular frame, two squares
The slide rail that boot activity lifting platform moves up and down is configured between shape frame vertically.
7. a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method, using as claimed in any one of claims 1 to 6 a kind of true
Empty electric arc furnaces auxiliary electrode furnace outside weld connection device, it is special for the welding between vacuum arc furnace ignition auxiliary electrode and consutrode
Sign is that the method includes the following steps:
1) space orientation of different length consutrode,
According to the length of consutrode, using welding post as boundary, the first and third centre frame regulating device or second and third center are selected
Frame regulating device is adjusted;
Hydraulic jack control stick is pressed, the mobile lifting platform of the first and second lift rotating device is driven to be elevated to filling position;
Centre frame lid is opened, on crane for hoisting consutrode to driven roller, then, mobile lifting platform is driven to decline, certainly
Power pole stops after contacting with idler wheel;
Then, centre frame lid is closed, the position for adjusting an idler wheel above contacts it with consutrode, examines itself and following rolling
Position deviation between wheel;
If overproof, reduced in deviation to prescribed limit by the position of three idler wheels of fine tuning;
2) space orientation of auxiliary electrode,
Then, auxiliary electrode is hoisted in the driven roller of third lift rotating device with crane, is located at Welder
End face at position is in contact with consutrode, then is transmitted to fixed scissors regulating device and movement by the decline of mobile lifting platform
In scissors regulating device;
Carry out positioning welding between consutrode and auxiliary electrode.
8. a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method as claimed in claim 7, which is characterized in that
In step 1), hydraulic jack control stick is being pressed, is driving the mobile lifting platform liter of the first and second lift rotating device
When dropping to filling position, the consutrode at this is slightly above its position being in contact with centre frame regulating device following two idler wheel
It sets.
9. a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method as claimed in claim 7, which is characterized in that
In step 1), centre frame lid is opened on crane for hoisting consutrode to driven roller and then, drives mobile lifting
Platform decline, contacts in consutrode with idler wheel, and stops after driven roller is detached from certain distance with consutrode.
10. a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method as claimed in claim 7, which is characterized in that
In step 2), at welding post, using consutrode, auxiliary electrode outer diameter as measuring basis, pass through fixed scissors
Concentricity between the two is adjusted in defined numberical range by regulating device;
It is inserted in sighting device positioning mechanism in the other end of auxiliary electrode, is measurement base with the 3 scale value R determined on Measure Board
Standard by sighting device positioning mechanism, moves scissors regulating device for the center of circle of auxiliary electrode at the welding post and Measure Board ten
The concentricity of word scale center between the two is adjusted in defined numberical range.
11. a kind of vacuum arc furnace ignition auxiliary electrode furnace external welding method as claimed in claim 7, which is characterized in that further include step
It is rapid that centre frame lid 3) is opened after spot welding, according to the position of centre of gravity of electrode, select the first and second lift rotating device or
Second and third lift rotating device drives mobile lifting platform to rise, electrode is made to be detached from its positioning device;
Electrode rotary is driven, the continuous welding between consutrode and auxiliary electrode is completed.
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CN110303285A (en) * | 2019-07-31 | 2019-10-08 | 江阴宏晟机械热处理有限公司 | Electroslag melting consutrode and dummy electrode welder |
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