CN106292564A - The procedure level ensuring method that coil of strip production line outlet coil of strip creation data is complete - Google Patents
The procedure level ensuring method that coil of strip production line outlet coil of strip creation data is complete Download PDFInfo
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- CN106292564A CN106292564A CN201510296541.8A CN201510296541A CN106292564A CN 106292564 A CN106292564 A CN 106292564A CN 201510296541 A CN201510296541 A CN 201510296541A CN 106292564 A CN106292564 A CN 106292564A
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- 238000000034 method Methods 0.000 title claims abstract description 73
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004088 simulation Methods 0.000 claims abstract description 20
- 230000000295 complement effect Effects 0.000 claims description 39
- 238000010008 shearing Methods 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 5
- 230000001502 supplementing effect Effects 0.000 claims description 3
- 230000002159 abnormal effect Effects 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000004886 process control Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41835—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by programme execution
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention provides the procedure level ensuring method that a kind of coil of strip production line outlet coil of strip creation data is complete, it is that afterbody has been sheared, has batched, unloaded volume and complete successively according to three main signals determining outlet section coil of strip creation data integrity, when receiving certain signal (actual or simulation), i.e. it is considered as this signal confiscates as found that the work that its previous signal or the first two signal should complete is not fully complete, need that unreceived signal starts to simulate successively from foremost.The present invention is in the case of outlet abnormal signal, it is ensured that the integrity of coil of strip creation data.
Description
Technical field
The present invention relates to the method in the Process Control System of coil of strip production line, be specifically related in coil of strip fabrication line process
In control system, the procedure level ensuring method that outlet coil of strip creation data is complete.Particularly relate to one build at outlet section
Under the key signal abnormal conditions of vertical steel roll production data recording, ensure, at procedure level, the side that coil of strip creation data is complete
Method.
Background technology
In the Process Control System of coil of strip production line, it is ensured that coil of strip creation data is completely Process Control System
One main task.
A usual coil of strip production line is made up of entrance, interlude and outlet section.The creation data of one coil of strip by
Process Control System is during strip steel is by each section, according to basic automation systems and control object detection system
The control signal sent and detection data are set up and complete.The exploitation of process control software it is engaged in for many years according to inventor
Experience, the control signal of outlet section is the most of crucial importance for whole strip steel creation data.
Generally, the creation data origin material data of coil of strip and target data, process actual achievement and become volume information
Constitute with statistical data etc..Process machine system, when coil of strip afterbody " shearing completes " signal arrives, generates coil of strip
Production data recording (supplied materials data and target data, process actual achievement, statistical data);Batching " completing signal "
Rolling data are added during arrival;Then, when " unloading volume to complete " signal arrives, to corresponding with this coil of strip online
Data do processed offline.
But, it sometimes appear that fortuitous event: due to the reason such as equipment or external system it some times happens that outlet section
Control signal is imperfect, and such as shear signal does not has, and has only batched signal, or unloads volume signal and do not have etc..
These can be divided into 7 kinds of situations, extremely such as following table (yes represents that signal has, and no represents that signal does not has) in theory:
Shearing completes | Batch | Unload volume to complete |
yes | yes | no |
yes | no | yes |
no | yes | yes |
no | yes | no |
no | no | yes |
yes | no | no |
no | no | no |
These abnormal conditions can happen occasionally at the initial stage that production line newly puts into.Some exceptions can produce coil of strip finished product number
Do not generate according to record, or have record but the consequences such as scarce data.In this case need manually to be mended item by item by picture
Enter data to solve.Confiscating then especially for the signal setting up coil of strip creation data, data volume to be mended is relatively big,
Waste time and energy.Some exceptions also result in outlet and follow the tracks of abnormal, and current steel coil space occupying affects follow-up coil of strip and normally enters
Enter and the coupling of coil of strip plan.But reality process machine system before unloading volume signal processing has the process of outlet coil of strip
Data, if the sequential occurred by signal, are simulated unreceived signal and can greatly utilize these data automatic
Produce coil of strip creation data, efficiently solve this problem.
Summary of the invention
For above-mentioned defect of the prior art, the technical problem to be solved in the present invention is to provide a kind of coil of strip production line
The procedure level ensuring method that outlet coil of strip data are complete, when solving outlet abnormal signal, the most more fully generates steel
The problem of volume production data recording.
The procedure level ensuring method that coil of strip creation data is complete is exported according to a kind of coil of strip production line that the present invention provides,
Comprise the steps:
Step S1: receive and judge that the type of signal is followed the tracks of in outlet;
If the type that signal is followed the tracks of in-outlet is that shearing completes signal, then enter step A1;
If the type of-outlet tracking signal is for having batched signal, then enter step B1;
If the type that signal is followed the tracks of in-outlet completes signal for unloading volume, then enter step C1;
Step A1: carry out shearing and complete signal processing, this process includes setting up coil of strip data record;
Step A2: shearing complement mark is set;
Step A3: judge that shearing completes whether signal is analogue signal;If analogue signal, then enter step A4;
If not analogue signal, then flow process terminates;Wherein, in the present embodiment, it is judged that whether certain signal is simulation letter
Number, refer to judge whether this signal is actual signal rather than refers to judge whether this signal is digital signal;That is,
Analogue signal is relative with actual signal, and not relative with digital signal;
Step A4: utilize and batch complement mark, it is judged that batch and whether complete;The most then flow process terminates;If it is not,
Then analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step B1: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step step B4;
If it is not, then enter step B2;
Step B2: deposit temporarily and batch data;
Step B3;Simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step B4: carry out having batched signal processing, this process includes supplementing batches information;
Step B5: arrange and batch complement mark;
Step B6: judge to have batched whether signal is analogue signal;The most then enter step B7;If it is not,
Then flow process terminates;
Step B7: utilize and unload volume complement mark, it is judged that unload whether volume completes;The most then flow process terminates;If it is not,
Then enter step B8;
Step B8: if batched signal from Human machine interface or unload volume complete signal arrive be masked as 1,
Then enter step B9;Otherwise, then flow process terminates;
Step B9: simulation is unloaded volume and completed signal as outlet tracking signal, return step S1;
Step C1: unload volume and complete whether signal is analogue signal: the most then enter step C3;If it is not,
Then enter step C2;
Step C2: order is unloaded volume and completed signal and arrive and be masked as 1, enters step C3;
Step C3: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step C5;If
Not, then step C4 is entered;
Step C4: simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step C5: utilize and batch complement mark, it is judged that batch and whether complete;The most then enter step C7;If
Not, then step C6 is entered;
Step C6: analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step C7: carrying out unloading volume and complete to process, this process includes statistical data;
Step C8: remove and shear complement mark and batch complement mark;
Step C9: making unloading complete signal arrival and be masked as 0, flow process terminates.
Preferably, further comprise the steps of:
Step S2: complete signal confiscate when unloading volume, but confirm that on-the-spot material object rolls up output and complete to unload scrolling and make
Time, by unload volume complete standby picture simulate unload volume complete signal as outlet follow the tracks of signal.
Preferably, step S2 comprises the steps:
Step 201: complete standby picture and input or obtain shearing by unloading volume and complete data, and complete according to shearing
Digital simulation generation is unloaded volume and is completed signal as outlet tracking signal, return execution step S1;Wherein, shearing completes
Data include coil of strip length and weight.
Compared with prior art, the present invention has a following beneficial effect:
The present invention is in the case of outlet abnormal signal, it is ensured that the integrity of coil of strip creation data.
Accompanying drawing explanation
By the detailed description non-limiting example made with reference to the following drawings of reading, the further feature of the present invention,
Purpose and advantage will become more apparent upon:
Fig. 1 is the principle schematic of the present invention;
Fig. 2 is the method flow diagram of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail.Following example will assist in those skilled in the art
Member is further appreciated by the present invention, but limits the present invention the most in any form.It should be pointed out that, the common skill to this area
For art personnel, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement.These broadly fall into
Protection scope of the present invention.
The technical problem to be solved in the present invention is to provide a kind of coil of strip production line outlet coil of strip creation data procedure level guarantor
Method.For solving this problem, coil of strip production line outlet coil of strip creation data procedure level ensuring method includes: an outlet section
Signal imitation rule, an outlet section signal handler, one is unloaded volume standby picture.
Determine three main signals of outlet section coil of strip creation data integrity be successively afterbody sheared, batched,
Unload volume to complete.When receiving certain signal (actual or simulation), as found, its previous signal or the first two signal should be complete
The work become is not fully complete and is i.e. considered as this signal and confiscates, and needs that unreceived signal starts to simulate successively from foremost.
Described outlet section signal imitation rule is:
-when receive batched signal time, sheared signal and do not had before finding, outlet section signal handler mould
Intend shearing and complete signal.
-when receive unload volume complete signal time, batched signal and do not had before finding, outlet section signal handler mould
Intend having batched signal.
-when receive unload volume complete signal time, as batched before finding signal or before cut into signal and do not have, then export
Segment signal processing routine cuts into signal or has batched signal before simulating accordingly.
-complete signal and confiscate when unloading volume, but confirm that on-the-spot material object is rolled up output and completing and unloaded scrolling when making, by unloading
Roll up standby picture to simulate and unload volume and complete signal.
Specifically include following steps:
Step S1: receive and judge that the type of signal is followed the tracks of in outlet;
If the type that signal is followed the tracks of in-outlet is that shearing completes signal, then enter step A1;
If the type of-outlet tracking signal is for having batched signal, then enter step B1;
If the type that signal is followed the tracks of in-outlet completes signal for unloading volume, then enter step C1;
Step A1: carry out shearing and complete signal processing, this process includes setting up coil of strip data record;
Step A2: shearing complement mark is set;
Step A3: judge that shearing completes whether signal is analogue signal;If analogue signal, then enter step A4;If
Be not analogue signal, then flow process terminates;Wherein, in the present embodiment, it is judged that whether certain signal is analogue signal, is
Refer to judge whether this signal is actual signal rather than refers to judge whether this signal is digital signal;That is, analogue signal with
Actual signal is relative, and not relative with digital signal;
Step A4: utilize and batch complement mark, it is judged that batch and whether complete;The most then flow process terminates;If it is not, then
Analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step B1: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step step B4;If
Not, then step B2 is entered;
Step B2: deposit temporarily and batch data;
Step B3;Simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step B4: carry out having batched signal processing, this process includes supplementing batches information;
Step B5: arrange and batch complement mark;
Step B6: judge to have batched whether signal is analogue signal;The most then enter step B7;If it is not, then
Flow process terminates;
Step B7: utilize and unload volume complement mark, it is judged that unload whether volume completes;The most then flow process terminates;If it is not, then
Enter step B8;
Step B8: if batched signal from Human machine interface or unload volume complete signal arrive be masked as 1, then enter
Enter step B9;Otherwise, then flow process terminates;
Step B9: simulation is unloaded volume and completed signal as outlet tracking signal, return step S1;
Step C1: unload volume and complete whether signal is analogue signal: the most then enter step C3;If it is not, then
Enter step C2;
Step C2: order is unloaded volume and completed signal and arrive and be masked as 1, enters step C3;
Step C3: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step C5;If it is not,
Then enter step C4;
Step C4: simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step C5: utilize and batch complement mark, it is judged that batch and whether complete;The most then enter step C7;If it is not,
Then enter step C6;
Step C6: analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step C7: carrying out unloading volume and complete to process, this process includes statistical data;
Step C8: remove and shear complement mark and batch complement mark;
Step C9: making unloading complete signal arrival and be masked as 0, flow process terminates.
In a concrete application, certain coil of strip fabrication line process control system (operating system windows 2008R2
Servers, programming language C).
Specific implementation:
The procedure level ensuring method that coil of strip production line of the present invention outlet coil of strip creation data is complete, including outlet section signal imitation
Rule, outlet signal handler, simulation are unloaded volume and are completed picture.
Described outlet signal handler (can be as a part for data collection program), the following (ginseng of its handling process
See accompanying drawing 2):
-the first step: judge that signal type is followed the tracks of in outlet, sheared signal in this way, then performed second step;Batch in this way
Complete signal, then perform the 3rd step;Unload volume in this way and complete signal, then perform the 4th step.
-second step: carry out shearing and complete signal processing (setting up coil of strip data record etc.), shearing complement mark is set, table
Show and complete to shear.
Then, it is judged that this shearing completes signal whether analogue signal: analogue signal in this way, then check and batch complement mark
??If it has not, then analog roll takes into signal as outlet tracking signal, the return execution first step;If any, then flow process
Terminate.
If not being analogue signal, then flow process terminates.
-the three step: judge there is shearing complement mark?
● if any shearing complement mark, then carrying out having batched the process (supplement and batch information etc.) of signal, setting is batched
Complete mark, then judge that this has batched whether signal is analogue signal: analogue signal in this way, then check to unload and rolled up
Become mark?In this way, then flow process terminates;As without and unload volume complete signal arrive be masked as 1 or analogue signal from
HMI, then simulation is unloaded volume signal and followed the tracks of signal as outlet, returns and performs the first step.
● as without shearing complement mark, then simulation shearing completes signal and follows the tracks of signal as outlet, returns execution first
Step.
-the four step: unload volume and complete whether signal is analogue signal, if not, setting is unloaded volume and is completed signal arrival
It is masked as 1.Then judge there is shearing complement mark?
● if any shearing complement mark, then judge to batch complement mark?If any, carry out unloading volume and complete to process (statistics
Calculating etc.), to remove and shear complement mark and batch complement mark, removing is unloaded volume and is completed signal arrival mark, and flow process terminates;
Such as nothing, analog roll takes into signal and follows the tracks of signal as outlet, returns and performs the first step.
● as without shearing complement mark, then simulation shearing completes signal and follows the tracks of signal as outlet, returns and performs the first step.
The described volume standby picture that unloads includes that shearing information input/display box (comprises coil of strip number, volume weight and volume long, wherein coil of strip
Number only can show) and analog buttons, discarded button and cancel button.This picture can be by following the tracks of setting on picture
One start button triggers, it is also possible to triggered by other modes such as shortcuts.
Picture processes as follows:
When this picture is triggered, first check whether shearing complement mark (outlet signal handler is arranged), as
Having, picture input frame display coil of strip length and calculated weight, now operator can not revise data;Such as nothing, picture is defeated
Entering frame and be shown as empty, now operator must input shearing and complete data (coil of strip length and weight).
Pressing [simulation] button, verification is inputted data by picture, and simulation is unloaded volume and completed signal, starts outlet signal processing journey
Sequence.
Pressing [abandoning] button, picture will notify systems abandon online data, not generate coil of strip production data recording.It is suitable for
Could not the in kind situation of output coil of strip because of fault in actual production line.
Press [cancellation] button, do not process, image close.
Above the specific embodiment of the present invention is described.It is to be appreciated that the invention is not limited in
Stating particular implementation, those skilled in the art can make various deformation or amendment within the scope of the claims,
This has no effect on the flesh and blood of the present invention.In the case of not conflicting, in embodiments herein and embodiment
Feature can arbitrarily be mutually combined.
Claims (3)
1. the procedure level ensuring method that a coil of strip production line outlet coil of strip creation data is complete, it is characterised in that bag
Include following steps:
Step S1: receive and judge that the type of signal is followed the tracks of in outlet;
If the type that signal is followed the tracks of in-outlet is that shearing completes signal, then enter step A1;
If the type of-outlet tracking signal is for having batched signal, then enter step B1;
If the type that signal is followed the tracks of in-outlet completes signal for unloading volume, then enter step C1;
Step A1: carry out shearing and complete signal processing, this process includes setting up coil of strip data record;
Step A2: shearing complement mark is set;
Step A3: judge that shearing completes whether signal is analogue signal;If analogue signal, then enter step A4;If
Be not analogue signal, then flow process terminates;
Step A4: utilize and batch complement mark, it is judged that batch and whether complete;The most then flow process terminates;If it is not, then
Analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step B1: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step B4;If it is not,
Then enter step B2;
Step B2: deposit temporarily and batch data;
Step B3;Simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step B4: carry out having batched signal processing, this process includes supplementing batches information;
Step B5: arrange and batch complement mark;
Step B6: judge to have batched whether signal is analogue signal;The most then enter step B7;If it is not, then
Flow process terminates;
Step B7: utilize and unload volume complement mark, it is judged that unload whether volume completes;The most then flow process terminates;If it is not, then
Enter step B8;
Step B8: if batched signal from Human machine interface or unload volume complete signal arrive be masked as 1, then enter
Enter step B9;Otherwise, then flow process terminates;
Step B9: simulation is unloaded volume and completed signal as outlet tracking signal, return step S1;
Step C1: unload volume and complete whether signal is analogue signal: the most then enter step C3;If it is not, then
Enter step C2;
Step C2: order is unloaded volume and completed signal and arrive and be masked as 1, enters step C3;
Step C3: utilize and shear complement mark, it is judged that shear and whether complete;The most then enter step C5;If it is not,
Then enter step C4;
Step C4: simulation shear signal follows the tracks of signal as outlet, returns step S1;
Step C5: utilize and batch complement mark, it is judged that batch and whether complete;The most then enter step C7;If it is not,
Then enter step C6;
Step C6: analog roll takes into signal and follows the tracks of signal as outlet, returns step S1;
Step C7: carrying out unloading volume and complete to process, this process includes statistical data;
Step C8: remove and shear complement mark and batch complement mark;
Step C9: making unloading complete signal arrival and be masked as 0, flow process terminates.
The procedure level ensuring method that coil of strip production line the most according to claim 1 outlet coil of strip creation data is complete,
It is characterized in that, further comprise the steps of:
Step S2: complete signal confiscate when unloading volume, but confirm that on-the-spot material object is rolled up output and completing and unloaded scrolling when making,
By unload volume complete standby picture simulate unload volume complete signal as outlet follow the tracks of signal.
The procedure level ensuring method that coil of strip production line the most according to claim 2 outlet coil of strip creation data is complete,
It is characterized in that, step S2 comprises the steps:
Step 201: complete standby picture and input or obtain shearing by unloading volume and complete data, and complete data according to shearing
Simulation generation is unloaded volume and is completed signal as outlet tracking signal, return execution step S1;Wherein, sheared data to include
Coil of strip length and weight.
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CN201510296541.8A CN106292564B (en) | 2015-06-02 | 2015-06-02 | Coil of strip production line exports the complete procedure level ensuring method of coil of strip creation data |
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JP2675907B2 (en) * | 1990-06-26 | 1997-11-12 | 松下電工株式会社 | Control method of production line using laser processing machine |
CN101032725A (en) * | 2006-03-06 | 2007-09-12 | 上海宝信软件股份有限公司 | Automatic ribbon lap method of cold rolling serial production line |
CN102467119A (en) * | 2010-11-11 | 2012-05-23 | 上海宝信软件股份有限公司 | Method for processing set value of process control system of cold-rolling production line |
CN102553939A (en) * | 2011-12-30 | 2012-07-11 | 中冶南方(武汉)自动化有限公司 | Method for recovering continuously treated line strip steel tracking system |
CN103400250A (en) * | 2013-07-26 | 2013-11-20 | 武汉钢铁(集团)公司 | Method and system for automatic tracking and matching of input and output chain of steel and iron products |
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2015
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH037330A (en) * | 1989-06-03 | 1991-01-14 | Isowa Ind Co | Dispersively controlling method for corrugating line |
JP2675907B2 (en) * | 1990-06-26 | 1997-11-12 | 松下電工株式会社 | Control method of production line using laser processing machine |
CN101032725A (en) * | 2006-03-06 | 2007-09-12 | 上海宝信软件股份有限公司 | Automatic ribbon lap method of cold rolling serial production line |
CN102467119A (en) * | 2010-11-11 | 2012-05-23 | 上海宝信软件股份有限公司 | Method for processing set value of process control system of cold-rolling production line |
CN102553939A (en) * | 2011-12-30 | 2012-07-11 | 中冶南方(武汉)自动化有限公司 | Method for recovering continuously treated line strip steel tracking system |
CN103400250A (en) * | 2013-07-26 | 2013-11-20 | 武汉钢铁(集团)公司 | Method and system for automatic tracking and matching of input and output chain of steel and iron products |
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