CN106304457A - A kind of cylinder type Ore microwave pretreatment device and using method thereof - Google Patents

A kind of cylinder type Ore microwave pretreatment device and using method thereof Download PDF

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Publication number
CN106304457A
CN106304457A CN201610812750.8A CN201610812750A CN106304457A CN 106304457 A CN106304457 A CN 106304457A CN 201610812750 A CN201610812750 A CN 201610812750A CN 106304457 A CN106304457 A CN 106304457A
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CN
China
Prior art keywords
ore
microwave
treatment cavity
cylinder type
pretreatment device
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CN201610812750.8A
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Chinese (zh)
Inventor
钱功明
蔡爽
蔡先炎
刘威
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Wuhan University of Science and Engineering WUSE
Wuhan University of Science and Technology WHUST
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Wuhan University of Science and Engineering WUSE
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Priority to CN201610812750.8A priority Critical patent/CN106304457A/en
Publication of CN106304457A publication Critical patent/CN106304457A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/80Apparatus for specific applications

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Furnace Details (AREA)

Abstract

The present invention relates to a kind of cylinder type Ore microwave pretreatment device and using method thereof.Device includes that microwave generator group 2, microwave transparent layer 1, ore treatment cavity 3, described ore treatment cavity 3 are round metal cylindrical barrel, ore treatment cavity 3 outer layer covers overcoat 4;It is microwave generator group 2 inside described overcoat 4, microwave generator group 2 is by fixing connected mode, it is connected on microwave transparent layer 1, microwave transparent layer 1 is nested on ore treatment cavity 3, the front end of ore treatment cavity 3 is iron ore feeding hole 10, the lower section of ore treatment cavity 3 end is chiller 5, and described ore treatment cavity 3 is arranged on base 8.The present invention has simple in construction, continuous high-efficient safe and convenient to use, that be capable of Ore processes, the advantage of being easy to production practices.

Description

A kind of cylinder type Ore microwave pretreatment device and using method thereof
Technical field
The invention belongs to Ore microwave pretreatment technical field, be specifically related to a kind of cylinder type Ore microwave pretreatment device And using method.
Background technology
The degree of dissociation of mineral has important effect for ore dressing, and microwave treatment technology utilizes heterogeneity in Ore The difference of microwave absorbing property, dilatancy and heating rate and make Ore produce crack during rising gentle cooling rapidly, favorably Dissociating in mineral, reduces energy consumption.
But traditional microwave pretreatment apparatus structure is more complicated, and microwave current process Ore is all that indirect type processed Journey, it is impossible to enough realize microwave and the continuous high-efficient of Ore is processed, be unfavorable for commercial production.
" spiral conveying reaction device of a kind of band microwave heating " (CN 101733061 B) patented technology, this technology is One integrates microwave heating function, material conveying function and material reaction function, efficient by the integrated of height and employing Microwave heating reach the spiral conveying reaction device of energy-conservation purpose.Reaction unit by several standalone modules with necessarily Angle links composition, and wherein individual module is by motor, microwave generating apparatus, heat-insulation layer, wave transparent reactor wall, metal screw, company The parts compositions such as knot pipe.The entrance of reactor is connected with hopper, and material is drawn off from hopper by metal screw and each section of reaction Spin in device motion, complete reaction simultaneously.Complete equipment can use multiple for different material, technological requirement and field condition Mode connects to optimal reaction unit.This technical equipment of the patent simple in construction, versatility are high, applied widely.But it is this Equipment does not has preventer, understands human body cause bigger injury in production practices, and " the safety the 6th of electric heating device Point: the safety standard (GB 5959.6-2008) of industrial microwave firing equipment " microwave leaks energy at predetermined distance equipment 5 cm Intensity must not exceed 1mW/cm.
" a kind of apparatus and method realizing variable frequency microwave heating " (CN 104869679 A) patented technology, this patented technology Thering is provided a kind of apparatus and method realizing variable frequency microwave heating, the microwave utilizing travelling-wave tube to produce microwave signal generator is put Greatly, in being then input to the body of heater of microwave heating equipment, material is heated, it is achieved that the microwave frequency of output is adjustable, power Adjustable;Utilize magnetron to do assisted microwave synthesis source simultaneously, be conducive to being rapidly achieved required temperature, and structure letter in heating process Single, with low cost;Several assisted microwave synthesis sources are become circle-shaped with several variable frequency microwave sources and is evenly arranged in microwave heating equipment stove The outside of body, heating furnace inner chamber is provided with insulation material, and microwave source is connected with PLC by control circuit, and this heating devices heat is equal Even, high insulating effect, automaticity is high, and technique is simple.But this device can not be fast after not having chiller, ore treatment to complete Quickly cooling but, affects mineral disaggregation effect.
In a word, it is complicated to there is structure in existing microwave pretreatment Ore equipment, has potential safety hazard, it is impossible to enough realize microwave pair The continuous high-efficient of Ore processes, and is difficult to the deficiency of the aspects such as production practices.
And a kind of cylinder type Ore microwave pretreatment device can realize microwave and processes the continuous high-efficient of Ore and use The purpose of safe ready.
Summary of the invention
It is contemplated that overcome prior art defect, it is therefore an objective to provide a kind of simple in construction, safe and convenient to use, Neng Goushi Existing microwave processes, is easy to cylinder type Ore microwave pretreatment device and the user thereof of production practices to the continuous high-efficient of Ore Method.
For achieving the above object, the technical solution used in the present invention is: a kind of cylinder type Ore microwave pretreatment device, bag Including microwave generator group, microwave transparent layer, ore treatment cavity, described ore treatment cavity is round metal cylindrical barrel, Ore Process chambers outer layer covers overcoat;Being microwave generator group inside described overcoat, microwave generator group is connected by fixing Mode, is connected on microwave transparent layer, and microwave transparent layer is nested on ore treatment cavity, and the front end of ore treatment cavity is for entering Mine mouth, the lower section of ore treatment cavity end is chiller, and described ore treatment cavity is arranged on base.At Ore microwave Reason part connects each other with cooling segment and structurally the most independent.
Further, described microwave transparent layer is made up of pyroceram, is be nested on ore treatment cavity concentric Annulus.
It is further preferred that described microwave generator group has axially been spaced substantially equidistant 2~8 along cylinder in microwave treatment zone Group, often organizes and radially even 4~32 microwave generators is distributed.
Further, described ore treatment cavity tilts β angle, right angle setting connecting rod on base, described connecting rod with base For expansion link, described β angle lapping gradient is not more than 5 °.
Further, described ore treatment cavity connects actuating device.
Further, described overcoat is formed by stacking by tinfoil, pottery absorbing material, tinfoil, cover coating composition.Tinfoil Microwave reflection very capable, pottery absorbing material has the strongest wave-sucking performance, uses combinations thereof to be formed by stacking and can make Less and utilization rate is high in the leakage of microwave, safe and efficient.
Further, described chiller is vertical cylinder, and top is provided with annular conduit, has outside described annular conduit Water inlet pipe, inner side has one and irises out water hole.
The invention has the beneficial effects as follows: this device uses the cylinder of tilt adjustable, rotating metal tube and cooling Device forms, and cylinder can move in a circle with self, according to the motion mode of the different material of rotating speed during work Can be divided into and rush down formula, leave formula and centrifugal motion.Rush down formula and leave formula and have the effect of batch mixing, Ore can be made loose, also Microwave treatment Ore can be allowed the most uniform.The time of microwave treatment Ore is changed, for different Ores by adjusting inclination angle Use different angles, in addition, tilt to make the most spontaneous the moving downward of Ore, reach continuous work The purpose made;It is capable of microwave the continuous high-efficient of Ore is processed.
In apparatus of the present invention, Ore is drastically heated after entering microwave region, and the Ore processed enters chiller, Make Ore be cooled down in time, be unlikely to sizing.And using vertical cylinder, top is provided with the chiller of annular conduit and has cold Uniform advantage.Due to heterogeneity dilatancy and inotropic difference in Ore, Ore is caused easily to produce crack, favorably Process further in Ore.
In apparatus of the present invention, microwave generator group is by fixing connected mode, is connected to outside microwave transparent layer, along cylinder Axially it is spaced substantially equidistant 2~8 groups in microwave treatment zone, has often organized and radially even 4~32 microwave generators are distributed, can To increase and decrease as required, such arrangement processes Ore, and uniformly and microwave utilization rate is high.And there is microwave outside two ends and cylinder Overcoat, such microwave will not be revealed human body generation harm, this technology use safety, can put into commercial production, it is simple to raw Produce practice.
The present invention has simple in construction, continuous high-efficient safe and convenient to use, that be capable of Ore processes, it is real to be easy to produce The advantage trampled.
Accompanying drawing explanation
Fig. 1 is a kind of cylinder type Ore microwave pretreatment device facade view.
Fig. 2 is the sectional view of Ore microwave processing part in Fig. 1.
Fig. 3 is the structural representation of overcoat in Fig. 1.
In figure: 1-microwave transparent layer;2-microwave generator group;3-ore treatment cavity;4-overcoat;5-chiller; 6-water inlet pipe;7-apopore;8-base;9-connecting rod;10-iron ore feeding hole;11-face coat;12-pottery absorbing material;13-stannum Paper.
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, the most from start to finish Same or similar label represents same or similar element or has the element of same or like function.Below with reference to attached The embodiment that figure describes is exemplary, is only used for explaining the present invention, and is not considered as limiting the invention.
A kind of cylinder type Ore microwave pretreatment device, including microwave generator group 2, microwave transparent layer 1, ore treatment chamber Body 3, described ore treatment cavity 3 is round metal cylindrical barrel, ore treatment cavity 3 outer layer covers overcoat 4;Described overcoat Being microwave generator group 2 inside 4, microwave generator group 2, by fixing connected mode, is connected on microwave transparent layer 1, and microwave is saturating Crossing layer 1 to be nested on ore treatment cavity 3, the front end of ore treatment cavity 3 is iron ore feeding hole 10, ore treatment cavity 3 end Lower section is chiller 5, and described ore treatment cavity 3 is arranged on base 8.
Described microwave transparent layer 1 is made up of pyroceram, is the donut being nested on ore treatment cavity 3.
Described microwave generator group 2 has axially been spaced substantially equidistant 2~8 groups along cylinder in microwave treatment zone, and often group is along footpath To being evenly distributed with 4~32 microwave generators.
Described ore treatment cavity tilts β angle with base, and right angle setting connecting rod 9 on base, described connecting rod 9 is flexible Bar, described β angle lapping gradient is not more than 5 °.
Described ore treatment cavity 3 connects actuating device.
Described overcoat 4 is formed by stacking by tinfoil 13, pottery absorbing material 12, tinfoil 13, face coat 11 combination.
Described chiller 5 is vertical cylinder, and top is provided with annular conduit, has water inlet pipe 6 outside described annular conduit, Inner side has one and irises out water hole 7.
The using method of a kind of cylinder type Ore microwave pretreatment device, uses step as follows:
S1, regulation cylinder inclination angle, if handled Ore is constant, be directly entered S2;
S2, Ore are fed by iron ore feeding hole 10;
S3, interior metal pipe rotate about the axis;
S4, Ore advance at metal tube internal coiling;
S5, microwave generator are started working, and Ore moves to microwave treatment district and processes;
Ore after S6, process is discharged via ore treatment cavity 3, falls in chiller 5, and now, apopore 7 starts spray Water;
S7, Ore and water are discharged by chiller 5.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not These embodiments can be carried out multiple change in the case of departing from the principle of the present invention and objective, revise, replace and modification, this The scope of invention is limited by claim and equivalent thereof.

Claims (8)

1. a cylinder type Ore microwave pretreatment device, including microwave generator group (2), microwave transparent layer (1), ore treatment Cavity (3), it is characterised in that described ore treatment cavity (3) is round metal cylindrical barrel, ore treatment cavity (3) outer layer covers Overcoat (4);Described overcoat (4) the inside be microwave generator group (2), microwave generator group (2) by fixing connected mode, Being connected on microwave transparent layer (1), microwave transparent layer (1) is nested on ore treatment cavity (3), ore treatment cavity (3) Front end is iron ore feeding hole (11), and the lower section of ore treatment cavity (3) end is chiller (5), and described ore treatment cavity (3) is pacified It is contained on base (8).
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described microwave transparent Layer (1) is made up of pyroceram, is the donut being nested on ore treatment cavity (3).
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described microwave occurs Device group (2) has axially been spaced substantially equidistant 2~8 groups along cylinder in microwave treatment zone, often organizes and radially even is distributed 4~32 Microwave generator.
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described ore treatment Cavity tilts β angle with base, and right angle setting connecting rod (9) on base, described connecting rod (9) is expansion link, and described β angle lapping gradient is not More than 5 °.
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described ore treatment Cavity (3) connects actuating device.
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described overcoat (4) It is formed by stacking by tinfoil (13), pottery absorbing material (12), tinfoil (13), face coat (11) combination.
A kind of cylinder type Ore microwave pretreatment device the most according to claim 1, it is characterised in that described chiller (5) being vertical cylinder, top is provided with annular conduit, has water inlet pipe (6) outside described annular conduit, and inner side has one and irises out water Hole (7).
8. the using method of the employing a kind of cylinder type Ore microwave pretreatment device described in any one of claim 1-7, it is special Levy step to be:
S1, regulation cylinder inclination angle, if handled Ore is constant, be directly entered S2;
S2, Ore are fed by iron ore feeding hole (10);
S3, interior metal pipe rotate about the axis;
S4, Ore advance at metal tube internal coiling;
S5, microwave generator are started working, and Ore moves to microwave treatment district and processes;
Ore after S6, process is discharged via ore treatment cavity (3), falls in chiller (5), and now, apopore (7) is opened Begin water spray;
S7, Ore and water are discharged by chiller (5).
CN201610812750.8A 2016-09-09 2016-09-09 A kind of cylinder type Ore microwave pretreatment device and using method thereof Pending CN106304457A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107661739A (en) * 2017-11-27 2018-02-06 云南民族大学 A kind of multidigit microwave reactor preparation method with reflection cavity
CN108684099A (en) * 2018-05-11 2018-10-19 东北大学 Fracturing HIGH-POWERED MICROWAVES coaxial heater in a kind of engineering rock mass hole
CN113645730A (en) * 2021-07-14 2021-11-12 北京荣露材料科技有限公司 Coal gangue microwave heat treatment equipment
WO2021227120A1 (en) * 2020-05-09 2021-11-18 东北大学 Gravity-type double-pipe microwave grinding assisting device capable of controlling thickness of ore and use method therefor

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107661739A (en) * 2017-11-27 2018-02-06 云南民族大学 A kind of multidigit microwave reactor preparation method with reflection cavity
CN108684099A (en) * 2018-05-11 2018-10-19 东北大学 Fracturing HIGH-POWERED MICROWAVES coaxial heater in a kind of engineering rock mass hole
CN108684099B (en) * 2018-05-11 2020-09-29 东北大学 High-power microwave coaxial heater for in-hole fracturing of engineering rock mass
WO2021227120A1 (en) * 2020-05-09 2021-11-18 东北大学 Gravity-type double-pipe microwave grinding assisting device capable of controlling thickness of ore and use method therefor
CN113645730A (en) * 2021-07-14 2021-11-12 北京荣露材料科技有限公司 Coal gangue microwave heat treatment equipment
CN113645730B (en) * 2021-07-14 2023-09-01 北京荣露材料科技有限公司 Gangue microwave heat treatment equipment

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Application publication date: 20170104