CN106307826B - For recycling the device of zipper sprocket and the manufacturing method of fastener stringer - Google Patents
For recycling the device of zipper sprocket and the manufacturing method of fastener stringer Download PDFInfo
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- CN106307826B CN106307826B CN201510378436.9A CN201510378436A CN106307826B CN 106307826 B CN106307826 B CN 106307826B CN 201510378436 A CN201510378436 A CN 201510378436A CN 106307826 B CN106307826 B CN 106307826B
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- suture
- chain
- fastener stringer
- recoverer
- zipper sprocket
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Abstract
The present invention provides a kind of device for recycling zipper sprocket, fastener stringer and its manufacturing method and zipper.Device for recycling zipper sprocket extracts suture (10) out from fastener stringer (40), the zipper sprocket (20) can be made to separate with the chain belt (30), the fastener stringer (40) is that zipper sprocket (20) is sewn on chain belt (30) using the suture (10) to form.Device for recycling zipper sprocket of the invention can efficiently use the existing process or equipment for dyeing chain belt together with zipper sprocket, and chain belt can be made different from the color of zipper sprocket.
Description
Technical field
This disclosure relates to a kind of for recycling the device and fastener stringer of zipper sprocket (fastener element)
The manufacturing method of (astener stringer).Present disclosure also relates to a kind of zippers that the manufacturing method using fastener stringer manufactures
Tape and zipper comprising the fastener stringer.
Background technique
Because of fierce international competition, and zipper is required to further decrease commercial value.At the same time, provider is also required
The zipper that product value is high, such as design is high.
Summary of the invention
[problem to be solved by the invention]
In the case where dyeing chain belt together with zipper sprocket, chain belt can not be made different from the color of zipper sprocket.
[technical means to solve problem]
The device of a form of the invention extracts suture out from fastener stringer, can make the zipper sprocket and the chain belt point
From the fastener stringer is that zipper sprocket is sewn on chain band using the suture to form.
In some embodiments, including suture recoverer, the suture recoverer are recycled according to the winding of the suture
The suture.
It further include transport mechanism in some embodiments, the transport mechanism is used for the fastener stringer to the seam
Line recoverer transports, and includes carrying roller in the transport mechanism, the carrying roller being capable of passive rotation.
It further include chain belt recoverer in some embodiments, the chain belt recoverer recycles institute after recycling the suture
State chain belt.
In some embodiments, the suture recoverer includes motor and can turn according to from the motor
Power and the coil members rotated.
In some embodiments, the suture recoverer further includes more than one guiding elements, the guiding elements pair
The fastener stringer is guided along the movement of prescribed direction.
In some embodiments, the guiding elements includes:
First supporting part is set to the first surface side of the chain belt；And
Second supporting part, is set to the second surface side of the chain belt, and second surface side is described the first of the chain belt
The opposite side in face and the zipper sprocket is configured,
Suture outlet for sending out from the suture to the coil members is set to second supporting part.
In some embodiments, the conveying of the zipper sprocket is set in the suture outlet of the guiding elements
Carrying roller, the suture extracted out from the fastener stringer are at least transported via the carrying roller to the coil members.
It is following device, that is, be configured to close from fastener stringer due to the occlusion because of zipper sprocket in some embodiments
Each fastener stringer of the tooth chain of conjunction extracts suture out, and described device includes:
First suture recoverer, recycles the suture of a fastener stringer contained in the tooth chain；And
Second suture recoverer is set to the mobile road of the tooth chain than the first suture recoverer downstream
Place, recycles the suture of another fastener stringer contained in the tooth chain.
In some embodiments, including the first stop portion, first stop portion are set to the first suture recoverer
Between the second suture recoverer, and for a fastener stringer suture be recovered after the tooth chain temporarily stop
It stays.
In some embodiments, further includes: the first chain belt recoverer is recycling suture using the first suture recoverer
Afterwards, the chain belt of a fastener stringer contained in the tooth chain is recycled；And
Second chain belt recoverer will be contained in the tooth chain after using the second suture recoverer recycling suture
The chain belt of another fastener stringer recycles.
It further include the second stop portion, second stop portion contained in the tooth chain for respectively drawing in some embodiments
The tooth chain after each suture of chain tape is recovered temporarily stops.
In some embodiments, further includes:
First transport mechanism, for transporting the tooth chain to the first suture recoverer；And
Second transport mechanism, for the tooth chain after being recovered the suture of a fastener stringer contained in the tooth chain
It is transported to the second suture recoverer,
First transport mechanism and the second transport mechanism separately include carrying roller, and each carrying roller being capable of passive rotation.
The manufacturing method of the fastener stringer of another form of the invention includes:
First step is dyed to zipper sprocket is sewn on fastener stringer made of on chain band using suture；
The second step extracts the suture out from the fastener stringer after the first step, make the chain belt with it is described
Zipper sprocket separation；And
The zipper sprocket obtained by the second step is sewn on and second work by the third step using suture
In sequence from the different another chain band of the chain belt that the zipper sprocket separates, alternatively, will be with second work using suture
It is sewn on from the different another zipper sprocket of the zipper sprocket of chain belt separation by the second step and obtains in sequence
On the chain band.
In some embodiments, in the third step, it will be dyed using suture through the first step as the first color
The zipper sprocket be sewn in advance dyeing be second color different from first color another chain band on, alternatively, sharp
Another zipper sprocket that prior dyeing is second color different from first color is sewn on through first work with suture
Sequence dyeing is on the chain band of the first color.
In some embodiments, in the first step, the tooth chain of fastener stringer closure to the occlusion because of zipper sprocket
It is dyed,
In the second step, each fastener stringer contained by the tooth chain extracts suture out.
The fastener stringer of another form of the invention is the fastener stringer using manufacturing method manufacture.
The zipper of another form of the invention is the zipper comprising the fastener stringer.
[The effect of invention]
A form according to the present invention can be efficiently used existing process that chain belt dyes together with zipper sprocket or be set
It is standby, and chain belt can be made different from the color of zipper sprocket.
Detailed description of the invention
Fig. 1 is the block diagram for indicating the schematic configuration of zipper sprocket recyclable device of embodiment illustrated of the invention.
Fig. 2 is the block diagram for indicating the schematic configuration of zipper sprocket recyclable device of embodiment illustrated of the invention.
Fig. 3 (a)~Fig. 3 (c) is to indicate to extract out using the zipper sprocket recyclable device of embodiment illustrated of the invention
The explanatory diagram of each suture and the form recycled.
Fig. 4 is the schematic diagram for indicating the upstream portion of zipper sprocket recyclable device of embodiment illustrated of the invention,
And the suture of the main fastener stringer for indicating tooth chain is recovered.
Fig. 5 is the schematic diagram for indicating the midstream section of zipper sprocket recyclable device of embodiment illustrated of the invention,
And the suture of the main another fastener stringer for indicating tooth chain is recovered.
Fig. 6 is the schematic diagram for indicating the downstream part of zipper sprocket recyclable device of embodiment illustrated of the invention,
And the chain belt of each fastener stringer of the zipper sprocket and tooth chain of the main occlusive state for indicating tooth chain is recovered.
Fig. 7 is institute in the first suture recoverer for indicate the zipper sprocket recyclable device of embodiment illustrated of the invention
The schematic diagram of the schematically frontal aspect of the guiding elements contained, in the upstream side of guiding elements, there are each fastener stringers of tooth chain
On the other hand suture in the suture of a fastener stringer of the downstream side of guiding elements removal tooth chain, and retains another fastener stringer
Suture.
Fig. 8 is institute in the second suture recoverer for indicate the zipper sprocket recyclable device of embodiment illustrated of the invention
The schematic diagram of the schematically frontal aspect of the guiding elements contained retains another fastener stringer of tooth chain in the upstream side of guiding elements
Suture, remove the suture of another fastener stringer in the downstream side of guiding elements, and from each fastener stringer of tooth chain remove seam
Line.
Fig. 9 is the guidance structure for indicating the suture recoverer of zipper sprocket recyclable device of embodiment illustrated of the invention
The schematically diagrammatic cross-section of part, and the main suture outlet indicated via guiding elements by the suture of fastener stringer to winding
Component conveying.
Figure 10 is an example for indicating the coil members of zipper sprocket recyclable device of embodiment illustrated of the invention
Schematically perspective view.
Figure 11 is another example for indicating the coil members of zipper sprocket recyclable device of embodiment illustrated of the invention
Schematically perspective view.
Figure 12 is the another example for indicating the coil members of zipper sprocket recyclable device of embodiment illustrated of the invention
Schematically perspective view.
Figure 13 is schematically manufacturing process and the manufacturing device for indicating the fastener stringer of embodiment illustrated of the invention
Explanatory diagram.
Figure 14 is the zipper sprocket recyclable device using embodiment illustrated of the invention and the outline of zipper that manufactures
Property front view.
Figure 15 is the block diagram for indicating the schematic configuration of zipper sprocket recyclable device of embodiment illustrated of the invention.
Figure 16 is that the front for the round sprocket (coil element) for being stitched and being sewn on chain belt side edge part using double-stranded chain is shown
It is intended to.
[explanation of symbol]
10: suture
15a~15f: looper thread
15x, 15y: looper thread
16: needlework
16a, 16b: wire loop
19:S shape wire loop
20: zipper sprocket
25: engaging head
26: top foot
28: inversion portion
30: chain belt
40: fastener stringer
50: tooth chain
60: zipper head
70: stop part
80: zipper
100: transport mechanism
101: the first transport mechanisms
102: the second transport mechanisms
111,112,113,121,122,123: carrying roller
200: suture recoverer
201: the first suture recoverers
202: the second suture recoverers
210,340: motor
211,341: the first motor
212,342: the second motor
220,331,332: coil members
221: the first coil members
222: the second coil members
223: roll body part
224: The lid component
230: guiding elements
231: the first guiding elements
232: the second guiding elements
234: the first supporting parts
236: the second supporting parts
237: suture outlet
238: the first guide reels
239: the second guide reels
300: chain belt recoverer
301: the first chain belt recoverers
302: the second chain belt recoverers
310: home roll
320,321,322: relay roller
330: chain belt coil members
400: round sprocket recoverer
401: the first round sprocket recoverers
402: the second round sprocket recoverers
410: plate
501: the first stop portions
502: the second stop portions
600: zipper sprocket recyclable device (zipper sprocket and chain belt recyclable device)
S91~S94: process
Specific embodiment
Hereinafter, being illustrated on one side to infinite embodiment illustrated of the invention referring to attached drawing on one side.It is disclosed
Each feature that more than one embodiment and embodiment are included is not respectively independent.It does not need excessively to be illustrated, this
Each embodiment and/or each feature can be combined by field technical staff, moreover, it will be understood that the synthesis of the combination is imitated
Fruit.The repeated explanation between embodiment is omitted in principle.It is to describe invention referring to the main purpose of attached drawing, sometimes for convenient
Mapping can be simplified.Sometimes each element, component, part are identified using 1,2,3 and 4 or more natural number.
More than one embodiment of the invention is illustrated referring to figs. 1 to Figure 16.Fig. 1 is to indicate that zipper sprocket returns
The block diagram of the schematic configuration of receiving apparatus.Fig. 2 is the block diagram for indicating the schematic configuration of zipper sprocket recyclable device.Fig. 3 (a)~Fig. 3
It (c) is the explanatory diagram for indicating to extract out and recycle using zipper sprocket recyclable device the form of each suture.Fig. 4 is to indicate zipper sprocket
The schematic diagram of the upstream portion of recyclable device, and the suture of the main fastener stringer for indicating tooth chain is recovered.Fig. 5 is to indicate to draw
The schematic diagram of the midstream section of chain sprocket recyclable device, and the suture of the main another fastener stringer for indicating tooth chain is recovered.Fig. 6
Be indicate the schematic diagram of the downstream part of zipper sprocket recyclable device, and the zipper sprocket of the main occlusive state for indicating tooth chain,
And the chain belt of each fastener stringer of tooth chain is recovered.Fig. 7 is institute in the first suture recoverer for indicate zipper sprocket recyclable device
The schematic diagram of the schematically frontal aspect of the guiding elements contained, in the upstream side of guiding elements, there are each fastener stringers of tooth chain
Suture on the other hand in the downstream side of guiding elements, remove the suture of a fastener stringer of tooth chain, and retain another zipper
The suture of tape.Fig. 8 is to indicate guiding elements contained in the second suture recoverer of zipper sprocket recyclable device schematically
The schematic diagram of frontal aspect retains the suture of another fastener stringer of tooth chain in the upstream side of guiding elements, in guiding elements
Downstream side removes the suture of another fastener stringer, and removes suture from each fastener stringer of tooth chain.Fig. 9 is zipper sprocket recycling
The schematically diagrammatic cross-section of the guiding elements of the suture recoverer of device, and the main suture taking-up indicated via guiding elements
Mouth transports the suture of fastener stringer to coil members.Figure 10 is an example for indicating the coil members of zipper sprocket recyclable device
Schematically perspective view.Figure 11 is another schematically perspective view for indicating the coil members of zipper sprocket recyclable device.Figure 12
It is the schematically perspective view for indicating the another example of coil members of zipper sprocket recyclable device.Figure 13 is indicate fastener stringer general
The explanatory diagram of Lve Xing manufacturing process and manufacturing device.Figure 14 is indicated using the general of zipper manufactured by zipper sprocket recyclable device
Slightly property front view.Figure 15 is the block diagram for indicating the schematic configuration of zipper sprocket recyclable device.Figure 16 is to be stitched and stitched using double-stranded chain
The front schematic view of round sprocket on chain belt side edge part.
In the disclosure, the zipper sprocket recyclable device 600 illustrated in Fig. 1, Fig. 2 or Figure 15 is disclosed.Zipper sprocket returns
Receiving apparatus 600 is used to recycle zipper sprocket from tooth chain or fastener stringer.A pair of of fastener stringer of the tooth chain comprising closure, and each zipper
Each zipper sprocket of tape is in the state of occlusion.
Chain belt also can be recycled in addition to recycling zipper sprocket in the zipper sprocket recyclable device 600 illustrated in Fig. 1 and Fig. 2.Cause
This, can also be referred to as zipper sprocket and chain belt recyclable device 600 for the zipper sprocket recyclable device 600.It can according to aftermentioned explanation
It is further appreciated that, in some embodiments, zipper sprocket is reused, and chain belt is discarded.In some embodiments, zipper chain
Tooth is reused with chain belt both sides.
The zipper sprocket recyclable device 600 illustrated in Fig. 1, Fig. 2 or Figure 15 be configured to can from using suture by zipper chain
Slot on chain band made of fastener stringer extraction suture therefore zipper sprocket can be made to separate with chain belt.
In the disclosure, using the method for sewing of following suture, that is, by pull be formed in suture " withdrawal end " or
" bursting forth place ", and suture can be extracted out from fastener stringer.For example, as the method for sewing of suture, being used in some embodiments
Single-stranded seam or double-stranded chain seam.In this case, extracted suture is looper thread (looper thread).Will through it is single-stranded seam or it is double
A part of the looper thread of heavy chain seam cuts off and forms withdrawal end, pulls the withdrawal end so as to extract looper out from fastener stringer
Line.Thereby, it is possible to recycle looper thread from fastener stringer, so as to separate zipper sprocket with chain belt.In addition, double-stranded chain seam with
Single-stranded seam is compared, and in general has tolerance to " the bursting forth place " of suture.However, double-stranded chain seam is in the same manner as single-stranded seam
The 3 dimension structures constructed by 1 looper thread and 1 needlework.Therefore, entire looper thread can be extracted out from the withdrawal end at a position.
In some embodiments, used same or different to install and be fixed on a chain belt for a zipper sprocket
Multiple method of sewing.For example, in some embodiments, using two kinds of method of sewing of total of single-stranded seam and double-stranded chain seam by one
A chain belt is installed and be fixed on to a zipper sprocket.However, in later explanation, for convenience of explanation, and in order to draw one
A chain belt is installed and be fixed on to chain sprocket, and a double-stranded chain seam is used to be used as method of sewing.
Representative zipper sprocket is that the monofilament of resin is rolled into round sprocket made of helical form.As long as however,
To be sewn on person on chain band using suture, then zipper sprocket in addition to this can also be used.As zipper sprocket, there is block-like resin
Type made of chain gear mutation or metallic bond gear mutation and winner.However, general resin sprocket is fixed using injection molding
In the side edge part of chain belt.General metal sprocket is fixed on the side edge part of chain belt using its fastening deformation.Such general tree
Rouge or metal sprocket are not the zipper sprocket being sewn on chain band using suture.
Round sprocket is that round portion is connected and constitutor.According to Figure 16 it is understood that each round portion includes: engaging head
25, band outside is leaned on positioned at than the side edge part of installation and the chain belt of fixed round sprocket；Top foot 26, from engaging head 25
Upper end extends to band inside；Lower foot extends from the lower end on engaging head 25 to band inside；And inversion portion 28, by top
Foot 26 is linked to the lower foot in adjacent round portion.In addition, lower foot does not illustrate in Figure 16.
On the outside of so-called band, refer to for example on the face that chain belt 30 is located at from the lateral margin of the crosscutting chain belt in position on chain band
Portion and towards the direction of the position outside chain belt.On the inside of so-called band, refer to towards the opposite direction with outside, and refer in chain
From the side edge part of the crosscutting chain belt in position outside chain belt and towards the direction of the position on chain band on the face being located at 30.
It is infinite shown in Figure 16 to represent in form, round sprocket double-stranded chain is stitched.In double-stranded chain seam, looper is used
The suture of side and the suture of needle side.The suture of looper side is referred to as looper thread, and the suture of needle side is referred to as needlework.Utilizing sewing
When machine carries out double-stranded chain seam, sewing machine transmission chain belt and round sprocket are utilized.The needle of sewing machine moves back and forth up and down, sewing machine
Looper or so moves back and forth.Double-stranded chain stitches itself or the composition and its operating method of the sewing machine to realize double-stranded chain seam are this
Well known to the technical staff of field, to omit excessive explanation.Looper thread is extracted according to the moving for looper of sewing machine device,
Needlework are extracted according to the moving up and down for needle of sewing machine device.
In the form of illustration shown in Figure 16, the S shape wire loop 19 of looper thread, S shape are set in top foot 26
Wire loop 19 is fastened in chain belt 30 in the position for clipping the adjacent top Liang Ge foot 26 using needlework 16.S shape wire loop 19
It is that looper thread 15a~looper thread 15c is connected to form.The wire loop of needlework 16 is inserted into the wire loop of looper thread 15a and looper thread 15b
16b.The coupling part of looper thread 15b and looper thread 15c passes through the wire loop 16a of needlework 16.In addition, the wire loop 16b of needlework 16 exists
Than being formed after the wire loop 16a of needlework 16 on time.The coupling part of looper thread 15c and looper thread 15d passes through the needlework 16
Wire loop 16b.In this way, the entanglement based on looper thread and needlework, using the S shape wire loop of looper thread by the one of the adjoining of round sprocket
Chain belt 30 is expressed to top foot 26.
It, can be by the wire loop 16b of needlework 16 from looper if looper thread 15d, looper thread 15e, looper thread 15f cut off
Line 15a and the wire loop of looper thread 15b are removed.If looper thread 15c pulled to the direction for leaving chain belt 30 in this state,
Successively looper thread 15b, looper thread 15a are extracted out from the wire loop 16a of needlework 16.When from the wire loop 16a of needlework 16 extract out looper thread
When 15b, looper thread 15a, it can be removed from the looper thread 15x and the wire loop of looper thread 15y of the S shape wire loop 19 of previous formation
The wire loop 16a of needlework 16.Using the repetition, S shape wire loop 19 can be reverted to the looper thread of straight line in chain.When such as institute
State when extracting looper thread 15c out from fastener stringer like that, from the S shape wire loop that the time is formed after upper towards the time on the S that is initially formed
Shape wire loop, it may be said that pass through at any time and S shape wire loop is disengaged.In this example, looper thread 15c includes the extraction of looper thread
End is also contemplated within and forms withdrawal end in the part of another looper thread.
When pulling looper thread 15c to the direction for leaving chain belt 30 in fixed position, as shown schematically in the arrow of Figure 16
Power act on fastener stringer, the fastener stringer for eliminating looper thread is extracted out towards arrow direction.It is not necessarily limited to this, Yi Xieshi
It applies in mode, the extraction of looper thread is transmitted into fastener stringer as power.
In addition, retaining needlework on the chain band of the fastener stringer after extracting looper thread out from fastener stringer.Some embodiment party
In formula, the needlework for remaining in chain belt are removed using manual working or device.It, can also be on chain band in the case where discarded chain belt
It is discarded in the state of reservation needlework.
The zipper sprocket recyclable device 600 illustrated in Fig. 1, Fig. 2 or Figure 15 includes that transport mechanism 100 and suture recycle
Portion 200.Winding of the suture recoverer 200 based on suture and recycle suture.Transport mechanism 100 is used to return fastener stringer to suture
Receipts portion 200 transports.It include multiple carrying rollers in transport mechanism 100, each carrying roller being capable of passive rotation in some embodiments.
As described with the extraction of suture, fastener stringer can be sent out.Therefore, in some embodiments, it is contemplated that transport mechanism 100
In do not include the roller that can actively rotate, and only include the roller of passive rotation.In some embodiments, in transport mechanism 100
Carrying roller configures in a manner of to vertical direction lower section conveying fastener stringer.Expect oneself of the fastener stringer of the extraction with suture
The power of dynamic transmission is not very big.It would thus be advantageous to which fastener stringer is transmitted to suture recoverer 200 to vertical direction lower section.
The zipper sprocket recyclable device 600 illustrated in Fig. 1 and Fig. 2 includes: that the chain of the recycling chain belt after recycling suture is taken back
Receipts portion 300, and the round sprocket recoverer 400 of recycling round sprocket.Flexible, the chain belt recoverer 300 in view of the height of chain belt
Chain belt can be recycled by winding chain belt.However, the recycling form of chain belt is not necessarily limited to the form.In the form that other are imagined
In, chain belt is recovered in chain belt recycling bins by chain belt recoverer 300.Preferably, chain belt recoverer 300 have for by chain belt to
The more than one passive rotation roller of chain belt recycling bins guidance.Recovered chain belt can be freely bent in chain belt recycling bins and
In the presence of.These aspects are equally applicable in later disclosed form.
Round sprocket recoverer 400 has the pliability lower than chain belt in some embodiments, in view of round sprocket, and
Round sprocket can be recovered in appropriately sized round sprocket recycling bins.Recovered round sprocket is recycled in round sprocket
It can freely be bent and exist in case.Chain belt recycling bins can also be referred to as to the first recycling bins, round sprocket recycling bins are referred to as
Two recycling bins.These aspects are equally applicable in later disclosed form.
According to Fig. 1 it is found that zipper sprocket recyclable device 600 includes: for recycling from the first fastener stringer compared with Fig. 2
First transport mechanism 101 of zipper sprocket, the first chain belt recoverer 301, the first suture recoverer 201 and the first round sprocket
Recoverer 401.Zipper sprocket recyclable device 600 further include: for being returned from second fastener stringer different from the first fastener stringer
Receive the second transport mechanism 102 of zipper sprocket, the second suture recoverer 202, the second chain belt recoverer 302 and the second round chain
Tooth recoverer 402.
The zipper sprocket of occlusive state can be recycled in zipper sprocket recyclable device 600 shown in Fig. 2 from tooth chain.Tooth chain is one
To each zipper sprocket occlusion person of fastener stringer.In some embodiments, the transport mechanism shared for tooth chain can be used,
Using shared suture recoverer, shared chain belt recoverer, and shared round sprocket recoverer can be used.
Using the zipper sprocket recyclable device 600 illustrated in Fig. 1, Fig. 2 or Figure 15, can by each suture 10, specifically
Each looper thread removal, each suture 10 are used for each round sprocket 20 of each fastener stringer 40 of tooth chain 50 shown in Fig. 3 (a)
Install and be fixed on each chain belt 30.Fig. 3 (b) indicates a suture, the state that specifically looper thread is removed, and indicates in Fig. 3 (c)
The state that another suture, specifically looper thread are removed in turn.
Referring to Fig. 4 to Figure 12, the infinite illustration composition of zipper sprocket recyclable device 600 is illustrated.In addition, figure
Exemplary zipper sprocket recyclable device 600 operates tooth chain, and the tooth chain includes to be consolidated round sprocket using double-stranded chain seam
Due to the fastener stringer of the blocking of chain belt.
As shown in figure 4, zipper sprocket recyclable device 600 includes: the first suture recoverer to recycle the first looper thread
201, to the first transport mechanism 101 to the first suture recoverer 201 conveying tooth chain, and for having passed through the recycling of the first suture
The first stop portion 501 that the tooth chain in portion 201 temporarily stops.First suture recoverer 201 includes: drawing to the movement of tooth chain
The first guiding elements 231 led winding the first coil members 221 of looper thread, and is generated to the first coil members 221
First motor 211 of the rotatory force of transmitting.First coil members are passed to by the rotatory force that the first motor 211 generates
221, the rotation of the first coil members 221 is extracted out from the first fastener stringer of the tooth chain for being held in the first guiding elements 231 as a result,
Looper thread.In addition, the withdrawal end of looper thread is fixed on the first coil members 221 using winding up etc..
Looper thread is extracted out with from fastener stringer, by new tooth chain to conveying above vertical direction, then to vertical direction
Lower section conveying.Prepare tooth chain as follows, that is, guide to first using the first transport mechanism 101 comprising multiple carrying rollers
Component 231 transports.Each carrying roller 111 of first transport mechanism 101, carrying roller 112, the roller that carrying roller 113 is passive rotation, and
Assist the movement of the tooth chain of the extraction with looper thread.Tooth chain progress side downwards above vertical direction via carrying roller 111
It to conversion, is clamped on chain belt thickness direction using a pair of of carrying roller 111, carrying roller 113, and is transported to and is located at than carrying roller
First guiding elements 231 of the 111~carrying roller 113 below vertical direction.It is appreciated that compared with Fig. 3 (b) according to Fig. 3 (a)
For in the tooth chain for having passed through the first guiding elements 231, a looper thread has been removed.
As shown in figure 5, zipper sprocket recyclable device 600 includes: the second suture recoverer to recycle the second looper thread
202, to the second transport mechanism 102 to the second suture recoverer 202 conveying tooth chain, and for having passed through the recycling of the second suture
The second stop portion 502 that the tooth chain in portion 202 temporarily stops.Second suture recoverer 202 is set to the mobile road of tooth chain 50
At 201 downstream of the first suture recoverer.
Second suture recoverer 202 includes: the second guiding elements 232 guided to the movement of tooth chain, to wind
Second coil members 222 of looper thread, and generate the second motor 212 of the rotatory force transmitted to the second coil members 222.
Second coil members 222 are passed to by the rotatory force that the second motor 212 generates, the second coil members 222 rotate, as a result,
Looper thread is extracted out from the second fastener stringer of the tooth chain for being held in the second guiding elements 232.
With from fastener stringer extract out looper thread, and by tooth chain from the first stop portion 501 to vertical direction top conveying, so
Conveying below backward vertical direction.Prepare tooth chain as follows, that is, utilizes the second transport mechanism 102 comprising multiple carrying rollers
It is transported to the second guiding elements 232.Each carrying roller 121, carrying roller 122, the carrying roller 123 of second transport mechanism 102 are passive
The roller of rotation, to assist the movement of the tooth chain of the extraction with looper thread.Tooth chain direction from vertical direction via carrying roller 121
Lower section carries out direction conversion, is clamped on chain belt thickness direction using a pair of of carrying roller 122, carrying roller 123, and to positioned at than removing
Send second guiding elements 232 conveying of the 121~carrying roller of roller 123 below vertical direction.According to the ratio of Fig. 3 (b) and Fig. 3 (c)
Compared with and it is understood that having passed through in the tooth chain of the second guiding elements 232, another looper thread has been removed.
In order to carry out tooth chain each looper thread extraction and use independent motor.The velocity of rotation of each motor is controlled
It is made as approximately fixed, but this may not be defined in.In some embodiments, in order to cope with the different of the velocity of rotation between each motor
It causes, the first stop portion 501 stopped for tooth chain is set between the first suture recoverer 201 and the second suture recoverer 202.One
In a little embodiments, with being used in the first motor and the second electromotor intermittent of the extraction of the first looper thread and the second looper thread
Work.
The same structure that there is Fig. 9 schematically to indicate for Fig. 7 and each guiding elements 230 shown in Fig. 8.Guiding elements 230 wraps
Include: the first supporting part 234 is set to the first surface side of the fastener stringer of not set round sprocket；And second supporting part 236,
It is set to the second surface side that round sprocket is set with the first face of fastener stringer for opposite side.First supporting part 234 and
Two supporting parts 236 are connected to each other via connection wall in the two sides of the width direction of connection tooth chain each other, but may not be defined in this.
Suture outlet 237 to send out from looper thread to coil members 220 is set on second supporting part 236.Suture outlet 237
The opening for closure is not necessarily required, can also be the opening of partly open.
The first guide reel 238 and the second guide reel 239 are configured on suture outlet 237.Each guide reel limits on one side
The displacement of tooth chain between one supporting part 234 and the second supporting part 236, on one side to along the direction by guiding elements 230
The movement of the tooth chain of prescribed direction guides.Take out looper in gap between the first guide reel 238 and the second guide reel 239
Line.The periphery face contact of looper thread and the first guide reel 238, and transported towards coil members 220.Each guide reel is by turn
Dynamic roller.
Between the first guiding elements 231 and the first coil members 221 or the second guiding elements 232 and the second coil members
Between 222, the sensor detected to the line extracted out may also set up.For example, line is not detected in sensor expression
In the case of, stop device, or may be notified that exception.For example, exception can be informed using the lighting of lamp.
Figure 10 indicates that axis connects the coil members 220 in motor 210.Coil members 220 are to be arranged to prolong along the long side direction
The cylindrical element for the slot stretched has the first semicolumn portion and the second semicolumn portion using the slot.It should be by coil members 220
The withdrawal end winding up of the suture of winding is bundled in the first semicolumn portion or the second semicolumn portion, therefore ensures that suture to coil members
220 fixation.The other methods such as adhesion can also be used, sandwich and suture is fixed on coil members 220.
Figure 11 indicates another coil members 220.The coil members 220 of Figure 11 include the first volume separably combined
Around component 221 and the second coil members 222.First coil members 221 and the second coil members 222 for example utilize protrusion and recess portion
Indentation and suitably link.By the way that the second coil members 222 are stretched to the direction for leaving the first coil members 221, and can
The second coil members 222 are removed from the first coil members 221.Thus, it is ensured that the suture wound on coil members 220 removes letter
Single, the coil members 220 are made of the connection of the first coil members 221 and the second coil members 222.First coil members
221 and second coil members 222 be respectively provided with truncated cone (truncated cone) shape, be arranged in the top surface of a cone convex
Recess portion is arranged in the top surface of another cone in portion.
Figure 12 indicates another coil members 220.Coil members 220 include the roll body part separably combined
223 with The lid component 224.Roll body part 223 has truncated cone, and The lid component 224, which is arranged at the top of cone, to be pressed into
Recess portion.In the same manner as the example of Figure 11, The lid component 224 can be removed from roll body part 223, it as a result, can will be wound on volume
Suture around component 220 is simply removed.
Fig. 6 is returned to be illustrated.About the downstream part of zipper sprocket recyclable device 600 shown in fig. 6, to Fig. 4's
Tooth chain made of first looper thread is removed, removes the second looper thread in the midstream section of Fig. 5 by upstream portion operates.Such as
Shown in Fig. 6, zipper sprocket recyclable device 600 has the chain belt recoverer 300 of recycling chain belt.More specifically, zipper sprocket returns
Receiving apparatus 600 includes: the first chain belt recoverer 301 to recycle the chain belt of the first fastener stringer, and to recycle the second drawing
Second chain belt recoverer 302 of the chain belt of chain tape.In turn, zipper sprocket recyclable device 600 has for stinging from tooth chain recycling
First round sprocket of conjunction state and the round sprocket recoverer 400 of the second round sprocket.In addition, not by tooth chain but will
When single fastener stringer is supplied to zipper sprocket recyclable device 600, round sprocket recoverer 400 recycles a non-occlusive circle
Shape sprocket.
First chain belt recoverer 301 includes to wind the coil members 331 of chain belt, home roll 310, relay roller 321 and
One motor 341.Second chain belt recoverer 302 include to wind the coil members 332 of chain belt, home roll 310, relay roller 322,
And second motor 342.Home roll 310 be for each chain belt recoverer 300 it is shared, in the state of being recovered from each looper thread
Tooth chain to guiding each chain belt below vertical direction.Each relay roller 320 is in each chain belt between coil members 330 and home roll 310
Make the conveying transfer of chain belt.
Rotatory force is supplied from each motor 340 to each chain belt with coil members 330.Utilize each chain belt coil members 330
Rotation, tooth chain is to until being moved to home roll 310 above vertical direction, then, from home roll 310 by each chain belt under vertical direction
It sends out side.The round sprocket of occlusive state is also sent out from home roll 310 to horizontal direction.Round sprocket has the softness lower than chain belt
Property, and not such as chain belt to sending out below vertical direction, but to intersecting with vertical direction or orthogonal horizontal direction submitting.
The round sprocket sent out from home roll 310 to horizontal direction is fed into round sprocket recoverer 400.Round sprocket returns
Receipts portion 400 includes: plate 410, separates the gap of the submitting towards the chain belt below vertical direction and sets with the adjoining of home roll 310
It sets；And a pair of of passive guide roller, it is guided to the submitting to round sprocket.Corresponding to each electronic of each chain belt recoverer 300
The tooth chain for having passed through home roll 310 is separated into the round sprocket of each chain belt and occlusive state by the work of machine 340, will from home roll 310
Each chain belt is sent out to submitting below vertical direction, and from the round chain teeth directional horizontal direction that home roll 310 will be engaged shape.
As referring to Fig. 5 explanation, the tooth chain for having passed through the second suture recoverer 202 rests on the second stop portion 502.Cause
This, the second motor 212 for not needing each motor 340 for making each chain belt recoverer 300 and the second suture recoverer 202 links
Ground is mobile.The suture coil members illustrated about the chain belt composition of coil members 330, usable and Figure 10 into Figure 12
220 identical compositions.
In the case where the chain belt for the suture or winding that will be wound is discarded, disposable coil members can be used.For example, can
Use the Disposable artifact comprising flat ground paper.
Very specific and detailed zipper sprocket recyclable device 600, but only simple an example are illustrated in fig. 4 to fig. 6.
In fig. 4 to fig. 6, premised on zipper sprocket recyclable device 600 operates tooth chain.However, those skilled in the art can be same
Understand not to tooth chain, and to the form that a fastener stringer is operated to sample.What is operated to a fastener stringer
In the case of, the device part illustrated in a figure of Fig. 4 and Fig. 5 is not needed, furthermore, it is not necessary that the chain belt recycling illustrated in Fig. 6
Portion.In this case, it can be achieved that the miniaturization and simplification of zipper sprocket recyclable device 600.
Then, the manufacturing method for manufacturing fastener stringer to the effective use zipper sprocket recyclable device 600 is said
It is bright.It by using the zipper sprocket recyclable device 600, such as can be the first color from the chain belt recycling dyeing that dyeing is the first color
Round sprocket.By the way that the round sprocket of the first color of the recycling is sewn on the chain belt that dyeing is second color different from the first color
On, and the chain belt fastener stringer different from the colors of round sprocket can be manufactured, moreover, zipper thus can be manufactured.
The manufacturing method may include following first step to the third step.First step includes that will draw using suture 10
Chain sprocket 20 is sewn on the process that fastener stringer 40 is dyed made of in chain belt 30.The second step includes: after first step,
Suture 10 is extracted out from fastener stringer 40, by the process isolated with zipper sprocket 20 of chain belt 30.The third step may include utilizing suture
10 the zipper sprocket 20 obtained by the second step is sewn on it is different from the isolated chain belt 30 of zipper sprocket 20 from the second step
In another chain belt 30.In the form of replacement, the third step includes that will be separated with the second step from chain belt 30 using suture 10
The different another zipper sprocket 20 of zipper sprocket 20 be sewn on the process in the chain belt 30 obtained by the second step.
As shown in figure 13, illusory tape/illusory chain (S91) is manufactured first.Specifically, it is manufactured using common loom
Chain belt.Moreover, manufacturing round sprocket using common round sprocket manufacturing device.Next, will be enclosed using common sewing machine
Shape sprocket is sewn on chain band, thus manufactures illusory fastener stringer.By the way that each round sprocket of a pair of illusory fastener stringer is set as
Occlusive state and manufacture illusory tooth chain.In addition, the fastener stringer manufactured in process S91 its own be not used as product, zipper sprocket
And/or chain belt is used as product.According to such viewpoint, the lead-in of " illusory " is attached to fastener stringer.
Next, being dyed (S92) to illusory tape/illusory chain.Specifically, it is put in common dyeing apparatus
Enter illusory tape or illusory chain and dyes.At this point, chain belt is colored with round sprocket as with of the same colour.Process S92 and first
Process is corresponding or is contained therein.
Next, from illusory tape/illusory chain recycling round sprocket (S93).Process S93 it is corresponding with the second step or
Person is contained therein.In the process, the zipper sprocket recyclable device illustrated in Fig. 1, Fig. 2 and Figure 15 or fig. 4 to fig. 6 can be used
600。
Next the round sprocket of recycling is mounted on the chain band of another color (S94).Process S94 and third work
Ordered pair should or be contained therein.
It, can be on one side by chain belt and round chain in the case where the round sprocket of recycling to be sewn on the chain band of another color
The different fastener stringer of the color of tooth is efficiently used in existing equipment and is manufactured.The chain belt of another color is pre-
First dye.For example, sewing dyeing is orange zipper sprocket on the chain band that dyeing is yellow.In some embodiments, to both
The equipment that some equipment newly imports for example is only the zipper sprocket recyclable device illustrated in Fig. 1, Fig. 2 and Figure 15 or fig. 4 to fig. 6
600。
In Figure 13, discloses recycling round sprocket and be installed on another chain belt.However, chain can also be recycled in S93
Band, and the round sprocket of another color is installed to the chain belt of the recycling.
The manufacturing method according to shown in Figure 13 of zipper 80 shown in Figure 14 and manufacture.Zipper 80 has a pair of of fastener stringer
40.In each fastener stringer 40, round sprocket 20 is sewn on the opposite side edge part of chain belt 30 using suture 10.Zipper 80, which has, to be used
In the zipper head 60 for being opened and closed a pair of of fastener stringer 40.Zipper 80 further includes the front and rear for limiting zipper head 60
Mobile stop part 70.The color of round sprocket 20 is different from the color of chain belt 30.
Based on the teaching various changes can be added to each embodiment if it is those skilled in the art.Right is wanted
Ask the symbol of middle addition for referring to, it should not the reference to be defined the purpose of explanation to claim.
Claims (15)
1. a kind of for recycling the device of zipper sprocket, it is characterised in that:
Suture (10) are extracted out from fastener stringer (40), zipper sprocket (20) can be made to separate with chain belt (30), the fastener stringer
It (40) is zipper sprocket (20) to be sewn on chain belt (30) using suture (10) to form, and described device includes:
Suture recoverer (200) recycles the suture (10) according to the winding of the suture (10), the suture recoverer
(200) include:
First suture recoverer (201) recycles the suture (10) of a fastener stringer (40) contained in tooth chain (50)；And
Second suture recoverer (202) recycles the suture (10) of another fastener stringer (40).
2. according to claim 1 for recycling the device of zipper sprocket, it is characterised in that further include:
Transport mechanism (100), for the fastener stringer (40) Xiang Suoshu suture recoverer (200) to be transported, the transporter
It include carrying roller in structure (100), the carrying roller being capable of passive rotation.
3. according to claim 1 or 2 for recycling the device of zipper sprocket, it is characterised in that further include:
Chain belt recoverer (300) recycles the chain belt (30) after recycling the suture (10).
4. according to claim 1 for recycling the device of zipper sprocket, it is characterised in that:
The suture recoverer (200) includes motor (210) and can be according to the rotatory force for coming from the motor (210)
And the coil members (220) rotated.
5. according to claim 4 for recycling the device of zipper sprocket, it is characterised in that:
The suture recoverer (200) further includes more than one guiding elements (230), and the guiding elements (230) is to described
Fastener stringer (40) is guided along the movement of prescribed direction.
6. according to claim 5 for recycling the device of zipper sprocket, it is characterised in that:
The guiding elements (230) includes:
First supporting part (234) is set to the first surface side of the chain belt (30)；And
Second supporting part (236), is set to the second surface side of the chain belt (30), and second surface side is the chain belt (30)
It the opposite side in first face and configures the zipper sprocket (20),
Suture outlet (237) for sending out the suture (10) Xiang Suoshu coil members (220) is set to described second
Supporting part (236).
7. according to claim 6 for recycling the device of zipper sprocket, it is characterised in that:
In the suture outlet (237) of the guiding elements (230), the conveying of the fastener stringer (40) is set
Guide reel, the suture (10) extracted out from the fastener stringer (40) is at least via the guide reel to the coil members
(220) it transports.
8. according to claim 1 for recycling the device of zipper sprocket, it is characterised in that:
It is configured to extract suture (10) out from each fastener stringer (40) being closed by the occlusion of zipper sprocket (20),
The suture (10) of first suture recoverer (201) fastener stringer (40) according to contained in the tooth chain (50)
It winds and recycles suture (10)；And
The second suture recoverer (202) is set to the mobile road of the tooth chain (50) than the first suture recoverer
(201) at downstream, the winding of the suture (10) of another fastener stringer (40) according to contained in the tooth chain (50) is back and forth
It receives suture (10).
9. according to claim 8 for recycling the device of zipper sprocket, characterized by comprising:
First stop portion (501), be set to the first suture recoverer (201) and the second suture recoverer (202) it
Between, and for a fastener stringer (40) suture (10) be recovered after the tooth chain (50) temporarily stop.
10. the device for being used to recycle zipper sprocket according to claim 8 or claim 9, it is characterised in that further include:
First chain belt recoverer (301), after using the first suture recoverer (201) recycling suture (10), by the tooth
The chain belt (30) of a fastener stringer (40) contained in chain (50) recycles；And
Second chain belt recoverer (302), after using the second suture recoverer (202) recycling suture (10), by the tooth
The chain belt (30) of another fastener stringer (40) contained in chain (50) recycles.
11. according to claim 10 for recycling the device of zipper sprocket, it is characterised in that further include:
Second stop portion (502), second stop portion (502) is for each fastener stringer (40) contained in the tooth chain (50)
The tooth chain (50) after each suture (10) is recovered temporarily stops.
12. according to claim 8 for recycling the device of zipper sprocket, it is characterised in that further include:
First transport mechanism (101), for transporting the tooth chain (50) Xiang Suoshu the first suture recoverer (201)；And
Second transport mechanism (102), for being returned the suture (10) of a fastener stringer (40) contained in the tooth chain (50)
The tooth chain (50) Xiang Suoshu the second suture recoverer (202) conveying after receipts,
First transport mechanism (101) and the second transport mechanism (102) separately include carrying roller, and each carrying roller can be by turn
It is dynamic.
13. a kind of manufacturing method of fastener stringer, characterized by comprising:
First step is carried out to zipper sprocket (20) is sewn on fastener stringer (40) made of on chain belt (30) using suture (10)
Dyeing；
The second step extracts the suture (10) out from the fastener stringer (40), makes the chain belt after the first step
(30) it is separated with the zipper sprocket (20)；And
The zipper sprocket (20) obtained by the second step is sewn on and described by the third step using suture (10)
In two processes from the different another chain belt (30) of the chain belt (30) of the zipper sprocket (20) separation, alternatively, utilizing seam
Line (10) will from the second step from the zipper sprocket (20) different another zipper chain of the chain belt (30) separation
Tooth (20) is sewn in the chain belt (30) obtained by the second step.
14. the manufacturing method of fastener stringer according to claim 13, it is characterised in that:
In the third step, the zipper sprocket for the first color will be dyed through the first step using suture (10)
(20) being sewn on dyeing in advance is on another chain belt (30) of the second color different from first color, alternatively, utilizing suture
(10) another zipper sprocket (20) that prior dyeing is second color different from first color is sewn on through described first
Process dyeing is in the chain belt (30) of the first color.
15. the manufacturing method of fastener stringer described in 3 or 14 according to claim 1, it is characterised in that:
In the first step, the tooth chain (50) that fastener stringer (40) is closed due to the occlusion of zipper sprocket (20) is contaminated
Color,
In the second step, each fastener stringer (40) extraction suture (10) contained by the tooth chain (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510378436.9A CN106307826B (en) | 2015-07-01 | 2015-07-01 | For recycling the device of zipper sprocket and the manufacturing method of fastener stringer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510378436.9A CN106307826B (en) | 2015-07-01 | 2015-07-01 | For recycling the device of zipper sprocket and the manufacturing method of fastener stringer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106307826A CN106307826A (en) | 2017-01-11 |
| CN106307826B true CN106307826B (en) | 2019-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510378436.9A Active CN106307826B (en) | 2015-07-01 | 2015-07-01 | For recycling the device of zipper sprocket and the manufacturing method of fastener stringer |
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| Country | Link |
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| CN (1) | CN106307826B (en) |
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| CN113295398B (en) * | 2021-07-28 | 2021-10-29 | 南通市前景拉链有限公司 | Waste zipper detection device capable of being continuously centrifugal |
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| CN202774516U (en) * | 2012-04-29 | 2013-03-13 | 无锡金卫星实业有限公司 | Multicolor zipper |
| CN103108565A (en) * | 2010-09-17 | 2013-05-15 | Ykk株式会社 | Fastener stringer and slide fastener |
| CN103249325A (en) * | 2010-11-10 | 2013-08-14 | Ykk株式会社 | Fastener stringer and slide fastener |
| CN103813732A (en) * | 2011-09-21 | 2014-05-21 | Ykk株式会社 | Slide fastener and slide fastener manufacturing method |
| CN104705918A (en) * | 2013-12-16 | 2015-06-17 | Ykk株式会社 | Method for manufacturing zipper chain and zipper |
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2015
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|---|---|---|---|---|
| GB2023713A (en) * | 1978-01-11 | 1980-01-03 | Heilmann Optilon | Process and apparatus for removing a portion of a row of continuous fastener members from a sliding clasp fastener |
| CN2569600Y (en) * | 2001-12-11 | 2003-09-03 | 芊茂拉链股份有限公司 | Spacing color slide fastener |
| CN103108565A (en) * | 2010-09-17 | 2013-05-15 | Ykk株式会社 | Fastener stringer and slide fastener |
| CN103249325A (en) * | 2010-11-10 | 2013-08-14 | Ykk株式会社 | Fastener stringer and slide fastener |
| CN103813732A (en) * | 2011-09-21 | 2014-05-21 | Ykk株式会社 | Slide fastener and slide fastener manufacturing method |
| CN202407371U (en) * | 2012-01-20 | 2012-09-05 | 东莞精业拉链有限公司 | Color zipper with good strength |
| CN202774516U (en) * | 2012-04-29 | 2013-03-13 | 无锡金卫星实业有限公司 | Multicolor zipper |
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|---|---|
| CN106307826A (en) | 2017-01-11 |
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