CN106312075A - Method for sinter molding of guide wheel based on reduced and carbonized hard alloy - Google Patents

Method for sinter molding of guide wheel based on reduced and carbonized hard alloy Download PDF

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Publication number
CN106312075A
CN106312075A CN201610701810.9A CN201610701810A CN106312075A CN 106312075 A CN106312075 A CN 106312075A CN 201610701810 A CN201610701810 A CN 201610701810A CN 106312075 A CN106312075 A CN 106312075A
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China
Prior art keywords
powder
guide wheel
sintering
carbonized
ball
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CN201610701810.9A
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Chinese (zh)
Inventor
完永云
赵仕章
吴涛
郁应海
梁海峰
胡峰
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Hefei Orient Energy Efficiency Technology Co Ltd
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Hefei Orient Energy Efficiency Technology Co Ltd
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Priority to CN201610701810.9A priority Critical patent/CN106312075A/en
Publication of CN106312075A publication Critical patent/CN106312075A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/001Starting from powder comprising reducible metal compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1054Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by microwave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Powder Metallurgy (AREA)
  • Ceramic Products (AREA)

Abstract

The invention discloses a method for sinter molding of a guide wheel based on reduced and carbonized hard alloy. The method for sinter molding of the guide wheel based on the reduced and carbonized hard alloy comprises the first step of proportioning of materials, specifically, the materials include 60%-75% of WC powder, 6%-7.5% of Co powder, 0.6%-0.75% of a grain inhibitor, and the balance carbonized ceramic powder; the second step of wet grinding; the third step of screening and drying; and the fourth step of microwave sintering. According to the method for sinter molding of the guide wheel based on the reduced and carbonized hard alloy, the high-hardness guide wheel structure prepared from the WC powder, the Co powder, the grain inhibitor and the balance carbonized ceramic powder through the microwave sintering process reflects the structural brittleness of carbonized ceramic and has the advantages of being low in plasticity, not prone to deformation and capable of improving the product precision when the guide wheel is in an operating state.

Description

A kind of method of sintering cemented carbide molding mill guide wheel based on reduction and carbonization
Technical field
The invention belongs to mill guide wheel technical field, particularly relate to a kind of sintering cemented carbide based on reduction and carbonization The method of type mill guide wheel.
Background technology
Guide wheel is the important spare part that consumption is bigger in hot rolled rod production line, is the crucial portion in steel rolling guide assembly Part, the shadow land measure equal to fifteen mu in most parts of the Northeast the technical-economic indexes such as operating rate of rolling mill.The a lot of guide and guard part heat resistances used are not enough, occur that steel bonding etc. shows As, also have some process conditions wearabilities, thermal fatigue property bad, have impact on service life and mill bar quality.
The physical essence of hardness abrasion is the fracture process of a kind of specific form, occurs at the top layer of wear-out part and Ya Biao Layer.When considering hardness number, it is impossible to simply think that hardness more high-wearing feature is the best, its under various regimes hard to be taken into full account Degree.Such as: the hardness changed due to Surface hardened layer or softening in work process;Surface is made owing to contacting with high temperature rolled piece Temperature raises, and will consider temperature hardness.
Toughness rolls the fracture of guide wheel and is generally brittle fracture.For preventing the generation of brittle failure, resisting of material to be improved constantly Fracture energy.
Microwave sintering is the novel sintered technology of the one grown up nearly ten years, and it is with conventional heating mode the most not With.Conventional heating is dependent on heater and by convection current, conduction or radiation mode, heat energy is transferred to heating object reaches certain One temperature, from outside to inside, sintering time is the longest for heat, hardly results in thin crystalline substance, because fine powder meeting in long-time sintering process Growing up, for preventing crystal grain in sintering from growing up, typically add a small amount of grain growth inhibitor in dispensing, this makes complex process Change.
And microwave sintering is dependent on material itself and absorbs kinetic energy and the potential energy that microwave energy is material internal molecule, material Inside and outside the most uniformly heating, such material internal thermal stress can be reduced to minimum degree, secondly under microwave electromagnetic can act on, The kinetic energy of material internal molecule or ion increases, and makes sintering activating energy reduce, and diffusion coefficient improves, and can carry out low temperature and quickly burn Knot, makes fine powder have little time to grow up and be the most sintered.
Summary of the invention
A kind of method that it is an object of the invention to provide sintering cemented carbide molding mill guide wheel based on reduction and carbonization, Being prepared WC powder, Co powder and grain inhibitor by the microwave sintering process used, surplus is carbonized ceramic powder system Become the mill guide wheel structure of high rigidity, embody the structural fragility of carbonized ceramic, product when improving the duty of mill guide wheel Precision.
For solving above-mentioned technical problem, the present invention is achieved by the following technical solutions:
The present invention is a kind of method of sintering cemented carbide molding mill guide wheel based on reduction and carbonization, including walking as follows Rapid:
Step one, the WC powder of dispensing: 60%-75%, 6%-7.5%Co powder and the suppression of 0.6%-0.75% crystal grain Agent, surplus is carbonized ceramic powder;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continue reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace 1500 DEG C- 2000 DEG C, synthesize the WC powder body that grain size is 7.0-7.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.7-0.9 μm Co powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: dispensing step one prepared joins in tank, with liquid ethanol as ball-milling medium, A and B Ratio of grinding media to material be 10:1, in mechanical milling process add forming agent, the rotating speed of ball mill is at 90-100r/min;
Step 3, sieves and is dried: sieved by the powder of step 2 milled, places in vacuum drying oven and is dried, Then compressing on tablet machine;
Step 4, microwave sintering: microwave frequency is 2400-2600MHz, power at 0-1kW continuously adjustabe, at microwave source and Cavity indirectly certain to bonder, in order to measure incidence and reflection power, in order to judge resonance and the coupling condition of system, burning Knot cavity uses one-mode cavity, and temperature controls to use optical fiber thermometer to be connected with control system, the wherein vacuum of one-mode cavity At 0.003-0.005Pa.
The method have the advantages that
1, the microwave sintering process that the present invention uses is prepared mill guide wheel, and material internal thermal stress can be reduced to Little degree, secondly under microwave electromagnetic can act on, the kinetic energy of material internal molecule or ion increases, and makes sintering activating energy reduce, Diffusion coefficient improves, and can carry out low temperature Fast Sintering, makes fine powder have little time to grow up and be the most sintered, has compact structure Height, structural rigidity is good.
2, the microwave sintering process that the present invention uses is prepared WC powder, Co powder and grain inhibitor, and surplus is carbon Change ceramic powders and make the mill guide wheel structure of high rigidity, embody the structural fragility of carbonized ceramic, there is plasticity low, the most variable Shape, the precision of product when improving the duty of mill guide wheel.
3, the present invention uses reduction and carbonization that WC powder, Co powder and grain inhibitor and carbonized ceramic powder are carried out powder The preparation at end, when improving sinter molding, crystal grain-growth is good, improves the compound of structure microcosmic.
Certainly, the arbitrary product implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention Embodiment, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, all Belong to the scope of protection of the invention.
Embodiment one
A kind of method of sintering cemented carbide molding mill guide wheel based on reduction and carbonization, such as following steps:
Step one, dispensing: WC powder, 6%Co powder and 0.6% grain inhibitor of 60%, surplus is carbonized ceramic powder End;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continuing reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace, at 1500 DEG C, closes The WC powder body having become grain size to be 7.0-7.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.7-0.9 μm Co powder;
C grain inhibitor: include the VC of the 60% and Gr of 40%5C3
Step 2, wet grinding: dispensing step one prepared joins in tank, with liquid ethanol as ball-milling medium, A and B Ratio of grinding media to material be 10:1, in mechanical milling process add forming agent, the rotating speed of ball mill is at 90-100r/min;
Step 3, sieves and is dried: sieved by the powder of step 2 milled, places in vacuum drying oven and is dried, Then compressing on tablet machine;
Step 4, microwave sintering: microwave frequency is 2400-2600MHz, power at 0-1kW continuously adjustabe, at microwave source and Cavity indirectly certain to bonder, in order to measure incidence and reflection power, in order to judge resonance and the coupling condition of system, burning Knot cavity uses one-mode cavity, and temperature controls to use optical fiber thermometer to be connected with control system, the wherein vacuum of one-mode cavity At 0.003Pa.
Along with the increase of sintering temperature, WC-Co-pottery fine grained cemented carbide (10min) 1120 under certain temperature retention time DEG C time sample there is no densification, along with sintering temperature improve, the densification of sample increases sharply, and reaches during to 1300 DEG C The relative density of 99.1%, the most then there is no change.
Embodiment two
A kind of method of sintering cemented carbide molding mill guide wheel based on reduction and carbonization, following steps:
Step one, dispensing: WC powder, 7.5%Co powder and 0.75% grain inhibitor of 75%, surplus is carbonized ceramic Powder;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continuing reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace, at 2000 DEG C, closes The WC powder body having become grain size to be 7.0-7.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.7-0.9 μm Co powder;
C grain inhibitor: include the VC of the 75% and Gr of 25%5C3
Step 2, wet grinding: dispensing step one prepared joins in tank, with liquid ethanol as ball-milling medium, A and B Ratio of grinding media to material be 10:1, in mechanical milling process add forming agent, the rotating speed of ball mill is at 90-100r/min;
Step 3, sieves and is dried: sieved by the powder of step 2 milled, places in vacuum drying oven and is dried, Then compressing on tablet machine;
Step 4, microwave sintering: microwave frequency is 2400-2600MHz, power at 0-1kW continuously adjustabe, at microwave source and Cavity indirectly certain to bonder, in order to measure incidence and reflection power, in order to judge resonance and the coupling condition of system, burning Knot cavity uses one-mode cavity, and temperature controls to use optical fiber thermometer to be connected with control system, the wherein vacuum of one-mode cavity At 0.005Pa.
Along with the increase of sintering temperature, WC-Co-pottery fine grained cemented carbide (10min) 1100 under certain temperature retention time DEG C time sample there is no densification, along with sintering temperature improve, the densification of sample increases sharply, and reaches during to 1360 DEG C The relative density of 99.8%, the most then there is no change.
Embodiment three
A kind of method of sintering cemented carbide molding mill guide wheel based on reduction and carbonization, following steps:
Step one, dispensing: WC powder, 7.5%Co powder and 0.6% grain inhibitor of 75%, surplus is carbonized ceramic Powder;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continuing reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace, at 2000 DEG C, closes The WC powder body having become grain size to be 7.0-7.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.7-0.9 μm Co powder;
C grain inhibitor: include the VC of the 60% and Gr of 40%5C3
Step 2, wet grinding: dispensing step one prepared joins in tank, with liquid ethanol as ball-milling medium, A and B Ratio of grinding media to material be 10:1, in mechanical milling process add forming agent, the rotating speed of ball mill is at 90-100r/min;
Step 3, sieves and is dried: sieved by the powder of step 2 milled, places in vacuum drying oven and is dried, Then compressing on tablet machine;
Step 4, microwave sintering: microwave frequency is 2400-2600MHz, power at 0-1kW continuously adjustabe, at microwave source and Cavity indirectly certain to bonder, in order to measure incidence and reflection power, in order to judge resonance and the coupling condition of system, burning Knot cavity uses one-mode cavity, and temperature controls to use optical fiber thermometer to be connected with control system, the wherein vacuum of one-mode cavity At 0.003Pa.
Along with the increase of sintering temperature, WC-Co-pottery fine grained cemented carbide (10min) 1190 under certain temperature retention time DEG C time sample there is no densification, along with sintering temperature improve, the densification of sample increases sharply, and reaches during to 1400 DEG C The relative density of 99.3%, the most then there is no change.
In the description of this specification, the description of reference term " embodiment ", " example ", " concrete example " etc. means Specific features, structure, material or feature in conjunction with this embodiment or example description is contained at least one enforcement of the present invention In example or example.In this manual, the schematic representation to above-mentioned term is not necessarily referring to identical embodiment or example. And, the specific features of description, structure, material or feature can be to close in any one or more embodiments or example Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.Preferred embodiment is the most detailed Describe all of details, be also not intended to the detailed description of the invention that this invention is only described.Obviously, according to the content of this specification, Can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is to preferably explain the present invention Principle and actual application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and four corner thereof and equivalent.

Claims (1)

1. the method for a sintering cemented carbide molding mill guide wheel based on reduction and carbonization, it is characterised in that include walking as follows Rapid:
Step one, the WC powder of dispensing: 60%-75%, 6%-7.5%Co powder and 0.6%-0.75% grain inhibitor, remaining Amount is carbonized ceramic powder;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder directly connects in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continuous reduction and carbonization prepares WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace at 1500 DEG C-2000 DEG C, Synthesize the WC powder body that grain size is 7.0-7.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form the Co of 0.7-0.9 μm Powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: dispensing step one prepared joins in tank, with liquid ethanol as ball-milling medium, the ball of A and B Material ratio is 10:1, adds forming agent in mechanical milling process, and the rotating speed of ball mill is at 90-100r/min;
Step 3, sieves and is dried: sieved by the powder of step 2 milled, places in vacuum drying oven and is dried, then On tablet machine compressing;
Step 4, microwave sintering: microwave frequency is 2400-2600MHz, power is at 0-1kW continuously adjustabe, at microwave source and cavity Indirectly certain to bonder, in order to measure incidence and reflection power, in order to judge resonance and the coupling condition of system, sintering chamber Body uses one-mode cavity, and temperature controls to use optical fiber thermometer to be connected with control system, and wherein the vacuum of one-mode cavity exists 0.003-0.005Pa。
CN201610701810.9A 2016-08-22 2016-08-22 Method for sinter molding of guide wheel based on reduced and carbonized hard alloy Pending CN106312075A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108085557A (en) * 2017-12-26 2018-05-29 舟山纳思达材料科技开发有限公司 Carbon nanotubes enhances the manufacturing method and equipment of tungsten-cobalt carbide-vanadium carbide hard alloy
CN110029261A (en) * 2019-05-10 2019-07-19 重庆文理学院 A kind of preparation method of Micro-Nano Hardmetal cutter material

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001329331A (en) * 2000-05-19 2001-11-27 Hitachi Tool Engineering Ltd High hardness and high toughness cemented carbide and its production method
CN103635599A (en) * 2011-06-27 2014-03-12 京瓷株式会社 Hard alloy and cutting tool
CN103627942A (en) * 2013-03-20 2014-03-12 厦门钨业股份有限公司 Preparation method for high-performance WC-Co nanocrystal cemented carbide
CN105264103A (en) * 2013-05-31 2016-01-20 山特维克知识产权股份有限公司 New process of manufacturing cemented carbide and a product obtained thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001329331A (en) * 2000-05-19 2001-11-27 Hitachi Tool Engineering Ltd High hardness and high toughness cemented carbide and its production method
CN103635599A (en) * 2011-06-27 2014-03-12 京瓷株式会社 Hard alloy and cutting tool
CN103627942A (en) * 2013-03-20 2014-03-12 厦门钨业股份有限公司 Preparation method for high-performance WC-Co nanocrystal cemented carbide
CN105264103A (en) * 2013-05-31 2016-01-20 山特维克知识产权股份有限公司 New process of manufacturing cemented carbide and a product obtained thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108085557A (en) * 2017-12-26 2018-05-29 舟山纳思达材料科技开发有限公司 Carbon nanotubes enhances the manufacturing method and equipment of tungsten-cobalt carbide-vanadium carbide hard alloy
CN108085557B (en) * 2017-12-26 2019-09-17 舟山纳思达材料科技开发有限公司 Carbon nanotubes enhances tungsten-cobalt carbide-vanadium carbide hard alloy manufacturing method and equipment
CN110029261A (en) * 2019-05-10 2019-07-19 重庆文理学院 A kind of preparation method of Micro-Nano Hardmetal cutter material
CN110029261B (en) * 2019-05-10 2020-07-14 重庆文理学院 Preparation method of micro-nano hard alloy cutter material

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Application publication date: 20170111