CN106298081B - A kind of cable talcum powder coating unit - Google Patents
A kind of cable talcum powder coating unit Download PDFInfo
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- CN106298081B CN106298081B CN201610919039.2A CN201610919039A CN106298081B CN 106298081 B CN106298081 B CN 106298081B CN 201610919039 A CN201610919039 A CN 201610919039A CN 106298081 B CN106298081 B CN 106298081B
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 title claims abstract description 104
- 239000011248 coating agent Substances 0.000 title claims abstract description 41
- 238000000576 coating method Methods 0.000 title claims abstract description 41
- 229920002545 silicone oil Polymers 0.000 claims abstract description 47
- 239000007921 spray Substances 0.000 claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 82
- 238000003756 stirring Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000009413 insulation Methods 0.000 abstract description 11
- 229910052623 talc Inorganic materials 0.000 abstract description 4
- 235000012222 talc Nutrition 0.000 abstract description 4
- 239000000454 talc Substances 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 56
- 238000010586 diagram Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lubricants (AREA)
- Fats And Perfumes (AREA)
Abstract
本发明公开了一种电缆用滑石粉涂覆装置，其结构特点是：所述气动隔膜泵通过输油管连接硅油喷枪，输油管上设置有电磁阀，硅油喷枪一侧设有喷雾浓度检测传感器，所述硅油喷枪和电磁阀、喷雾浓度检测传感器安装在过油装置主箱内，过油装置主箱下端通过管道连接供油罐，在过油装置主箱二侧分别为绝缘单线的进口处和出口处，在进口处和出口处分别设置有多线槽的第一过线导轮，其出口处外侧设有海绵块。本发明的优点是：该涂覆装置同时满足单根和多根绝缘单线滑石粉涂覆功能，并且不会发生混线和绝缘表面刮擦等品质问题；具备滑石粉烘干功能避免因天气过潮造成滑石粉涂覆问题。
The invention discloses a talcum powder coating device for cables. Its structural features are: the pneumatic diaphragm pump is connected to a silicone oil spray gun through an oil delivery pipe, an electromagnetic valve is arranged on the oil delivery pipe, and a spray concentration detection sensor is arranged on one side of the silicone oil spray gun. The silicone oil spray gun, solenoid valve and spray concentration detection sensor are installed in the main box of the oil passing device. The lower end of the main box of the oil passing device is connected to the oil supply tank through a pipeline. The two sides of the main box of the oil passing device are the inlet and outlet of the insulating single line respectively. The entrance and the exit are respectively provided with the first wire passing guide wheel with multiple grooves, and the outside of the exit is provided with a sponge block. The advantages of the present invention are: the coating device satisfies the talcum powder coating function of single and multiple insulating single wires at the same time, and quality problems such as mixed wires and insulation surface scratches do not occur; Moisture causes talc coating problems.
Description
技术领域technical field
本发明涉及一种电缆领域，具体涉及一种电缆用滑石粉涂覆装置。The invention relates to the field of cables, in particular to a talcum powder coating device for cables.
背景技术Background technique
通常电缆因绝缘层被护套层紧密包覆，在制造过程中需要在绝缘层和护套层之间均匀涂覆一定量的滑石粉，保证绝缘和护套可剥离并且具有一定的剥离力。剥离力不能过大，过大会导致使用中，难以剥离；剥离力不能过小，过小会使绝缘和护套容易脱离，不便于使用加工。Usually the cable is tightly covered by the sheath layer due to the insulation layer. During the manufacturing process, a certain amount of talc powder needs to be evenly coated between the insulation layer and the sheath layer to ensure that the insulation and sheath can be stripped and have a certain peeling force. The peeling force should not be too large, which will make it difficult to peel off during use; the peeling force should not be too small, as the insulation and sheath will be easily separated, which is not convenient for use and processing.
现有滑石粉涂覆装置在使用中存在以下问题：（1）滑石粉涂覆量时而过多，时而过少；局部中会造成上表面过多，下表面过少等问题；造成电缆外径不稳定，剥离力不稳定以及产品质量问题；（2）现有滑石粉涂覆装置通常仅适用单根绝缘单线，本设备同时满足单根和多根绝缘单线滑石粉涂覆功能，并且不会发生混线和绝缘表面刮擦等品质问题；（3）本装置为了确保滑石粉均匀涂覆增加了硅油涂覆装置（硅油本身有一定粘度），保证硅油均匀涂覆绝缘单线表面，在进入滑石粉涂覆装置时，可以均匀粘附一定量的滑石粉，通过与出口处海绵块配合避免了滑石粉涂覆量过大和绝缘表面局部过大的现象。（4）滑石粉俗称碳酸钙，具有吸潮性，本装置具备滑石粉烘干功能避免因天气过潮造成滑石粉涂覆问题。The existing talcum powder coating device has the following problems in use: (1) The amount of talc powder coating is sometimes too much and sometimes too little; in some cases, it will cause problems such as too much upper surface and too little lower surface; Unstable, unstable peeling force and product quality problems; (2) The existing talcum powder coating device is usually only suitable for a single insulated single wire. Quality problems such as mixed wires and insulation surface scratches occur; (3) In order to ensure the uniform coating of talcum powder, this device has added a silicone oil coating device (silicon oil itself has a certain viscosity) to ensure that the silicone oil is evenly coated on the surface of the insulating single wire. When the powder coating device is used, a certain amount of talc powder can be evenly adhered, and the phenomenon of excessive talcum powder coating and local excessively large insulation surface can be avoided by cooperating with the sponge block at the outlet. (4) Talc powder, commonly known as calcium carbonate, has moisture absorption. This device has the function of drying talc powder to avoid the problem of talcum powder coating caused by excessive humidity in the weather.
如何改善以上技术问题是该领域技术人员面临的一个非常艰巨的难题。现有电缆规格中，如民用电线BVV、RVV、VVF、光伏电缆等线缆均需要在绝缘层和护套层之间涂覆滑石粉。VVF电缆为例，由不同芯数的绝缘体组成，在生产过程中需要在所有绝缘需要对各种不同颜色单线定位，均匀涂覆一定量的滑石粉。申请号为201320740220.9《旋转涂滑石粉装置》、201320893205.8《一种电缆滑石粉涂覆装置》，属于在现有滑石粉填充装置的小的改动，不能满足滑石粉涂覆量的可控，以及剥离力可控。How to improve the above technical problems is a very difficult problem faced by those skilled in the art. In the existing cable specifications, cables such as civil wires BVV, RVV, VVF, and photovoltaic cables need to be coated with talcum powder between the insulation layer and the sheath layer. For example, VVF cable is composed of insulators with different numbers of cores. During the production process, it is necessary to position all the insulations of various colors and evenly coat a certain amount of talcum powder. The application numbers are 201320740220.9 "Rotary Talcum Powder Coating Device", 201320893205.8 "A Cable Talcum Powder Coating Device", which belong to the small modification of the existing talcum powder filling device, which cannot meet the controllability of the talcum powder coating amount and the peeling off The force is controllable.
发明内容Contents of the invention
本发明的目的在于提供一种电缆用滑石粉涂覆装置，该涂覆装置同时满足单根和多根绝缘单线滑石粉涂覆功能，并且不会发生混线和绝缘表面刮擦等品质问题；具备滑石粉烘干功能避免因天气过潮造成滑石粉涂覆问题。The object of the present invention is to provide a talcum powder coating device for cables, which can simultaneously meet the talcum powder coating function of single and multiple insulating single wires, and will not cause quality problems such as mixed wires and scratches on the insulating surface; Equipped with talcum powder drying function to avoid talcum powder coating problems caused by excessive humidity.
本发明采用如下的技术方案：一种电缆用滑石粉涂覆装置，包括过油装置和过滑石粉装置；其特征在于：The present invention adopts the following technical scheme: a talcum powder coating device for cables, including an oil passing device and a talcum powder passing device; it is characterized in that:
所述过油装置包括气动隔膜泵、输油管、电磁阀、硅油喷枪、喷雾浓度检测传感器、供油罐、过油主箱、第一过线导轮；在过油主箱两侧具有供电缆通过的过油进线口和过油出线口，在过油进线口和过油出线口处分别具有引导电缆通过的第一过线导轮，在过油主箱内具有盛有硅油的供油罐和气动隔膜泵；所述气动隔膜泵通过输油管连接硅油喷枪，输油管上设置有电磁阀，硅油喷枪一侧设有喷雾浓度检测传感器，所述硅油喷枪和电磁阀、喷雾浓度检测传感器安装在过油主箱内，过油主箱下端通过管道连接供油罐；The oil passing device includes a pneumatic diaphragm pump, an oil delivery pipe, a solenoid valve, a silicone oil spray gun, a spray concentration detection sensor, an oil supply tank, an oil passing main box, and a first wire passing guide wheel; The oil-passing inlet and the oil-passing outlet of the oil-passing line have the first line-passing guide wheel to guide the cable to pass through the oil-passing line-entry and the oil-passing line respectively, and there is an oil supply tank filled with silicone oil in the oil-passing main box. tank and a pneumatic diaphragm pump; the pneumatic diaphragm pump is connected to the silicone oil spray gun through the oil delivery pipe, a solenoid valve is arranged on the oil delivery pipe, and a spray concentration detection sensor is arranged on one side of the silicone oil spray gun, and the silicone oil spray gun, the solenoid valve and the spray concentration detection sensor are installed in the process In the oil main tank, the lower end of the oil main tank is connected to the oil supply tank through a pipeline;
所述过滑石粉装置包括过粉主箱、过粉箱箱盖、第二过线导轮、过粉导轮、定位轮、隔板；所述过粉主箱的两侧分别为过粉进线口和过粉出线口，过粉主箱的上端设有过粉箱箱盖，所述过粉主箱的下部盛有滑石粉，在过粉主箱内设置有两个等高的第二过线导轮，在两个第二过线导轮之间设置有过粉导轮，设置在第二过线导轮之间的过粉导轮高度低于过线导轮，所述过粉导轮的底部圆周侵入在滑石粉内，使得经第二过线导轮和过粉导轮引导的电缆经过过粉主箱下部的滑石粉，从而在经过过油装置涂覆有硅油的电缆外部再涂覆上滑石粉；在过粉出线口处的第二过线导轮与过粉出线口之间设有隔板，隔板一侧设有海绵块和定位轮。The talc powder passing device comprises a powder passing main box, a powder passing box cover, a second wire passing guide wheel, a powder passing guide wheel, a positioning wheel, and a partition; The upper end of the powder passing main box is provided with a powder passing box cover, and the lower part of the powder passing main box is filled with talc powder, and two equal-height second The wire passing guide wheel is provided with a powder passing guide wheel between the two second wire passing guide wheels, and the height of the powder passing guide wheel arranged between the second wire passing guide wheels is lower than that of the wire passing guide wheel The bottom circumference of the guide wheel is intruded into the talcum powder, so that the cable guided by the second wire passing guide wheel and the powder passing guide wheel passes through the talcum powder in the lower part of the powder passing main box, so that the outside of the cable coated with silicone oil after passing through the oil passing device Then apply talcum powder; a partition is set between the second wire passing guide wheel at the powder passing outlet and the powder passing outlet, and a sponge block and a positioning wheel are arranged on one side of the partition.
所述第一过线导轮、第二过线导轮和过粉导轮具有相互对应的多道过线槽；The first wire passing guide wheel, the second wire passing guide wheel and the powder passing guide wheel have multiple wire passing grooves corresponding to each other;
所述绝缘单线通过过油装置的进口处到出口处，再进入过滑石粉装置的进口处到出口处。The insulated single wire passes from the inlet to the outlet of the oil passing device, and then enters from the inlet to the outlet of the talcum powder device.
特别地，在过油主箱的过油出线口外侧设有海绵块，用于擦拭电缆外部过多的硅油。In particular, a sponge block is provided outside the oil outlet of the oil main box to wipe off excess silicone oil outside the cable.
特别地，在过粉主箱的过粉出线口内侧设有海绵块，用于擦拭电缆外部过多的滑石粉。In particular, there is a sponge block inside the powder outlet of the main box for wiping off excess talcum powder on the outside of the cable.
特别地，所述过滑石粉装置下端设有搅拌电机，搅拌螺杆设置在过粉主箱的底部，所述搅拌螺杆外接同步轮，搅拌电机通过同步轮连接搅拌螺杆。In particular, the lower end of the talcum powder passing device is provided with a stirring motor, and the stirring screw is arranged at the bottom of the powder passing main box. The stirring screw is externally connected with a synchronous wheel, and the stirring motor is connected to the stirring screw through the synchronous wheel.
特别地，所述所述搅拌螺杆的叶片相向设置，用于将过粉主箱两侧的滑石粉向中间推送。In particular, the blades of the agitating screw are arranged opposite to each other, and are used to push the talc powder on both sides of the powder-processing main box to the middle.
特别地，所述过粉主箱的下部还设置有检测滑石粉高度的料位传感器，所述过粉主箱上部还设置有供粉料斗，所述料位传感器将料位信息传输给供粉料斗，实现自动供料。In particular, the lower part of the powder passing main box is also provided with a material level sensor for detecting the height of talcum powder, and the upper part of the powder passing main box is also provided with a powder supply hopper, and the material level sensor transmits the material level information to the powder supply Hopper for automatic feeding.
特别地，所述过油装置主箱通过装置支架支撑，具有一定的高度，所述过油装置主箱一侧设有窥视窗。In particular, the main box of the oil passing device is supported by a device bracket and has a certain height, and a viewing window is provided on one side of the main box of the oil passing device.
本发明的优点是：该涂覆装置同时满足单根和多根绝缘单线滑石粉涂覆功能，并且不会发生混线和绝缘表面刮擦等品质问题；具备滑石粉烘干功能避免因天气过潮造成滑石粉涂覆问题。The advantages of the present invention are: the coating device satisfies the talcum powder coating function of single and multiple insulating single wires at the same time, and quality problems such as mixed wires and insulation surface scratches do not occur; Moisture causes talc coating problems.
附图说明Description of drawings
图1 是本发明的电缆用滑石粉涂覆装置的结构简图。Fig. 1 is a schematic structural diagram of the talc powder coating device for cables of the present invention.
图2 是本发明的滑石粉涂覆装置的过油装置的结构简图。Fig. 2 is a schematic structural diagram of the oil passing device of the talcum powder coating device of the present invention.
图3 是本发明滑石粉涂覆装置的过滑石粉装置结构简图。Fig. 3 is a schematic structural diagram of the talcum powder coating device of the present invention.
图4 是本发明的电缆用滑石粉涂覆装置的滑石粉填充机第一过线导轮图。Fig. 4 is a diagram of the first wire passing guide wheel of the talc powder filling machine of the talc powder coating device for cables of the present invention.
在图中， 10-过油装置,101-气动隔膜泵、102-输油管、103-电磁阀、104-硅油喷枪、105-喷雾浓度检测传感器、106-供油罐、107-装置支架、108-过油主箱、109-第一过线导轮、110-窥视窗、111-海绵块；In the figure, 10-oil passing device, 101-pneumatic diaphragm pump, 102-oil delivery pipe, 103-solenoid valve, 104-silicon oil spray gun, 105-spray concentration detection sensor, 106-oil supply tank, 107-device bracket, 108- Oil passing main box, 109-the first line passing guide wheel, 110-peep window, 111-sponge block;
20-过滑石粉装置,201-过粉主箱、202-过粉箱箱盖、203-供粉料斗、204-搅拌电机、205-同步轮、206-搅拌螺杆、207-料位传感器、208-第二过线导轮、209-过粉导轮、210-海绵块、211-定位轮、212-隔板，213、滑石粉。20-Talc powder device, 201-Powder main box, 202-Powder box cover, 203-Powder supply hopper, 204-Stirring motor, 205-Synchronous wheel, 206-Stirring screw, 207-Level sensor, 208 -the second line guide wheel, 209-powder guide wheel, 210-sponge block, 211-locating wheel, 212-partition plate, 213, talcum powder.
具体实施方式detailed description
如图1-4所示，本发明的电缆用滑石粉涂覆装置由过油装置10和过滑石粉装置20组成。过油装置包括气动隔膜泵101、输油管102、电磁阀103、硅油喷枪104、喷雾浓度传感器105、供油罐106、过油主箱108、第一过线导轮109、海绵块111。过滑石粉装置20包括过粉主箱201、过粉箱箱盖202、供粉料斗203、搅拌电机204、同步轮205、搅拌螺杆206、料位传感器207、第二过线导轮208、过粉导轮209、海绵块210、定位轮211、隔板212。所述气动隔膜泵101通过输油管102连接硅油喷枪104，输油管102上设置有电磁阀103，硅油喷枪104一侧设有喷雾浓度传感器105，所述硅油喷枪104和电磁阀103、喷雾浓度传感器105安装在过油主箱内，过油主箱108下端通过管道连接供油罐106，在过油主箱两侧分别为过油进线口和过油出线口，供多根绝缘单线通过，在过油进线口和过油出线口分别设置有多线槽的第一过线导轮，用于引导绝缘单根通过过油装置。其过油出线口外侧设有海绵块111，用于擦除多余的硅油，使得硅油均匀涂抹在每个绝缘单线的外壁上。As shown in FIGS. 1-4 , the talcum powder coating device for cables of the present invention consists of an oil passing device 10 and a talc powder passing device 20 . The oil passing device includes a pneumatic diaphragm pump 101, an oil delivery pipe 102, a solenoid valve 103, a silicone oil spray gun 104, a spray concentration sensor 105, an oil supply tank 106, an oil passing main tank 108, a first wire passing guide wheel 109, and a sponge block 111. The talcum powder device 20 includes a powder main box 201, a powder box cover 202, a powder supply hopper 203, a stirring motor 204, a synchronous wheel 205, a stirring screw 206, a material level sensor 207, a second wire guide wheel 208, a Powder guide wheel 209, sponge block 210, positioning wheel 211, dividing plate 212. The pneumatic diaphragm pump 101 is connected to the silicone oil spray gun 104 through the oil delivery pipe 102, the oil delivery pipe 102 is provided with a solenoid valve 103, and the silicone oil spray gun 104 side is provided with a spray concentration sensor 105, and the silicone oil spray gun 104, solenoid valve 103, and spray concentration sensor 105 are installed In the oil main box, the lower end of the oil main box 108 is connected to the oil supply tank 106 through a pipeline. On both sides of the oil main box, there are respectively oil inlets and oil outlets for multiple insulated single wires to pass through. The oil inlet and the oil outlet are respectively provided with a first wire guide wheel with multiple slots, which are used to guide the insulating single wire to pass through the oil device. A sponge block 111 is provided on the outside of the oil outlet, which is used to wipe off excess silicone oil, so that the silicone oil is evenly applied to the outer wall of each insulating single wire.
所述过粉主箱201的两侧分别为过粉进线口和过粉出线口，过粉主箱201的上端设有过粉箱箱盖202，过粉箱箱盖202上设有供粉料斗203，过粉主箱201为锥形结构，在过粉主箱201内部设有两个第二过线导轮208、一个过粉导轮209。第二过线导轮平行设置，设置在二者之间的过粉导轮209高度低于过线导轮，使得过粉导轮的底部圆周侵入在滑石粉料内。多根绝缘单线从第二过线导轮208的上侧穿过，然后从过粉导轮的下侧穿过，再穿过另一个第二过线导轮208的上侧，从过粉出线口穿出。也就是说，喷涂好硅油的绝缘单线经过过线导轮208和过粉导轮209，在过粉导轮209底部与滑石粉接触，将多根绝缘单线表面充分与滑石粉接触，并粘附一定量的滑石粉。在过粉出线口处的第二过线导轮208与过粉出线口之间设有隔板212，隔板212一侧设有海绵块210和定位轮211，多根绝缘单线从过粉出线口经定位轮211进入下一工序。The two sides of described powder passing main box 201 are respectively powder passing inlet and powder passing outlet, and the upper end of powder passing main box 201 is provided with powder passing box box cover 202, and powder passing box box cover 202 is provided with powder supplying box cover 202. The hopper 203 and the powder passing main box 201 are conical structures, and two second thread passing guide wheels 208 and one powder passing guide wheel 209 are arranged inside the powder passing main box 201 . The second wire-passing guide wheel is arranged in parallel, and the height of the powder-passing guide wheel 209 arranged between the two is lower than the wire-passing guide wheel, so that the bottom circumference of the powder-passing guide wheel invades in the talc powder. A plurality of insulated single wires pass through the upper side of the second wire passing guide wheel 208, then pass through the underside of the powder passing guide wheel, and then pass through the upper side of another second wire passing guide wheel 208, and pass through the powder passing guide wheel. mouth out. That is to say, the insulating single wire sprayed with silicone oil passes through the wire passing guide wheel 208 and the powder passing guide wheel 209, and contacts the talc powder at the bottom of the powder passing guide wheel 209, and the surfaces of the multiple insulating single wires are fully contacted with the talcum powder and adhered A certain amount of talcum powder. A partition 212 is provided between the second wire passing guide wheel 208 at the powder passing outlet and the powder passing outlet, and a sponge block 210 and a positioning wheel 211 are arranged on one side of the partition 212, and multiple insulated single wires go out from the powder passing The mouth passes through the positioning wheel 211 and enters the next process.
以上是结合附图描述了过油装置10和过滑石粉装置20的结构，过滑石粉装置20安装在过油装置10的下游，也就是过粉进线口位于过油出线口的下游，多根绝缘单线通过过油装置10的过油进线口到过油出线口，在多根绝缘单线表面喷涂一定量的硅油，再进入过滑石粉装置20的过粉进线口到过粉出线口，利用硅油表面粘度均匀粘附一定量的滑石粉，即可将滑石粉均匀涂覆在绝缘单线的外壁上。The above has described the structure of the oil passing device 10 and the talcum powder device 20 in conjunction with the accompanying drawings. The talcum powder device 20 is installed downstream of the oil passing device 10, that is, the powder inlet is positioned at the downstream of the oil outlet. The single insulated wire passes through the oil inlet of the oil passing device 10 to the oil outlet, sprays a certain amount of silicone oil on the surface of multiple insulated single wires, and then enters the powder inlet of the talcum powder device 20 to the powder outlet. , using the surface viscosity of the silicone oil to evenly adhere a certain amount of talcum powder, the talcum powder can be evenly coated on the outer wall of the insulating single wire.
如图1所示：绝缘单线在经过过油装置10，在多根绝缘单线表面喷涂一定量的硅油，再经过过粉装置20，利用硅油表面粘度均匀粘附一定量的滑石粉，通过海绵块210时可以将过于滑石粉擦掉，避免因滑石粉过多造成成品电缆异常。As shown in Figure 1: after the insulating single wire passes through the oil passing device 10, a certain amount of silicone oil is sprayed on the surface of multiple insulating single wires, and then passes through the powder passing device 20, and a certain amount of talcum powder is evenly adhered to the surface of the silicone oil by using the viscosity of the silicone oil, and passed through the sponge block Excessive talcum powder can be wiped off at 210 to avoid abnormality of the finished cable caused by excessive talcum powder.
此外，本发明所述过油主箱通过装置支架支撑，具有一定的高度，所述过油主箱一侧设有窥视窗。In addition, the main oil passing tank of the present invention is supported by a device bracket and has a certain height, and a viewing window is provided on one side of the main oil passing tank.
如图2所示，气动隔膜泵101将压缩空气和硅油溶液（硅油溶液由纯硅油和水以一定比例进行调和，优选浓度为1:1）经过输油管102路输送到硅油喷枪104，在硅油喷枪104中经过雾化，打散，均匀的喷涂在多根绝缘单线表面和过油主箱108内，其中电磁阀103可以调节硅油喷枪104喷涂硅油的浓度，喷雾浓度检测传感器105可以自行检测过油主箱108内雾化硅油的浓度，操作人员可以根据浓度情况调节电磁阀103进而调节硅油喷枪104喷涂硅油的浓度。多根绝缘单线表面喷涂硅油过量时，通过海绵块111可以擦拭掉多余硅油液体。过油主箱108下部呈锥形，雾化硅油吸附在主箱壁凝结成硅油液滴后，受重力影响会自动回收到供油罐106中重复利用，全程纯净无异物。其中，因多根绝缘单线同时喷涂，避免相互并在一起，在装置进线口和出线口分别设置有多线槽的第一过线导轮109。所述过油主箱108通过装置支架107支撑，具有一定的高度，所述过油主箱一侧设有窥视窗110。As shown in Figure 2, the pneumatic diaphragm pump 101 transports compressed air and silicone oil solution (the silicone oil solution is mixed with pure silicone oil and water in a certain ratio, preferably at a concentration of 1:1) to the silicone oil spray gun 104 through the oil pipeline 102, and the silicone oil spray gun 104 is atomized, dispersed, and evenly sprayed on the surface of multiple insulated single wires and the oil-passing main tank 108, wherein the solenoid valve 103 can adjust the concentration of silicone oil sprayed by the silicone oil spray gun 104, and the spray concentration detection sensor 105 can detect the oil by itself The concentration of the atomized silicone oil in the main tank 108, the operator can adjust the solenoid valve 103 and then adjust the concentration of the silicone oil sprayed by the silicone oil spray gun 104 according to the concentration. When excessive silicone oil is sprayed on the surfaces of multiple insulated single wires, the excess silicone oil liquid can be wiped off by the sponge block 111 . The lower part of the oil-passing main tank 108 is conical. After the atomized silicone oil is adsorbed on the wall of the main tank and condenses into silicone oil droplets, it will be automatically recycled to the oil supply tank 106 for reuse under the influence of gravity. The whole process is pure and free of foreign matter. Wherein, because a plurality of insulated single wires are sprayed at the same time, avoiding being merged together, the first wire passing guide wheels 109 with multiple wire grooves are respectively arranged at the wire inlet and outlet of the device. The oil passing main tank 108 is supported by the device bracket 107 and has a certain height, and a viewing window 110 is provided on one side of the oil passing main tank.
此外，过滑石粉装置20设有供粉料斗203和阻旋式料位传感器207，阻旋式料位传感器207将料位信息发送给供粉料斗203，当阻旋式料位传感器207测量滑石粉位置低于设定要求时，将自动控制供粉料斗203自动下放滑石粉。In addition, the talc powder passing device 20 is provided with a powder supply hopper 203 and an anti-rotation type material level sensor 207, and the anti-rotation type material level sensor 207 sends the material level information to the powder supply hopper 203, when the anti-rotation type material level sensor 207 measures the talc When the powder position is lower than the set requirement, the powder supply hopper 203 will be automatically controlled to release the talc powder automatically.
此外，过滑石粉装置20下端设有搅拌电机204，搅拌螺杆206设置在过粉主箱201的底部，所述搅拌螺杆206外接同步轮205，搅拌电机204通过同步轮205传动到搅拌螺杆206，进行不停的搅拌避免滑石粉结块。并且，搅拌螺杆206搅拌叶片相向设置，在搅拌滑石粉213时，可以将两边的滑石粉推向中间部位，可以更充分的与绝缘单线向接触。此外，同时过滑石粉装置20前后设置加热板可以为滑石粉供热，避免滑石粉受潮结块。在2个过线导轮208、In addition, the lower end of the talcum powder device 20 is provided with a stirring motor 204, and the stirring screw 206 is arranged at the bottom of the powder passing main box 201. The stirring screw 206 is externally connected with a synchronous wheel 205, and the stirring motor 204 is transmitted to the stirring screw 206 by the synchronous wheel 205. Stir constantly to avoid lumps of talcum powder. Moreover, the stirring blades of the stirring screw 206 are arranged opposite to each other. When stirring the talcum powder 213, the talcum powder on both sides can be pushed to the middle part, and can more fully contact with the insulating single line. In addition, setting heating plates before and after the talcum powder device 20 can supply heat for the talcum powder, so as to prevent the talcum powder from being wetted and agglomerated. In 2 wire passing guide wheels 208,
过粉导轮209、过线小导轮平行设置过线限位槽，避免在快速运转过程中多根绝缘单线相互靠拢，影响粘粉效果。The powder-passing guide wheel 209 and the small thread-passing guide wheel are provided with line-passing limiting grooves in parallel, so as to avoid multiple insulated single lines approaching each other during fast operation, which will affect the powder-sticking effect.
如图3所示：喷涂好硅油的绝缘单线经过过线导轮208和过粉导轮209，在过粉导轮209底部与滑石粉接触，将绝缘单线表面充分与滑石粉接触，并粘附一定量的滑石粉，经过出口处海绵块210将多余的滑石粉擦掉，避免滑石粉过多造成电缆不良。过滑石粉装置20设有供粉料斗203和阻旋式料位传感器207，当阻旋式料位传感器207测量滑石粉位置低于设定要求时，将自动控制供粉料斗203自动下放滑石粉。过滑石粉装置20下端设有搅拌电机204，搅拌电机204通过同步轮205传动到搅拌螺杆206，进行不停的搅拌避免滑石粉结块，搅拌螺杆206搅拌叶片相向设置，在搅拌滑石粉213时，可以将两边的滑石粉推向中间部位，可以更充分的与绝缘单线向接触。同时过滑石粉装置20前后设置加热板可以为滑石粉供热，避免滑石粉受潮结块。在2个过线导轮208、过粉导轮209、过线小导轮平行设置过线限位槽，避免在快速运转过程中多根绝缘单线相互靠拢，影响粘粉效果。As shown in Figure 3: the insulating single wire sprayed with silicone oil passes through the wire passing guide wheel 208 and the powder passing guide wheel 209, and contacts the talc powder at the bottom of the powder passing guide wheel 209, fully contacts the surface of the insulating single wire with the talcum powder, and adheres A certain amount of talcum powder is wiped off by the sponge block 210 at the exit to avoid excessive talcum powder causing defective cables. The talcum powder passing device 20 is equipped with a powder supply hopper 203 and a rotary-resistance material level sensor 207. When the rotary-resistance material level sensor 207 measures that the position of the talcum powder is lower than the set requirement, the powder supply hopper 203 will be automatically controlled to release the talcum powder automatically. . The lower end of the talcum powder device 20 is provided with a stirring motor 204, and the stirring motor 204 is transmitted to the stirring screw 206 through the synchronous wheel 205, and non-stop stirring is carried out to avoid caking of the talcum powder. The stirring blades of the stirring screw 206 are arranged opposite to each other. , can push the talcum powder on both sides to the middle part, and can more fully contact with the insulating single line. At the same time, a heating plate is set before and after the talcum powder device 20 to provide heat for the talcum powder, so as to prevent the talcum powder from being wetted and agglomerated. The two wire passing guide wheels 208, the powder passing guide wheel 209, and the small wire passing guide wheel are provided with wire passing limit grooves in parallel to avoid multiple insulated single wires approaching each other during fast operation, which affects the powder sticking effect.
本发明的电缆用滑石粉涂覆装置为了确保滑石粉均匀涂覆增加了硅油涂覆装置，保证硅油均匀涂覆绝缘单线表面，在进入滑石粉涂覆装置时，可以均匀粘附一定量的滑石粉。能够满足单根和多根绝缘单线滑石粉涂覆功能，并且不会发生混线和绝缘表面刮擦等品质问题。在过油出线口、过粉出线口处设置海绵块，配合避免了滑石粉涂覆量过大和绝缘表面局部过大的现象。在过粉主箱内设置搅拌螺杆，既能够避免因天气过潮造成滑石粉结块，又能够将两侧的滑石粉推送到中间过粉导轮处，使滑石粉更充分地与绝缘单线向接触。The talcum powder coating device for cables of the present invention adds a silicone oil coating device to ensure that the talcum powder is evenly coated to ensure that the silicone oil is evenly coated on the surface of the insulating single wire, and a certain amount of talc can be evenly adhered when entering the talcum powder coating device pink. It can meet the talcum powder coating function of single and multiple insulating single wires, and there will be no quality problems such as mixed wires and scratches on the insulating surface. Sponge blocks are installed at the oil outlet and powder outlet to avoid excessive coating of talcum powder and excessive local insulation surface. The agitating screw is installed in the powder passing main box, which can not only avoid the agglomeration of talc powder caused by excessive weather, but also push the talcum powder on both sides to the middle powder passing guide wheel, so that the talc powder can be more fully combined with the insulating single line. touch.
以上所述仅为本发明的优选实施例，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Correction item: Patentee|Address Correct: Nantong suijia Robot Technology Co.,Ltd.|226600 169 Li Fa FA Road, Chengdong Town, Haian City, Nantong, Jiangsu. False: People's Intangible Culture Communication Co.,Ltd.|Room 215, Jiangbei V-Valley, No. 2978, Zhonghua West Road, High tech Zone, Heze City, Shandong Province, 274041 Number: 50-02 Volume: 38 |
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