CN106306318A - Positioning spray demoulding device and ice cream demoulding method - Google Patents
Positioning spray demoulding device and ice cream demoulding method Download PDFInfo
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- CN106306318A CN106306318A CN201510332263.7A CN201510332263A CN106306318A CN 106306318 A CN106306318 A CN 106306318A CN 201510332263 A CN201510332263 A CN 201510332263A CN 106306318 A CN106306318 A CN 106306318A
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- mould
- demoulding
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- popsicle
- shower
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Abstract
The invention provides a positioning spray demoulding device and an ice cream demoulding method. The positioning spray demoulding device comprises a spray pipe, which is disposed at a middle position between a die at a demoulding position and a die at a position before demoulding, the direction of water flow at the outlet of the spray pipe is vertically upward, and the spray water flow of the spray pipe makes the quantity of water sprayed to the die at the demoulding position equal to the quantity of water sprayed to the die at the position before demoulding. The device also includes an atomization spray head, which is disposed at a middle position between the die at the demoulding position and a die at a position next to demoulding, also the outlet of the atomization spray head generates an up-inclined atomization water flow, and the up-inclined atomization water flow sprays to the front of the die at the demoulding position. The invention also provides the ice cream demoulding method adopting the positioning spray demoulding device. According to the device and the method provided by the invention, scouring to the dies decreases, the cooling capacity absorbed by recovered spray water is lowered, the energy consumption of a spray water heating apparatus is decreased, and at the same time the utilization ratio of spray water is improved.
Description
Technical field
The present invention relates to cold drink field, be specifically related to a kind of location spray stripper apparatus and popsicle release method, for by popsicle
The demoulding from mould.
Background technology
The ice cream assembly line that cold drink industry uses at present, such as colored ice cream production line, use the shower water demoulding.Such as Fig. 1 institute
Showing, the popsicle 1 after freezing melts in the lasting sprinkling rear surface deliquescing of spray water flow 3, is pulled out mould 2 therewith.Popsicle
After demoulding, after the thawing effect in (A face) and above (B face) be different, B face is melted than A face all the time
More.
In sum, prior art there is problems in that popsicle after demoulding, (B face) and (A below before popsicle
Face) thawing effect different.
Summary of the invention
The present invention provides a kind of location spray stripper apparatus and release method, to solve before popsicle (B face) and (A below
Face) the different problem of thawing effect.
To this end, the present invention proposes a kind of location spray stripper apparatus, it is used for the popsicle on ice cream assembly line from freezing mould
The middle demoulding, described location spray stripper apparatus includes:
Shower, is arranged on the mould at de-molding position and the centre position between the mould at demoulding prior location, described de-
Mould position is the position of popsicle abjection mould；The water (flow) direction of the outlet of described shower is straight up；The spray of shower
Current make injection flow rate suffered by the mould at de-molding position and the mould at demoulding prior location equal；
Atomizing spray head, is arranged on the mould at de-molding position and between the mould at described demoulding latter position, and, institute
The outlet stating atomizing spray head produces atomization flow obliquely, and described atomization flow obliquely is towards the mould at de-molding position
Spraying before Ju, the direction of described atomization flow obliquely and the angle of vertical direction are that a, a are less than more than 100 degree
160 degree.
Further, the outlet of described shower is less than the bottom surface of each mould on described ice cream assembly line.
Further, the outlet of described atomizing spray head is less than the bottom surface of each mould on described ice cream assembly line.
Further, angle a is less than 145 degree more than 130 degree.
Further, the distance between described shower and described atomizing spray head is between 45mm to 55mm.
The present invention also provides for a kind of popsicle release method, is used for the demoulding from freezing mould of the popsicle on ice cream assembly line,
Described popsicle release method includes:
Step A: when the mould comprising popsicle runs to demoulding prior location, melt this mould with the spray water flow of shower
Front surface；
Step B: then, this mould continues to move ahead, and when this mould runs to de-molding position, melts with the spray water flow of shower
Change the rear surface of this mould, meanwhile, melt the front surface of this mould with the atomization flow of atomizing spray head, complete the demoulding.
Further, the atomization flow of atomizing spray head is diagonal upward direction, and the direction of described atomization flow obliquely is with perpendicular
Nogata to angle to be a, a be less than 145 degree more than 130 degree.
Further, the distance between described shower and described atomizing spray head is between 45mm to 55mm.
Further, the translational speed of the mould of described ice cream assembly line be 15 rows/minute, the solidification point of freezing mould
For-35 DEG C, the distance between described shower and described atomizing spray head is 50.8mm, and angle a is 137 °.
Applicant finds under study for action: using conventional art (such as Fig. 1), B face spray more than A face is once.As above institute is schemed
Show, the location positioning de-molding position of popsicle abjection mould, all sprayed by shower water in the A face of this position popsicle and B face,
But popsicle is when the previous position of the demoulding, the B face of popsicle was also sprayed.No matter reduce the water yield or first group of spray of change
The angle of pipe, all can not solve problem.
To this end, the present invention is by the centre position being centrally disposed in two row's moulds of shower, spray water flow makes left and right straight up
Injection flow rate suffered by two row's moulds is equal, and the shower at the position second from the bottom before eliminating at de-molding position, in the demoulding
Arranging atomizing spray head between mould at the mould of position and described demoulding latter position, the outlet of atomizing spray head produces
Atomization flow obliquely, described atomization flow obliquely towards (B face) spray before the mould at de-molding position,
Freezing mould when running to demoulding prior location, traffic direction front surface is melted by spray water flow, runs to de-molding position, fortune
A face, line direction rear surface is melted by spray water flow, simultaneously as the cold release within low temperature popsicle, has melted deliquescing
Traffic direction front surface B face again can be frozen, but freeze degree and reduce.Thus at the spray through atomization flow, once more
Soften, meet demoulding requirement.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing location spray stripper apparatus；
Fig. 2 is the structural representation of the location spray stripper apparatus of the present invention.
Drawing reference numeral illustrates:
1, popsicle；2, mould；3, spray water flow
4, spray head；40, atomization flow；5, spray water flow；6, shower；7, de-molding position；8, the demoulding is previous
Position；9, demoulding latter position
Detailed description of the invention
In order to the technical characteristic of the present invention, purpose and effect are more clearly understood from, the now comparison accompanying drawing explanation present invention.
As in figure 2 it is shown, the present invention proposes a kind of location spray stripper apparatus, it is used for the popsicle 1 on ice cream assembly line from cold
The demoulding in the mould 2 frozen, described location spray stripper apparatus includes:
Shower 6, is arranged on the mould at de-molding position 7 and the centre position between the mould at demoulding prior location 8,
Described de-molding position 7 is the position that mould 2 deviate from by popsicle 1；The water (flow) direction of the outlet of described shower 6 is straight up；
The spray water flow 5 of shower 6 makes injection flow rate suffered by the mould at de-molding position 7 and the mould at demoulding prior location 8 equal；
Atomizing spray head 4, is arranged on the mould at de-molding position 7 and between the mould at described demoulding latter position 9, and
And, the outlet of described atomizing spray head 4 produces atomization flow 40 obliquely, and atomization flow is diameter 15-60 microns
Atomizing particle or atomizing particle size, described atomization flow 40 obliquely is towards (B face) before the mould at de-molding position 7
Spray, the described direction of atomization flow 40 obliquely and the angle of vertical direction are that a, a are less than 160 degree more than 100 degree.
In Fig. 2, the direction of arrow is for freezing mould 2 traffic direction, and when running to above mouth spray, the center of shower 6 exists
The centre position of two row's moulds, spray water flow 5 makes injection flow rate suffered by the two row's moulds of left and right equal straight up.Straight up
Spray water flow 5 can melt after de-molding position mould traffic direction and before demoulding prior location mould traffic direction simultaneously.
I.e. freezing mould when running to demoulding prior location, traffic direction front surface is melted by spray water flow 5, runs to de-molding position,
A face, traffic direction rear surface is melted by spray water flow 5, simultaneously as the cold release within low temperature popsicle, has melted change
Soft traffic direction front surface B face again can be frozen, but freeze degree and reduce.Thus at the spray through atomization flow 3,
Once more soften, meet demoulding requirement.
Further, the outlet of described shower 6, less than the bottom surface of each mould 2 on described ice cream assembly line, is beneficial to erect
Straight spray water flow 5 upwards can melt after de-molding position mould traffic direction and demoulding prior location mould operation side simultaneously
Forwardly.
Further, the outlet of described atomizing spray head 4 is less than the bottom surface of each mould 2 on described ice cream assembly line, in order to
The most omnibearing mould 2 atomizing spray can be thawed in atomization flow 40.
Further, a is less than 145 degree more than 130 degree, can be sprayed onto (B before mould 2 realizing atomization flow 40
Face), and be not sprayed onto on the bottom surface of mould 2, also avoid the atomization flow 40 because angle is excessive to be sprayed onto the end face of production line.
Further, distance L between described shower and described atomizing spray head is between 45mm to 55mm.Mould 2
Width be 53mm, the spacing between mould 2 is that the value of 50.8mm, L can preferably meet demoulding requirement.
As in figure 2 it is shown, the present invention also proposes a kind of popsicle release method, it is used for the popsicle on ice cream assembly line from freezing
The demoulding in mould, described popsicle release method includes:
Step A: when the mould 2 comprising popsicle 1 runs to demoulding prior location 8, with the spray water flow 5 of shower 6
Melt the front surface (B face) of this mould；
Step B: then, this mould continues to move ahead, when this mould runs to de-molding position 7, with the spray water flow 5 of shower
Melt the rear surface (A face) of this mould, meanwhile, melt the front surface of this mould with the atomization flow 40 of atomizing spray head 4
(A face), completes the demoulding.
When running to above mouth spray, the center of shower 6 in the centre position of two row's moulds, spray water flow 5 vertically to
On make left and right two row's moulds suffered by injection flow rate equal.Spray head 4 then produces atomization flow 40 obliquely.At shower 6
In the centre of two row's moulds, spray water flow 5 straight up can melt after de-molding position mould traffic direction simultaneously and take off
Before mould prior location mould traffic direction.I.e. freezing mould when running to demoulding prior location, traffic direction front surface is sprayed
Trickle stream 5 melts, and runs to de-molding position, and A face, traffic direction rear surface is melted by spray water flow 5, simultaneously as low temperature
Cold release within popsicle, the traffic direction front surface B face having melted deliquescing again can be frozen, but freeze degree and reduce.
Thus at the spray through atomization flow 3, once more soften, meet demoulding requirement.
Further, the atomization flow 40 of atomizing spray head is diagonal upward direction, the direction of described atomization flow obliquely with
The angle of vertical direction is that a, a are less than 145 degree more than 130 degree.To realize before atomization flow 40 can be sprayed onto mould 2
Face (B face), and be not sprayed onto on the bottom surface of mould 2, also avoid the atomization flow 40 because angle is excessive to be sprayed onto the top of production line
Face.
Further, the distance between described shower and described atomizing spray head is between 45mm to 55mm.First protecting
The position of card shower water is the center of before and after's mould, it is ensured that spray header is to two mould obverse thawing degree
It is equal.Atomizing spray head needs to do inching according to the thickness of different moulds from the distance of spray header.
Further, the translational speed of the mould of described ice cream assembly line be 15 rows/minute, the solidification point of freezing mould
For-35 DEG C, the distance between described shower and described atomizing spray head be 50.8mm, a be 137 °.The present invention is at tool
Under the working condition of body, set the distance between specific shower and described atomizing spray head and atomization flow obliquely
Direction, so ensure at specific production line, under the speed that particular mold moves, under specific cryogenic temperature, atomized water
Stream 40 can the most effectively be sprayed onto (B face) before mould 2, and is not sprayed onto on the bottom surface of mould 2, also avoids because of angle
Spend big and atomization flow 40 and be sprayed onto the end face of production line, do not result in drain spray, also do not result in many sprays, it is ensured that the demoulding
Effect and accuracy.Wherein, water yield is 1000L per hour, and including shower water and atomized water, wherein the atomization water yield is 100L/
Hour or left and right, water spray is 900L/ hour or left and right.Shower water is by the stainless steel tube injection that many internal diameters are 6mm
Going out, atomized water is ejected by atomizer, and atomized water is atomizing particle or the atomizing particle size of diameter 15-60 microns.
Spray water flow 5 and atomization flow 40 can individually regulating pondage and fogging degrees.To meet the requirement of different product.
The present invention makes location spray Power dissipation reductions.Mould is washed away and diminishes by location spray, the cold fall that the shower water after recovery absorbs
Low, the energy consumption of shower water heating apparatus reduces, and the utilization rate of shower water promotes simultaneously.
Present invention could apply to cold drink industry pattern popsicle line.
The foregoing is only the schematic detailed description of the invention of the present invention, be not limited to the scope of the present invention.For the present invention
Each ingredient can be mutually combined under conditions of not conflicting, any those skilled in the art, without departing from the present invention
Design and principle on the premise of done equivalent variations and amendment, the scope of protection of the invention all should be belonged to.
Claims (9)
1. a location spray stripper apparatus, is used for the demoulding from freezing mould of the popsicle on ice cream assembly line,
It is characterized in that, described location spray stripper apparatus includes:
Shower, is arranged on the mould at de-molding position and the centre position between the mould at demoulding prior location,
Described de-molding position is the position of popsicle abjection mould；The water (flow) direction of the outlet of described shower is straight up；Spray
The spray water flow of shower pipe makes injection flow rate suffered by the mould at de-molding position and the mould at demoulding prior location equal；
Atomizing spray head, is arranged on the mould at de-molding position and between the mould at described demoulding latter position, and
And, the outlet of described atomizing spray head produces atomization flow obliquely, and described atomization flow obliquely is towards the demoulding
Spraying before the mould of position, the direction of described atomization flow obliquely and the angle of vertical direction are a, folder
Angle a is less than 160 degree more than 100 degree.
2. location as claimed in claim 1 spray stripper apparatus, it is characterised in that the outlet of described shower is low
The bottom surface of each mould on described ice cream assembly line.
3. location as claimed in claim 2 spray stripper apparatus, it is characterised in that going out of described atomizing spray head
Mouth is less than the bottom surface of each mould on described ice cream assembly line.
4. location as claimed in claim 2 spray stripper apparatus, it is characterised in that angle a is more than 130 degree little
In 145 degree.
5. location as claimed in claim 2 spray stripper apparatus, it is characterised in that described shower and described mist
The distance changed between spray head is between 45mm to 55mm.
6. a popsicle release method, for by the demoulding from freezing mould of the popsicle on ice cream assembly line, it is special
Levying and be, described popsicle release method includes:
Step A: when the mould comprising popsicle runs to demoulding prior location, melts with the spray water flow of shower
The front surface of this mould；
Step B: then, this mould continues to move ahead, when this mould runs to de-molding position, with the spray of shower
Current melt the rear surface of this mould, meanwhile, melt the front surface of this mould with the atomization flow of atomizing spray head, complete
Become the demoulding.
7. popsicle release method as claimed in claim 6, it is characterised in that the atomization flow of atomizing spray head is
Diagonal upward direction, the direction of described atomization flow obliquely and the angle of vertical direction are a, and angle a is more than 130
Degree is less than 145 degree.
8. popsicle release method as claimed in claim 6, it is characterised in that described shower and described atomization spray
The distance drenched between head is between 45mm to 55mm.
9. popsicle release method as claimed in claim 6, it is characterised in that the mould of described ice cream assembly line
Translational speed be 15 rows/minute, the solidification point of freezing mould be-35 DEG C, and described shower sprays with described atomization
Drench the distance between head be 50.8mm, a be 137 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510332263.7A CN106306318B (en) | 2015-06-16 | 2015-06-16 | Positioning spraying demoulding device and ice cream demoulding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510332263.7A CN106306318B (en) | 2015-06-16 | 2015-06-16 | Positioning spraying demoulding device and ice cream demoulding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106306318A true CN106306318A (en) | 2017-01-11 |
| CN106306318B CN106306318B (en) | 2023-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510332263.7A Active CN106306318B (en) | 2015-06-16 | 2015-06-16 | Positioning spraying demoulding device and ice cream demoulding method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200980314Y (en) * | 2006-11-07 | 2007-11-28 | 南京浦园机械制造有限公司 | High effective energy-saving ice cream machine |
| CN201243599Y (en) * | 2008-08-18 | 2009-05-27 | 内蒙古伊利实业集团股份有限公司 | Demoulding sprayer of cooling drink production facility |
| US20110011852A1 (en) * | 2009-07-17 | 2011-01-20 | Mezquida Gisbert Miguel | Induction heating system for demolding food products |
| CN201781929U (en) * | 2010-09-26 | 2011-04-06 | 内蒙古蒙牛乳业（集团）股份有限公司 | Demoulding spray device |
| CN202311102U (en) * | 2011-11-30 | 2012-07-11 | 赵恩启 | Water ice sprayer |
| CN104222469A (en) * | 2013-06-18 | 2014-12-24 | 洛阳志振冷食机器厂 | Loss-free rapid demoulding method and loss-free rapid demoulding device of ice cream frozen foods |
-
2015
- 2015-06-16 CN CN201510332263.7A patent/CN106306318B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200980314Y (en) * | 2006-11-07 | 2007-11-28 | 南京浦园机械制造有限公司 | High effective energy-saving ice cream machine |
| CN201243599Y (en) * | 2008-08-18 | 2009-05-27 | 内蒙古伊利实业集团股份有限公司 | Demoulding sprayer of cooling drink production facility |
| US20110011852A1 (en) * | 2009-07-17 | 2011-01-20 | Mezquida Gisbert Miguel | Induction heating system for demolding food products |
| CN201781929U (en) * | 2010-09-26 | 2011-04-06 | 内蒙古蒙牛乳业（集团）股份有限公司 | Demoulding spray device |
| CN202311102U (en) * | 2011-11-30 | 2012-07-11 | 赵恩启 | Water ice sprayer |
| CN104222469A (en) * | 2013-06-18 | 2014-12-24 | 洛阳志振冷食机器厂 | Loss-free rapid demoulding method and loss-free rapid demoulding device of ice cream frozen foods |
Non-Patent Citations (1)
| Title |
|---|
| 王敏;格日乐图;: "喷雾水膜技术在雪糕生产中的应用" * |
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| Publication number | Publication date |
|---|---|
| CN106306318B (en) | 2023-04-28 |
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