CN106298067A - A kind of crosslinking line nitrogen circulating system - Google Patents
A kind of crosslinking line nitrogen circulating system Download PDFInfo
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- CN106298067A CN106298067A CN201610703881.2A CN201610703881A CN106298067A CN 106298067 A CN106298067 A CN 106298067A CN 201610703881 A CN201610703881 A CN 201610703881A CN 106298067 A CN106298067 A CN 106298067A
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- nitrogen
- high temperature
- valve
- crosslinking
- pipe
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
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- Manufacturing & Machinery (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of crosslinking line nitrogen circulating system, including crosslinking pipe, nitrogen circulation pipeline, first looping back tuyere flange, second loop back tuyere flange, the first temperature thermocouple, the first Pressure gauge, condenser, circulating fan, the second temperature thermocouple, the second Pressure gauge, nitrogen tube, cooling water inlet pipe, cooling water outlet pipe, by-product collecting tank and control valve group, the first temperature thermocouple, the first Pressure gauge, condenser, circulating fan, the second temperature thermocouple and the second Pressure gauge are sequentially connected with;Control valve group includes high temperature cut-off valve, normally closed high temperature Pneumatic butterfly valve, angled seat control valve, normally opened high temperature Pneumatic butterfly valve and high temperature butterfly valve, control valve group is for controlling input and output amount and the circulation rate of nitrogen, the present invention regulates nitrogen circulation speed in real time, improves the quality of crosslinked cable.
Description
Technical field
The present invention relates to cross-link line production field, cross-link line nitrogen circulating system particularly to one.
Background technology
Crosslinking line is in producing stopping process, and general producer can have shutdown line.It is being fitted without shutdown nitrogen circulation system
In the case of system, technological requirement, during reduction of speed, reduces the thickness of insulating barrier, reduces and shuts down cost, and this section is shut down line and done
Cable out is exactly waste product, typically has the waste of six or seven ten meters.Crosslinking pipeline is by adding hot channel, pre-cooling pipeline and cooling pipe
Three part compositions, are full of the nitrogen with certain pressure in pre-cooling pipeline one halfpipe, nitrogen acts primarily as cooling effect, elevated pressure nitrogen
Gas is that nitrogen, mainly as heat transfer agent, protects poly-second in order to prevent from forming big bubble and too high moisture in crosslinked
There is not oxidative degradation in alkene in pipe, insulation is applied pressure, reduces air gap.The nitrogen of flowing has been taken away substantial amounts of because of cooling water
The moisture that in the aqueous vapor volatilized and produce and cross-linking reaction, peroxide decomposes out.At pre-cooling section, nitrogen Main Function is
Cable core surface is precooled, prevents core from cooling down suddenly, prevent water from entering in insulation.The effect of nitrogen pressure be for
Allowing cross-linking by-products discharge cable, nitrogen pressure is typically best at 0.8-1.0, depending on this also will be according to the situation of conductor,
If pressure is too big, and if conductor appearance is the most loose, it is easy to interior screen and invades conductor.Owing to Insulation Material and shielding material are in crosslinking
Produce cross-linking reaction in pipeline and can produce certain accessory substance, may also can burn if these accessory substances meet oxygen.Normally
One to ensure having enough pressure in pipeline during production, two require nitrogen gas purity regulation the to be reached requirement in pipeline.
Summary of the invention
In order to solve the problems referred to above, the invention provides a kind of crosslinking line nitrogen circulating system.
The technical scheme is that a kind of crosslinking line nitrogen circulating system, including crosslinking pipe, nitrogen circulation pipeline, the
One loop back tuyere flange, second loop back tuyere flange, the first temperature thermocouple, the first Pressure gauge, condenser, circulated air
Machine, the second temperature thermocouple, the second Pressure gauge, nitrogen tube, cooling water inlet pipe, cooling water outlet pipe, by-product collecting tank, pair
Product collection pond and control valve group, crosslinking pipe is provided with more piece crosslinking pipeline, including first segment crosslinking pipeline and final section crosslinking
Pipeline, nitrogen circulation pipeline includes nitrogen circulation inlet pipeline and nitrogen circulation outlet conduit, first segment crosslinking pipeline and nitrogen
One end connection of circulation inlet pipeline, nitrogen circulation outlet conduit cross-links pipeline communication with final section;
First temperature thermocouple, the first Pressure gauge, condenser, circulating fan, the second temperature thermocouple and the second Pressure gauge are successively
Connect;Control valve group includes high temperature cut-off valve, normally closed high temperature Pneumatic butterfly valve, angled seat control valve, high temperature cut-off valve, the pneumatic butterfly of normally closed high temperature
Valve, high temperature butterfly valve, normally opened high temperature Pneumatic butterfly valve and high temperature butterfly valve, control valve group is for controlling the input and output amount of nitrogen and following
Ring speed.
Further, described nitrogen circulation inlet pipeline is provided with high temperature cut-off valve, the first temperature thermocouple and the first pressure
Power table, the first Pressure gauge is provided with ball valve.
Further, the other end of described nitrogen circulation inlet pipeline respectively with nitrogen inlet the first branch road and nitrogen inlet
Second branch road connects.
Further, described nitrogen inlet the first branch road connects and has normally closed high temperature Pneumatic butterfly valve and high temperature butterfly valve, normally closed
High temperature Pneumatic butterfly valve and high temperature butterfly valve are connected in parallel, and the outfan of nitrogen inlet the first branch road is connected with condenser.
Further, described nitrogen inlet the second branch road is provided with normally opened high temperature Pneumatic butterfly valve and high temperature butterfly valve, normally opened
High temperature Pneumatic butterfly valve and high temperature butterfly valve are connected in series, and the outfan of nitrogen inlet the second branch road is connected with circulating fan.
Further, described nitrogen circulation outlet conduit is provided with the second temperature thermocouple, the second Pressure gauge, normally closed height
Temperature Pneumatic butterfly valve, angled seat control valve and high temperature cut-off valve, normally closed high temperature Pneumatic butterfly valve, the second temperature thermocouple, the second Pressure gauge, angle
Seat control valve and high temperature cut-off valve are sequentially connected in series, and the second Pressure gauge is provided with ball valve.
Further, described circulating fan connects has nitrogen tube, cooling water inlet pipe and cooling water outlet pipe, in nitrogen tube
Being provided with ball valve and electromagnetic valve, cooling water inlet pipe is provided with ball valve and electromagnetic valve, and cooling water outlet pipe also is provided with ball valve and electromagnetism
Valve.
Further, the input of described by-product collecting tank respectively with outfan and the output of circulating fan of condenser
End connects, and the outfan of by-product collecting tank is connected with collection branch road and collection branch road respectively, collects branch road and collects branch road also
Connection connects.
Further, outside the often joint crosslinking pipe of described crosslinking pipe, little blower fan is installed.
Further, being additionally provided with emptying device, emptying device is connected with vortex pump, vortex pump with wash the one of nitrogen pipe
End connects, wash the other end of nitrogen pipe respectively with wash nitrogen pipe the first branch road and wash nitrogen pipe the second branch road and be connected.
After the invention have the benefit that installation nitrogen circulating system, stopping process can not reduce insulating barrier
Thickness, by nitrogen circulating system and self cooling of crosslinking pipe, temperature internal for crosslinking pipe is quickly cooled down, accelerates to drop
Crosslinking cable temperature within pipe in low stopping process, it is ensured that this section of cable is qualified cable.The present invention can detect pipe in real time
The pressure of nitrogen in road, and air inflow and the speed of nitrogen is adjusted according to the force value detected, it is achieved to nitrogen pressure in pipeline
Automatically controlling of power, improves the quality of crosslinked cable.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation cross-linking line nitrogen circulation pipeline disclosed by the invention;
Fig. 2 is a kind of structural representation cross-linking line nitrogen circulating system disclosed by the invention.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
The invention provides a kind of crosslinking line nitrogen circulating system, circulate including crosslinking pipe 1, nitrogen circulation pipeline 2, first
Return air inlet flange 3, second loop back tuyere flange the 4, first temperature thermocouple the 5, first Pressure gauge 6, condenser 7, circulating fan
8, second temperature thermocouple the 9, second Pressure gauge 10 temperature thermocouple, nitrogen tube 11, cooling water inlet pipe 12, cooling water outlet pipe
13, by-product collecting tank 14, by-product collecting pit 15 and cold water station 16.
Refering to shown in Fig. 1, crosslinking pipe 1 is provided with many length of tubing, including first segment crosslinking pipeline 101 and final section crosslinking
Pipeline 102, nitrogen circulation pipeline 2 includes nitrogen circulation inlet pipeline 201, nitrogen circulation outlet conduit 202, circulating fan 8 and
Control valve group.Nitrogen circulation pipeline 2 is divided into nitrogen circulation inlet pipeline 201 and nitrogen circulation outlet conduit by circulating fan 8
202.First segment crosslinking pipeline 101 connects with one end of nitrogen circulation inlet pipeline 201, and first loops back tuyere flange 3 is arranged
Cross-link the connectivity part of pipeline 101 at nitrogen circulation inlet pipeline 201 and first segment, nitrogen circulation outlet conduit 202 and last
Joint crosslinking pipeline 102 connects, and second loops back tuyere flange 4 is arranged on nitrogen circulation outlet conduit 202 and final section crosslinking
Pipeline 102 connectivity part.
Refering to shown in Fig. 2, nitrogen circulation inlet pipeline 201 is provided with high temperature cut-off valve 201a, the first temperature thermocouple 5 and
First Pressure gauge 6, high temperature cut-off valve 201a, the first temperature thermocouple 5 and the first Pressure gauge 6 be sequentially connected in series, the first Pressure gauge 6
On be provided with ball valve 6a, the force value gathered by the first Pressure gauge 6 and the first temperature thermocouple 5 and temperature value, control nitrogen
Input quantity, the other end of the first Pressure gauge 6 is respectively with nitrogen inlet the first branch road 203 with nitrogen inlet the second branch road 204 even
Connecing, nitrogen inlet the first branch road 203 connects normally closed high temperature Pneumatic butterfly valve 203a and high temperature butterfly valve 203b, and normally closed high temperature is pneumatic
Butterfly valve 203a and high temperature butterfly valve 203b is connected in parallel, and the outfan of nitrogen inlet the first branch road 203 is connected with condenser 7, condensation
Device 7 is connected with circulating fan 8;Normally opened high temperature Pneumatic butterfly valve 204a and high temperature butterfly valve it is provided with on nitrogen inlet the second branch road 204
204b, normally opened high temperature Pneumatic butterfly valve 204a and high temperature butterfly valve 204b are connected in series, the outfan of nitrogen inlet the second branch road 204 with
Circulating fan 8 connects.
Second temperature thermocouple the 9, second Pressure gauge 10, normally closed high temperature it is provided with pneumatic on nitrogen circulation outlet conduit 202
Butterfly valve 202a, angled seat control valve 202b and high temperature cut-off valve 202c, normally closed high temperature Pneumatic butterfly valve 202a, the second temperature thermocouple 9,
Two Pressure gauges 10, angled seat control valve 202b and high temperature cut-off valve 202c are sequentially connected in series, and the second Pressure gauge 10 is provided with ball valve
10a, the second Pressure gauge 10 and the force value of the second temperature thermocouple 9 and temperature value, control the output of nitrogen.First thermometric heat
Galvanic couple the 5, first Pressure gauge 6, condenser 7, circulating fan the 8, second temperature thermocouple 9 and the second Pressure gauge 10 are sequentially connected with.
Circulating fan 8 connects nitrogen tube 11, cooling water inlet pipe 12 and cooling water outlet pipe 13, and nitrogen tube 11 is arranged
There is ball valve 11a and electromagnetic valve 11b, be used for controlling the intake of nitrogen.It is provided with ball valve 12a and electromagnetic valve at cooling water inlet pipe 12
12b, is used for the influx controlling to cool down water, and cooling water outlet pipe 13 also is provided with ball valve 13a and electromagnetic valve 13b, cold for controlling
But the discharge of water.Cooling water enters circulating fan 8 from cooling water inlet pipe 12, is used for from gas import the second branch road 204
The nitrogen cooling being passed through, cooling water flows out from cooling water outlet pipe 13.
Nitrogen produces by-product in cooling procedure due to the reduction of temperature, and by-product is carried out by by-product collecting tank 14
Collect.The input of by-product collecting tank 14 is connected, at nitrogen with the outfan of condenser 7 and the outfan of circulating fan 8 respectively
Gas can obtain by-product after entering condenser 7, and the nitrogen through circulating fan 8 also can obtain by-product.By-product collecting tank 14
Outfan respectively with collect branch road 141 and collect branch road 142 and be connected, collect branch road 141 and collection branch road 142 be connected in parallel,
Collect and on branch road 141, be provided with high temperature pneumatic ball valve 141a and high temperature manual ball valve 141b, collect and be provided with high temperature on branch road 142
Manual ball valve 142a, the outfan collecting branch road 141 and collection branch road 142 is connected with by-product collecting pit 15.
It is connected by feed pipe 17 between condenser 7 with cold water station 16, feed pipe 17 is provided with stop valve 17a.
Nitrogen enters nitrogen circulation inlet pipeline 201 through looping back tuyere flange, and condensed device condenses, and circulating fan 8 will
Nitrogen is discharged from nitrogen circulation outlet conduit 202.
Nitrogen circulation cooling principle is: in shutting down moderating process, circulating fan 8 starts running, and nitrogen is by through nitrogen
Pipe 11 enters in circulating fan 8, sends into the air inlet of one joint crosslinking pipeline 102, nitrogen through nitrogen circulation outlet conduit 202
By final section crosslinking pipeline 102 to first segment crosslinking pipeline 101 direction transport, owing to cable is to cross-link pipe 101 from first segment
Sending into final section crosslinking pipe 102, nitrogen cools down cable in crosslinking pipe in a counter-current configuration, and nitrogen temperature gradually rises, nitrogen
Being high temperature nitrogen during gas arrival first segment crosslinking pipe 101, high temperature nitrogen loops back tuyere flange 3 from first segment crosslinking pipe through first
Road 101 enters in nitrogen circulation inlet pipeline 201, and high temperature nitrogen quickly cools down after condenser 7, and the nitrogen after cooling enters
It is sent to nitrogen circulation outlet conduit 202 by circulating fan 8.Control valve group includes high temperature cut-off valve 201a, the pneumatic butterfly of normally closed high temperature
Valve 202a, angled seat control valve 202b, high temperature cut-off valve 202c, normally closed high temperature Pneumatic butterfly valve 203a, high temperature butterfly valve 203b, normally opened high temperature
Pneumatic butterfly valve 204a and high temperature butterfly valve 204b, by the folding extent control nitrogen of control valve group at pipe interior in production process
The speed freely circulated, the circulating nitrogen gas entering crosslinking pipe can be purer than the product line not having nitrogen circulating system, crosslinking pipe
Internal by-product will be less, and cable surface can compare totally.
Often being provided with little blower fan 18 outside joint crosslinking pipe, the effect of little blower fan 18 is, at stopping process, natural wind is passed through wind
Taking away the temperature of crosslinking tube-surface during road, the reduction of this temperature is to reduce outside crosslinking pipe, thus is gradually lowered friendship
Union and the temperature of inside thereof.After installing nitrogen circulating system, while outside fanman makees, internal nitrogen is by following greatly
Loop systems is lowered the temperature, and both work simultaneously, quickly reduces temperature, it is possible to reduce downtime.
Arranging emptying device 19 further, emptying device 19 is connected with vortex pump 20, vortex pump 20 with wash nitrogen pipe 21
One end connect, wash nitrogen pipe 21 for rustless steel establishment flexible pipe, wash the other end of nitrogen pipe 21 respectively with wash nitrogen pipe the first branch road 22 and
Wash nitrogen pipe the second branch road 23 to connect, wash nitrogen pipe the first branch road 22 and wash nitrogen pipe the second branch road 23 and be connected in parallel, high temperature manual ball valve
22a and normally closed high temperature pneumatic ball valve 22b is arranged on and washes on nitrogen pipe the first branch road 22, and high temperature manual ball valve 23a is arranged on and washes nitrogen pipe
On second branch road 23, wash nitrogen pipe the first branch road 22 and the other end and first washing nitrogen pipe the second branch road 23 loops back tuyere flange 3
Connect.Emptying device 19 is used for reducing pressure equipment, and pressure can send the sound not and equipment is produced deleterious effect.
Above embodiments of the invention are described in detail, but described content have been only presently preferred embodiments of the present invention,
It is not to be regarded as the practical range for limiting the present invention.All impartial changes made according to the scope of the invention and improvement etc., all should
Within still belonging to covering scope of the present invention.
Claims (10)
1. a crosslinking line nitrogen circulating system, it is characterised in that: include crosslinking pipe (1), nitrogen circulation pipeline (2), first follow
Loopback tuyere flange (3), second loop back tuyere flange (4), the first temperature thermocouple (5), the first Pressure gauge (6), condenser
(7), circulating fan (8), the second temperature thermocouple (9), the second Pressure gauge (10), nitrogen tube (11), cooling water inlet pipe (12),
Cooling water outlet pipe (13), by-product collecting tank (14), by-product collecting pit (15) and control valve group,
Crosslinking pipe (1) is provided with more piece crosslinking pipeline, including first segment crosslinking pipeline (101) and final section crosslinking pipeline (102),
Nitrogen circulation pipeline (2) includes nitrogen circulation inlet pipeline (201) and nitrogen circulation outlet conduit (202), first segment crosslinking pipe
Road (101) connects with one end of nitrogen circulation inlet pipeline (201), and nitrogen circulation outlet conduit (202) cross-links with final section
Pipeline (102) connects;
First temperature thermocouple (5), the first Pressure gauge (6), condenser (7), circulating fan (8), the second temperature thermocouple (9) and
Second Pressure gauge (10) is sequentially connected with;
Control valve group includes high temperature cut-off valve (201a), normally closed high temperature Pneumatic butterfly valve (202a), angled seat control valve (202b), high temperature lock
Valve (202c), normally closed high temperature Pneumatic butterfly valve (203a), high temperature butterfly valve (203b), normally opened high temperature Pneumatic butterfly valve (204a) and high temperature butterfly
Valve (204b), control valve group is for controlling input and output amount and the circulation rate of nitrogen.
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: described nitrogen circulation inlet tube
High temperature cut-off valve (201a), the first temperature thermocouple (5) and the first Pressure gauge (6), the first Pressure gauge (6) it is provided with on road (201)
On be provided with ball valve (6a).
A kind of crosslinking line nitrogen circulating system the most according to claim 1 and 2, it is characterised in that: described nitrogen circulation is entered
The other end of mouth pipeline (201) is connected with nitrogen inlet the second branch road (204) with nitrogen inlet the first branch road (203) respectively.
A kind of crosslinking line nitrogen circulating system the most according to claim 3, it is characterised in that: described nitrogen inlet first
The upper connection in road (203) has normally closed high temperature Pneumatic butterfly valve (203a) and high temperature butterfly valve (203b), normally closed high temperature Pneumatic butterfly valve (203a)
Being connected in parallel with high temperature butterfly valve (203b), the outfan of nitrogen inlet the first branch road (203) is connected with condenser (7).
A kind of crosslinking line nitrogen circulating system the most according to claim 3, it is characterised in that: described nitrogen inlet second
Normally opened high temperature Pneumatic butterfly valve (204a) and high temperature butterfly valve (204b), normally opened high temperature Pneumatic butterfly valve (204a) it is provided with on road (204)
Being connected in series with high temperature butterfly valve (204b), the outfan of nitrogen inlet the second branch road (204) is connected with circulating fan (8).
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: described nitrogen circulation outlet
The second temperature thermocouple (9), the second Pressure gauge (10), normally closed high temperature Pneumatic butterfly valve (202a), angled seat control it is provided with on road (202)
Valve processed (202b) and high temperature cut-off valve (202c), normally closed high temperature Pneumatic butterfly valve (202a), the second temperature thermocouple (9), the second pressure
Table (10), angled seat control valve (202b) and high temperature cut-off valve (202c) are sequentially connected in series, and the second Pressure gauge is provided with ball on (10)
Valve (10a).
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: described circulating fan (8) is even
It is connected to nitrogen tube (11), cooling water inlet pipe (12) and cooling water outlet pipe (13), nitrogen tube (11) is provided with ball valve (11a)
With electromagnetic valve (11b), cooling water inlet pipe (12) is provided with ball valve (12a) and electromagnetic valve (12b), and cooling water outlet pipe (13) also sets
There are ball valve (13a) and electromagnetic valve (13b).
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: described by-product collecting tank
(14) input is connected with the outfan of condenser (7) and the outfan of circulating fan (8) respectively, by-product collecting tank (14)
Outfan respectively with collect branch road (141) and collect branch road (142) is connected, collection branch road (141) and collection branch road (142) and
Connection connects.
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: the every of (1) is managed in described crosslinking
Outside joint crosslinking pipe, little blower fan (18) is installed.
A kind of crosslinking line nitrogen circulating system the most according to claim 1, it is characterised in that: it is additionally provided with emptying device
(19), emptying device (19) is connected with vortex pump (20), and vortex pump (20) is connected with the one end washing nitrogen pipe (21), washes nitrogen pipe
(21) the other end respectively with wash nitrogen pipe the first branch road (22) and wash nitrogen pipe the second branch road (23) and be connected.
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CN201610703881.2A CN106298067B (en) | 2016-08-23 | 2016-08-23 | One kind crosslinking line nitrogen circulating system |
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CN201610703881.2A CN106298067B (en) | 2016-08-23 | 2016-08-23 | One kind crosslinking line nitrogen circulating system |
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CN106298067B CN106298067B (en) | 2017-12-05 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112133495A (en) * | 2020-09-03 | 2020-12-25 | 重庆泰山电缆有限公司 | Catenary-chain-type cross-linking production line nitrogen cooling system special for cable production |
CN112201406A (en) * | 2020-09-10 | 2021-01-08 | 山东泰开电缆有限公司 | Automatic nitrogen purity control device and method for cross-linked pipe of cross-linked cable production line |
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CN2935397Y (en) * | 2006-08-23 | 2007-08-15 | 肖宇志 | Apparatus for eliminating insulation droop in cable cross-linking process |
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CN112133495A (en) * | 2020-09-03 | 2020-12-25 | 重庆泰山电缆有限公司 | Catenary-chain-type cross-linking production line nitrogen cooling system special for cable production |
CN112201406A (en) * | 2020-09-10 | 2021-01-08 | 山东泰开电缆有限公司 | Automatic nitrogen purity control device and method for cross-linked pipe of cross-linked cable production line |
CN112201406B (en) * | 2020-09-10 | 2022-03-04 | 山东泰开电缆有限公司 | Automatic nitrogen purity control device and method for cross-linked pipe of cross-linked cable production line |
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