CN106288497A - Absorption refrigeration unit internal heat assembly, absorption refrigeration unit and matrix - Google Patents
Absorption refrigeration unit internal heat assembly, absorption refrigeration unit and matrix Download PDFInfo
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- CN106288497A CN106288497A CN201610903854.XA CN201610903854A CN106288497A CN 106288497 A CN106288497 A CN 106288497A CN 201610903854 A CN201610903854 A CN 201610903854A CN 106288497 A CN106288497 A CN 106288497A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B15/00—Sorption machines, plants or systems, operating continuously, e.g. absorption type
- F25B15/02—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas
- F25B15/06—Sorption machines, plants or systems, operating continuously, e.g. absorption type without inert gas the refrigerant being water vapour evaporated from a salt solution, e.g. lithium bromide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/06—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
- F28F21/065—Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material the heat-exchange apparatus employing plate-like or laminated conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
- F28F3/046—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being linear, e.g. corrugations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/62—Absorption based systems
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- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Sorption Type Refrigeration Machines (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及吸收式制冷机领域,公开了吸收式制冷单元内部换热组件,其为再生器、吸收器、冷凝器、蒸发器或溶液热交换器中的任意一种。当吸收式制冷单元内部换热组件为再生器、吸收器、冷凝器或蒸发器中的任意一种时,吸收式制冷单元内部换热组件包括管壳式换热器,其换热管由塑料制成。当吸收式制冷单元内部换热组件为溶液热交换器时,吸收式制冷单元内部换热组件包括板式换热器,其换热壁板由塑料制成。采用本发明提供的吸收式制冷单元内部换热组件制造的吸收式制冷机,其整机重量能够大大降低。同时,塑料的抗腐蚀性能更强,能够避免被溶液腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。塑料易于密封,能够有效降低密封难度。
The invention relates to the field of absorption refrigerating machines, and discloses an internal heat exchange component of an absorption refrigerating unit, which is any one of a regenerator, an absorber, a condenser, an evaporator or a solution heat exchanger. When the internal heat exchange component of the absorption refrigeration unit is any one of regenerator, absorber, condenser or evaporator, the internal heat exchange component of the absorption refrigeration unit includes a shell-and-tube heat exchanger, and its heat exchange tube is made of plastic production. When the internal heat exchange component of the absorption refrigeration unit is a solution heat exchanger, the internal heat exchange component of the absorption refrigeration unit includes a plate heat exchanger, and its heat exchange wall plate is made of plastic. The weight of the whole machine of the absorption refrigerating machine manufactured by adopting the internal heat exchange component of the absorption refrigerating unit provided by the invention can be greatly reduced. At the same time, the corrosion resistance of the plastic is stronger, and it can avoid being corroded by the solution to produce non-condensable gas, which increases the working efficiency of the absorption refrigerator. Plastic is easy to seal, which can effectively reduce the difficulty of sealing.
Description
技术领域technical field
本发明涉及吸收式制冷机领域,具体涉及一种吸收式制冷机的内部组件,尤其涉及吸收式制冷机的冷凝器、蒸发器、吸收器和再生器。The invention relates to the field of absorption refrigerating machines, in particular to an internal component of the absorption refrigerating machine, in particular to a condenser, an evaporator, an absorber and a regenerator of the absorption refrigerating machine.
背景技术Background technique
吸收式制冷机,其利用二元溶液作为工质,其中低沸点组分用作冷媒,即利用它的蒸发来制冷;高沸点组分用作吸收剂,即利用它对冷媒蒸汽的吸收作用来完成工作循环。例如溴化锂吸收式制冷机,其以纯水为冷媒,即依靠纯水在高真空环境下蒸发吸热实现制冷功能。吸热蒸发后的冷媒蒸汽被溴化锂溶液吸收、搬运、加热再生、冷凝,重新变回液态后,再次吸热蒸发,源源不断的进行制冷循环。Absorption refrigerator, which uses a binary solution as a working medium, in which the low-boiling point component is used as a refrigerant, that is, it is used for refrigeration by its evaporation; the high-boiling point component is used as an absorbent, that is, it is used to absorb the refrigerant vapor. Complete the work cycle. For example, the lithium bromide absorption refrigerator uses pure water as the refrigerant, that is, relies on the evaporation and heat absorption of pure water in a high vacuum environment to realize the refrigeration function. After absorbing heat and evaporating, the refrigerant vapor is absorbed by the lithium bromide solution, transported, heated and regenerated, condensed, and after returning to liquid state, it absorbs heat and evaporates again, and the refrigeration cycle is continuously carried out.
在吸收式制冷机中,冷凝器、蒸发器、吸收器和再生器是实现制冷循环的主要部件,其中的换热管利用传热系数比较高的黄铜或其它金属材料制成,这导致吸收式制冷机整体重量大,难以实现吸收式制冷机的轻量化。同时,金属容易被溶液腐蚀,并产生氢气等不凝气体,降低吸收式制冷机的工作效率;金属换热管对密封工艺要求高,密封代价大。In the absorption refrigerator, the condenser, evaporator, absorber and regenerator are the main components to realize the refrigeration cycle, and the heat exchange tubes are made of brass or other metal materials with relatively high heat transfer coefficient, which leads to absorption The overall weight of the absorption refrigerator is large, and it is difficult to reduce the weight of the absorption refrigerator. At the same time, the metal is easily corroded by the solution, and produces non-condensable gases such as hydrogen, which reduces the working efficiency of the absorption refrigerator; the metal heat exchange tube has high requirements on the sealing process, and the sealing cost is high.
发明内容Contents of the invention
本发明的目的即在于克服现有技术的不足,提供一种吸收式制冷单元内部换热组件,其换热管和换热壁板采用塑料制成,从而在满足换热性能的前提下,使得吸收式制冷机实现了轻量化。同时塑料制作的换热管,密封容易;塑料抗腐蚀性能强,能够避免不凝气体,增加了吸收式制冷机的工作效率。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide an internal heat exchange component of an absorption refrigeration unit, in which the heat exchange tube and the heat exchange wall plate are made of plastic, so that the heat exchange performance can be satisfied under the premise of Absorption refrigerating machine achieves weight reduction. At the same time, the heat exchange tube made of plastic is easy to seal; the plastic has strong corrosion resistance, can avoid non-condensable gas, and increases the working efficiency of the absorption refrigerator.
本发明的另一个目的在于提供一种具备上述吸收式制冷单元内部换热组件的吸收式制冷单元。Another object of the present invention is to provide an absorption refrigeration unit equipped with the above-mentioned internal heat exchange components of the absorption refrigeration unit.
本发明的第三个目的在于提供一种具备上述吸收式制冷单元的吸收式制冷矩阵。The third object of the present invention is to provide an absorption refrigeration matrix equipped with the above absorption refrigeration unit.
本发明的实施例通过以下技术方案实现:Embodiments of the invention are achieved through the following technical solutions:
吸收式制冷单元内部换热组件,其为再生器、吸收器、冷凝器、蒸发器或溶液热交换器中的任意一种。当吸收式制冷单元内部换热组件为再生器、吸收器、冷凝器或蒸发器中的任意一种时,吸收式制冷单元内部换热组件包括管壳式换热器。管壳式换热器具备管壳式换热器壳体和换热管。换热管设置在管壳式换热器壳体内。换热管由塑料制成。当吸收式制冷单元内部换热组件为溶液热交换器时,吸收式制冷单元内部换热组件包括板式换热器;板式换热器具备板式换热器壳体和换热壁板。换热壁板设置在板式换热器壳体内;换热壁板由塑料制成。The internal heat exchange component of the absorption refrigeration unit is any one of regenerator, absorber, condenser, evaporator or solution heat exchanger. When the internal heat exchange component of the absorption refrigeration unit is any one of regenerator, absorber, condenser or evaporator, the internal heat exchange component of the absorption refrigeration unit includes a shell-and-tube heat exchanger. A shell and tube heat exchanger has a shell and tube heat exchanger shell and heat exchange tubes. The heat exchange tubes are arranged in the casing of the shell and tube heat exchanger. The heat exchange tubes are made of plastic. When the internal heat exchange component of the absorption refrigeration unit is a solution heat exchanger, the internal heat exchange component of the absorption refrigeration unit includes a plate heat exchanger; the plate heat exchanger has a plate heat exchanger shell and a heat exchange wall plate. The heat exchange wall plate is arranged in the shell of the plate heat exchanger; the heat exchange wall plate is made of plastic.
发明人经过研究发现,为了提高传热性能,冷凝器、蒸发器、吸收器和再生器中的换热管利用传热系数比较高金属材料制成。溶液热交换器的换热壁板也由金属材料制成。然而金属材料密度大,导致吸收式制冷机整体重量大。另外,金属换热管和散热壁板还存在被溶液腐蚀产生不凝气体影响吸收式制冷机工作效率,以及密封工艺要求高、密封代价大的问题。相比金属材料,塑料的密度低。相同体积下塑料的重量远低于金属材料(例如黄铜)。为此,发明人将换热管和换热壁板由塑料制成。采用本发明实施例提供的吸收式制冷单元内部换热组件制造的吸收式制冷机,其整机重量能够大大降低。塑料制作的换热管和换热壁板密封容易。塑料的抗腐蚀性能更强,能够避免被溶液腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。The inventors have found through research that in order to improve heat transfer performance, the heat exchange tubes in the condenser, evaporator, absorber and regenerator are made of metal materials with relatively high heat transfer coefficients. The heat exchange wall plates of the solution heat exchanger are also made of metal materials. However, the metal material has a high density, resulting in a large overall weight of the absorption refrigerator. In addition, metal heat exchange tubes and heat dissipation wall plates are corroded by the solution to produce non-condensable gas, which affects the working efficiency of the absorption refrigerator, and the sealing process requires high requirements and high sealing costs. Compared to metal materials, plastics have a lower density. The weight of plastic is much lower than that of metal materials (such as brass) under the same volume. For this reason, the inventor made the heat exchange tubes and the heat exchange wall plates from plastics. The weight of the absorption refrigeration machine manufactured by adopting the internal heat exchange components of the absorption refrigeration unit provided by the embodiment of the present invention can be greatly reduced. Heat exchange tubes and heat exchange wall plates made of plastic are easy to seal. The corrosion resistance of the plastic is stronger, and it can avoid being corroded by the solution to produce non-condensable gas, which increases the working efficiency of the absorption refrigerator.
在本发明的一种实施例中,换热管的管壁厚度为0.1~0.5mm。In one embodiment of the present invention, the tube wall thickness of the heat exchange tube is 0.1-0.5 mm.
在本发明的一种实施例中,换热管的管壁厚度为0.15mm。In one embodiment of the present invention, the wall thickness of the heat exchange tube is 0.15 mm.
在本发明的一种实施例中,若干排换热管呈上下层排列;相邻两排换热管之间间隔设置有多个支撑条;支撑条用于支撑相邻两排换热管。In one embodiment of the present invention, several rows of heat exchange tubes are arranged in upper and lower layers; a plurality of support bars are arranged at intervals between two adjacent rows of heat exchange tubes; the support bars are used to support two adjacent rows of heat exchange tubes.
在本发明的一种实施例中,支撑条由塑料制成。In one embodiment of the invention, the support bars are made of plastic.
在本发明的一种实施例中,支撑条和换热管由同种塑料制成。In one embodiment of the present invention, the support bar and the heat exchange tube are made of the same plastic.
在本发明的一种实施例中,换热管的外径为3mm~5mm。位于同一排的相邻的换热管的中心距为4mm~6mm。上下相邻的换热管的中心距为5mm~8mm。In one embodiment of the present invention, the outer diameter of the heat exchange tube is 3mm˜5mm. The center-to-center distance between adjacent heat exchange tubes in the same row is 4 mm to 6 mm. The center distance between the upper and lower adjacent heat exchange tubes is 5 mm to 8 mm.
在本发明的一种实施例中,换热管的外径为3mm。位于同一排的相邻的换热管的中心距为4mm。上下相邻的换热管的中心距为7mm。In one embodiment of the present invention, the outer diameter of the heat exchange tube is 3mm. The center-to-center distance between adjacent heat exchange tubes in the same row is 4mm. The center-to-center distance between the upper and lower adjacent heat exchange tubes is 7mm.
在本发明的一种实施例中,当吸收式制冷单元内部换热组件为再生器、吸收器、冷凝器或蒸发器中的任意一种时,管壳式换热器壳体由塑料制成。In one embodiment of the present invention, when the internal heat exchange component of the absorption refrigeration unit is any one of regenerator, absorber, condenser or evaporator, the shell of the shell-and-tube heat exchanger is made of plastic .
在本发明的一种实施例中,管壳式换热器壳体和换热管由同种塑料制成。In one embodiment of the present invention, the shell and the heat exchange tubes of the shell-and-tube heat exchanger are made of the same plastic.
在本发明的一种实施例中,换热壁板的厚度为0.1mm~0.5mm。In one embodiment of the present invention, the thickness of the heat exchange wall plate is 0.1mm-0.5mm.
在本发明的一种实施例中,换热壁板的厚度为0.15mm。In one embodiment of the present invention, the thickness of the heat exchange wall plate is 0.15 mm.
在本发明的一种实施例中,换热壁板上分布有织纹状凸条,用于支撑换热壁板,并使流过凸条的流体产生紊流以提高传热系数。In one embodiment of the present invention, textured ribs are distributed on the heat exchanging wall plate for supporting the heat exchanging wall plate and making the fluid flowing through the ribs turbulent to improve the heat transfer coefficient.
在本发明的一种实施例中,凸条由塑料制成。In one embodiment of the invention, the ribs are made of plastic.
在本发明的一种实施例中,凸条和换热壁板由同种塑料制成。In one embodiment of the present invention, the ribs and the heat exchange wall are made of the same plastic.
在本发明的一种实施例中,换热壁板呈多层排列。相邻两层的换热壁板的板壁间距为0.5mm~3mm。In one embodiment of the present invention, the heat exchange wall plates are arranged in multiple layers. The distance between the heat exchange wall panels of two adjacent layers is 0.5 mm to 3 mm.
在本发明的一种实施例中,相邻两层的换热壁板的板壁间距为1mm。In one embodiment of the present invention, the distance between the heat exchange wall plates of two adjacent layers is 1mm.
在本发明的一种实施例中,当吸收式制冷单元内部换热组件为溶液热交换器时,板式换热器壳体由塑料制成。In one embodiment of the present invention, when the internal heat exchange component of the absorption refrigeration unit is a solution heat exchanger, the shell of the plate heat exchanger is made of plastic.
在本发明的一种实施例中,板式换热器壳体和换热壁板由同种塑料制成。In one embodiment of the present invention, the shell of the plate heat exchanger and the heat exchange wall are made of the same plastic.
在本发明的一种实施例中,吸收式制冷单元内部换热组件为蒸发器。换热管内部用于供冷水流动,换热管与管壳式换热器壳体之间用于供冷媒水流动。In one embodiment of the present invention, the heat exchange component inside the absorption refrigeration unit is an evaporator. The inside of the heat exchange tube is used for the flow of cold water, and the space between the heat exchange tube and the shell of the shell-and-tube heat exchanger is used for the flow of refrigerant water.
在本发明的一种实施例中,每一排换热管朝向吸收器的一侧设置有斜坡式隔液板,斜坡式隔液板用于截留冷媒水,只允许冷媒蒸汽通过。In one embodiment of the present invention, the side of each row of heat exchange tubes facing the absorber is provided with a sloping liquid baffle, and the sloping liquid baffle is used to trap refrigerant water and only allow refrigerant steam to pass through.
在本发明的一种实施例中,吸收式制冷单元内部换热组件为冷凝器;换热管内部用于供冷却水流动,换热管与管壳式换热器壳体之间用于供冷媒蒸汽流动。In one embodiment of the present invention, the internal heat exchange component of the absorption refrigeration unit is a condenser; the inside of the heat exchange tube is used for cooling water to flow, and the space between the heat exchange tube and the shell of the shell-and-tube heat exchanger is used for supplying Refrigerant vapor flows.
在本发明的一种实施例中,每一排换热管朝向再生器的一侧设置有斜坡式隔液板,斜坡式隔液板用于截留冷媒蒸汽中的液滴,只允许冷媒蒸汽通过。In one embodiment of the present invention, the side of each row of heat exchange tubes facing the regenerator is provided with a sloping liquid baffle, and the sloping liquid baffle is used to trap liquid droplets in the refrigerant vapor and only allow the refrigerant vapor to pass through .
在本发明的一种实施例中,吸收式制冷单元内部换热组件为吸收器或再生器,换热器壳体和换热管共同构成管壳式换热器。换热管与管壳式换热器壳体之间用于供溴化锂溶液流动。当吸收式制冷单元内部换热组件为吸收器时,换热管内部用于供冷却水流动;吸收式制冷单元内部换热组件为再生器时,换热管内部用于供热水流动。In one embodiment of the present invention, the internal heat exchange component of the absorption refrigeration unit is an absorber or a regenerator, and the heat exchanger shell and heat exchange tubes together constitute a shell-and-tube heat exchanger. The space between the heat exchange tube and the casing of the shell-and-tube heat exchanger is used for the flow of the lithium bromide solution. When the internal heat exchange component of the absorption refrigeration unit is an absorber, the inside of the heat exchange tube is used for cooling water flow; when the internal heat exchange component of the absorption refrigeration unit is a regenerator, the inside of the heat exchange tube is used for the flow of hot water.
在本发明的一种实施例中,吸收式制冷单元内部换热组件还包括溶液分配器;溶液分配器设置在管壳式换热器上部;溶液分配器内部具有腔体,溶液分配器下部为用于向下方的换热管喷洒溶液的溶液喷洒面。In one embodiment of the present invention, the internal heat exchange assembly of the absorption refrigeration unit also includes a solution distributor; the solution distributor is arranged on the upper part of the shell-and-tube heat exchanger; the solution distributor has a cavity inside, and the lower part of the solution distributor is Solution spray surface for spraying solution to the heat exchange tubes below.
在本发明的一种实施例中,溶液分配器由塑料制成。In one embodiment of the invention, the solution dispenser is made of plastic.
在本发明的一种实施例中,溶液分配器和管壳式换热器壳体由同种塑料制成。In one embodiment of the invention, the solution distributor and the shell and tube heat exchanger housing are made of the same plastic.
在本发明的一种实施例中,溶液喷洒面尺寸与管壳式换热器上端面相同。在溶液分配器的溶液喷洒面设置有若干泄流孔,用于将溶液均匀的分散到下方的换热管表面。In one embodiment of the present invention, the size of the solution spraying surface is the same as that of the upper end surface of the shell-and-tube heat exchanger. A number of discharge holes are arranged on the solution spraying surface of the solution distributor for uniformly dispersing the solution to the surface of the heat exchange tube below.
在本发明的一种实施例中,吸收式制冷单元内部换热组件为吸收器时,每一排换热管朝向蒸发器的一侧设置有斜坡式隔液板,斜坡式隔液板用于截留冷媒水,只允许冷媒蒸汽通过。吸收式制冷单元内部换热组件为再生器时,每一排换热管朝向冷凝器的一侧设置有斜坡式隔液板,斜坡式隔液板用于截留冷媒蒸汽中的液滴,只允许冷媒蒸汽通过。In one embodiment of the present invention, when the internal heat exchange component of the absorption refrigeration unit is an absorber, each row of heat exchange tubes is provided with a sloped liquid baffle on the side facing the evaporator, and the sloped liquid baffle is used for Refrigerant water is intercepted and only refrigerant steam is allowed to pass through. When the internal heat exchange component of the absorption refrigeration unit is a regenerator, each row of heat exchange tubes is provided with a slope-type liquid separator on the side facing the condenser. The slope-type liquid separator is used to trap liquid droplets in the refrigerant vapor. Refrigerant vapor passes through.
吸收式制冷单元,包括上述任意一种吸收式制冷单元内部换热组件。The absorption refrigeration unit includes any one of the above-mentioned internal heat exchange components of the absorption refrigeration unit.
吸收式制冷矩阵,包括若干个上述的吸收式制冷单元。The absorption refrigeration matrix includes several above-mentioned absorption refrigeration units.
本发明的技术方案至少具有如下优点和有益效果:The technical solution of the present invention has at least the following advantages and beneficial effects:
本发明实施例提供的吸收式制冷单元内部换热组件中,换热管和换热壁板由塑料制成。采用本发明实施例提供的吸收式制冷单元内部换热组件制造的吸收式制冷机,其整机重量能够大大降低。同时,塑料制作的换热管密封容易。塑料的抗腐蚀性能更强,能够避免被溶液腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。In the internal heat exchange assembly of the absorption refrigeration unit provided by the embodiment of the present invention, the heat exchange tube and the heat exchange wall plate are made of plastic. The weight of the absorption refrigeration machine manufactured by adopting the internal heat exchange components of the absorption refrigeration unit provided by the embodiment of the present invention can be greatly reduced. At the same time, the heat exchange tube made of plastic is easy to seal. The corrosion resistance of the plastic is stronger, and it can avoid being corroded by the solution to produce non-condensable gas, which increases the working efficiency of the absorption refrigerator.
本发明实施例提供的吸收式制冷单元,由于具备上述的吸收式制冷单元内部换热组件,因此也具有重量低、密封容易、抗腐蚀性能更强、工作效率高的有益效果。The absorption refrigeration unit provided by the embodiment of the present invention has the beneficial effects of low weight, easy sealing, stronger corrosion resistance and high working efficiency because it has the above-mentioned internal heat exchange components of the absorption refrigeration unit.
本发明实施例提供的吸收式制冷矩阵,由于具备上述的吸收式制冷单元,因此也具有重量低、密封容易、抗腐蚀性能更强、工作效率高的有益效果。The absorption refrigeration matrix provided by the embodiment of the present invention has the above-mentioned absorption refrigeration unit, so it also has the beneficial effects of low weight, easy sealing, stronger corrosion resistance, and high working efficiency.
附图说明Description of drawings
为了更清楚的说明本发明实施例的技术方案,下面对实施例中需要使用的附图作简单介绍。应当理解,以下附图仅示出了本发明的某些实施方式,不应被看作是对本发明范围的限制。对于本领域技术人员而言,在不付出创造性劳动的情况下,能够根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings that need to be used in the embodiments are briefly introduced below. It should be understood that the following drawings only illustrate some embodiments of the present invention, and should not be considered as limiting the scope of the present invention. Those skilled in the art can obtain other drawings based on these drawings without creative effort.
图1为本发明实施例中,冷凝器与一侧再生器的结构主视图;Fig. 1 is the front view of the structure of the condenser and one side regenerator in the embodiment of the present invention;
图2为本发明实施例中,冷凝器与一侧再生器的结构剖视图;Fig. 2 is a structural cross-sectional view of a condenser and a side regenerator in an embodiment of the present invention;
图3为本发明实施例中,冷凝器与一侧再生器的结构爆炸图;Figure 3 is an exploded view of the structure of the condenser and the regenerator on one side in the embodiment of the present invention;
图4为本发明实施例中,蒸发器与一侧吸收器的装配状态图;Fig. 4 is an assembly state diagram of the evaporator and the absorber on one side in the embodiment of the present invention;
图5为本发明实施例中,蒸发器与一侧吸收器的结构剖视图;Fig. 5 is a cross-sectional view of the structure of the evaporator and one side absorber in the embodiment of the present invention;
图6为本发明实施例中,蒸发器与一侧吸收器的结构爆炸图;Fig. 6 is an exploded view of the structure of the evaporator and the absorber on one side in the embodiment of the present invention;
图7为本发明实施例中,溶液热交换器的立体结构示意图;7 is a schematic diagram of a three-dimensional structure of a solution heat exchanger in an embodiment of the present invention;
图8为本发明实施例中,拆除了部分部件后裸露的换热壁板的结构示意图。Fig. 8 is a schematic structural view of the exposed heat exchange wall plate after some components are removed in the embodiment of the present invention.
图中:100-冷凝器;101-管壳式换热器壳体;102-换热管;103-支撑条;104-节流孔;200-再生器;201-管壳式换热器壳体;202-换热管;203-溶液分配器;204-溶液喷洒面;205-泄流孔;206-支撑条;207-供给孔;210-管壳式换热器;501-斜坡式隔液板;300-蒸发器;301-管壳式换热器壳体;302-换热管;303-支撑条;400-吸收器;401-管壳式换热器壳体;402-换热管;403-溶液分配器;404-溶液喷洒面;405-泄流孔;406-支撑条;410-管壳式换热器;502-斜坡式隔液板;600-溶液热交换器;601-稀溶液入口;602-浓溶液出口;604-浓溶液前往吸收器壳程的通道;606-浓溶液入口;608-稀溶液出口;609-稀溶液前往再生器的通道;612-稀溶液通道;614-浓溶液通道;620-换热壁板;622-凸条;624-板式换热器壳体;631-溶液泵。In the figure: 100-condenser; 101-shell-and-tube heat exchanger shell; 102-heat exchange tube; 103-support bar; 104-throttle hole; 200-regenerator; 201-shell-and-tube heat exchanger shell body; 202-heat exchange tube; 203-solution distributor; 204-solution spray surface; 205-discharge hole; 206-support bar; 207-supply hole; Liquid plate; 300-evaporator; 301-shell-and-tube heat exchanger shell; 302-heat exchange tube; 303-support bar; 400-absorber; 401-shell-and-tube heat exchanger shell; 402-heat exchange Tube; 403-solution distributor; 404-solution spraying surface; 405-discharge hole; 406-support bar; 410-shell-and-tube heat exchanger; - dilute solution inlet; 602 - concentrated solution outlet; 604 - channel of concentrated solution to absorber shell side; 606 - concentrated solution inlet; 608 - outlet of dilute solution; 609 - channel of dilute solution to regenerator; 612 - channel of dilute solution ; 614-concentrated solution channel; 620-heat exchange wall plate; 622-raised strip; 624-plate heat exchanger shell; 631-solution pump.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some, not all, embodiments of the present invention.
因此,以下对本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的部分实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征和技术方案可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,这类术语仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or the conventionally placed position when the product of the invention is used. Orientation or positional relationship, or the orientation or positional relationship commonly understood by those skilled in the art, such terms are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore are not to be construed as limitations of the invention.
实施例:Example:
在吸收式制冷机中,冷凝器、蒸发器、吸收器、再生器和溶液热交换器是实现制冷循环的主要部件,其中的换热管和换热壁板利用传热系数比较高的金属材料(例如黄铜)制成,这导致吸收式制冷机整体重量大,难以实现吸收式制冷机的轻量化。同时,金属容易被溶液腐蚀,并产生氢气等不凝气体,降低吸收式制冷机的工作效率。In an absorption refrigerator, the condenser, evaporator, absorber, regenerator and solution heat exchanger are the main components to realize the refrigeration cycle, and the heat exchange tubes and heat exchange wall plates use metal materials with relatively high heat transfer coefficients. (such as brass), which leads to a large overall weight of the absorption refrigerator, and it is difficult to reduce the weight of the absorption refrigerator. At the same time, the metal is easily corroded by the solution and produces non-condensable gases such as hydrogen, which reduces the working efficiency of the absorption refrigerator.
为此,本实施例提供一种吸收式制冷单元内部换热组件,该内部组件可以是冷凝器、蒸发器、吸收器、再生器或溶液热交换器中的任意一种。冷凝器、蒸发器、吸收器或再生器的换热管为采用塑料制成的薄壁换热管,溶液热交换器的换热壁板为采用塑料制成的薄壁板件,从而在满足换热性能的前提下,使得吸收式制冷机实现了轻量化。同时塑料抗腐蚀性能强,能够避免不凝气体,增加了吸收式制冷机的工作效率。Therefore, this embodiment provides an internal heat exchange component of an absorption refrigeration unit, and the internal component may be any one of a condenser, an evaporator, an absorber, a regenerator or a solution heat exchanger. The heat exchange tubes of the condenser, evaporator, absorber or regenerator are thin-walled heat exchange tubes made of plastic, and the heat exchange wall plates of the solution heat exchanger are thin-walled plates made of plastic, so as to meet the Under the premise of improving the heat transfer performance, the weight of the absorption refrigerator is reduced. At the same time, the plastic has strong anti-corrosion performance, can avoid non-condensable gas, and increases the working efficiency of the absorption refrigerator.
在本实施例中,所谓塑料是指工程塑料(engineering-plastics),例如聚碳酸酯(Polycarbonate,PC)、聚酰胺(尼龙,Polyamide,PA)、聚甲醛(Polyacetal,PolyoxyMethylene,POM)、聚苯醚(Polyphenylene Oxide,PPO)、聚酯(PET,PBT)、聚苯硫醚(Polyphenylene Sulfide,PPS)、聚芳基酯等。In this embodiment, the so-called plastic refers to engineering plastics (engineering-plastics), such as polycarbonate (Polycarbonate, PC), polyamide (nylon, Polyamide, PA), polyoxymethylene (Polyacetal, PolyoxyMethylene, POM), polyphenylene Ether (Polyphenylene Oxide, PPO), polyester (PET, PBT), polyphenylene sulfide (Polyphenylene Sulfide, PPS), polyaryl ester, etc.
本实施例以溴化锂吸收式制冷机内部的冷凝器、蒸发器、吸收器、再生器和溶液热交换器为例进行说明。In this embodiment, the condenser, evaporator, absorber, regenerator and solution heat exchanger inside the lithium bromide absorption refrigerator are taken as examples for illustration.
冷凝器100和再生器200condenser 100 and regenerator 200
参照图1,图1为本发明实施例中,冷凝器100与一侧再生器200的结构主视图。在图1中,右侧为冷凝器100,左侧为再生器200,在冷凝器100和再生器200之间为斜坡式隔液板501。斜坡式隔液板501可以看作冷凝器100的一部分,也可以看作再生器200的一部分。左侧的再生器200的作用是将溴化锂稀溶液进行加热,使稀溶液中吸收的冷媒水不断汽化变成冷媒蒸汽,冷媒蒸汽进入右侧的冷凝器100遇冷降温后凝结,成为高压低温的液态冷媒水。当冷凝器100内的冷媒水通过节流孔进入制冷机的蒸发器时,大量吸收蒸发器管程内流动的冷水的热量而汽化,从而达到给冷水降温制冷的目的。本发明的冷凝器100的作用即是将再生器200产生的冷媒蒸汽进行冷却凝结,变成冷媒水。斜坡式隔液板501用于截留左侧为再生器200加热蒸发产生的冷媒蒸汽中夹带的液滴,只允许冷媒蒸汽越过斜坡式隔液板501而进入冷凝器100。Referring to FIG. 1 , FIG. 1 is a structural front view of a condenser 100 and a side regenerator 200 in an embodiment of the present invention. In FIG. 1 , the right side is the condenser 100 , the left side is the regenerator 200 , and between the condenser 100 and the regenerator 200 is a sloped liquid separator 501 . The slope type liquid separator 501 can be regarded as a part of the condenser 100 , and can also be regarded as a part of the regenerator 200 . The function of the regenerator 200 on the left is to heat the dilute lithium bromide solution, so that the refrigerant water absorbed in the dilute solution is continuously vaporized into refrigerant steam, and the refrigerant steam enters the condenser 100 on the right and then condenses when it is cooled down to become a high-pressure and low-temperature refrigerant. Liquid refrigerant water. When the refrigerant water in the condenser 100 enters the evaporator of the refrigerator through the orifice, it absorbs a large amount of heat from the cold water flowing in the tube side of the evaporator and vaporizes, thereby achieving the purpose of cooling the cold water. The function of the condenser 100 of the present invention is to cool and condense the refrigerant steam generated by the regenerator 200 to become refrigerant water. The slope-type liquid separator 501 is used to intercept liquid droplets entrained in the refrigerant vapor produced by heating and evaporation of the regenerator 200 on the left, and only allows the refrigerant vapor to pass through the slope-type liquid separator 501 and enter the condenser 100 .
下面对冷凝器100进行说明。Next, the condenser 100 will be described.
参照图2,图2为本发明实施例中,冷凝器100与一侧再生器200的结构剖视图。Referring to FIG. 2 , FIG. 2 is a structural cross-sectional view of the condenser 100 and the side regenerator 200 in the embodiment of the present invention.
冷凝器100为管壳式换热器,包括管壳式换热器壳体101和换热管102。在本实施例中,若干排换热管102呈上下层排列(图中仅示出了部分换热管102。可以理解的,在其他具体实施方式中,换热管102可以采用其他排列方式。)换热管102固定在管壳式换热器壳体101中。在工作时,换热管102内流通有冷却水,来自再生器200的冷媒蒸汽在换热管102和管壳式换热器壳体101之间流动。换热管102中的冷却水用于对冷媒蒸汽进行降温冷凝,得到冷媒水。The condenser 100 is a shell-and-tube heat exchanger, including a shell-and-tube heat exchanger shell 101 and heat exchange tubes 102 . In this embodiment, several rows of heat exchange tubes 102 are arranged in upper and lower layers (only part of the heat exchange tubes 102 are shown in the figure. It can be understood that in other specific implementation manners, the heat exchange tubes 102 can be arranged in other ways. ) The heat exchange tube 102 is fixed in the shell 101 of the shell and tube heat exchanger. During operation, cooling water circulates in the heat exchange tube 102 , and refrigerant steam from the regenerator 200 flows between the heat exchange tube 102 and the shell 101 of the shell-and-tube heat exchanger. The cooling water in the heat exchange tube 102 is used to cool down and condense the refrigerant steam to obtain refrigerant water.
冷凝器100中,换热管102由塑料制成,换热管102的管壁厚度为0.1mm~0.5mm。在本实施例中,换热管102的管壁厚度为0.15mm。相对于金属换热管,这样极薄的厚度在同体积下增大了十倍以上的换热面积,弥补了塑料传热性能不足的问题,使得换热管102的传热性能能够达到吸收式制冷机的要求。由于换热管102由塑料制成,相对于采用金属散热管,冷凝器100的重量能够大幅度降低,从而实现了轻量化。由于塑料具备优良的抗腐蚀性能,从而也能够避免由于换热管102被腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。同时,塑料制作的换热管102相对于金属换热管,其密封更加容易。In the condenser 100, the heat exchange tube 102 is made of plastic, and the thickness of the tube wall of the heat exchange tube 102 is 0.1mm˜0.5mm. In this embodiment, the tube wall thickness of the heat exchange tube 102 is 0.15 mm. Compared with metal heat exchange tubes, such an extremely thin thickness increases the heat exchange area by more than ten times under the same volume, making up for the insufficient heat transfer performance of plastics, so that the heat transfer performance of the heat exchange tube 102 can reach the absorption type. Chiller requirements. Since the heat exchange tubes 102 are made of plastic, compared with metal heat dissipation tubes, the weight of the condenser 100 can be greatly reduced, thereby achieving light weight. Due to the excellent anti-corrosion performance of the plastic, it is also possible to avoid the generation of non-condensable gas due to the corrosion of the heat exchange tube 102, which increases the working efficiency of the absorption refrigerating machine. At the same time, the heat exchange tube 102 made of plastic is easier to seal than the metal heat exchange tube.
发明人经过研究发现,传统的采用金属换热管的冷凝器,由于金属的密封难度较大,为了保证冷凝器的密封性能,使得其壳体只能采用厚钢板或者铸件制成,从而进一步增加了冷凝器的重量,且耐腐蚀性差。The inventors have found through research that the traditional condenser using metal heat exchange tubes is difficult to seal the metal. In order to ensure the sealing performance of the condenser, the shell can only be made of thick steel plates or castings, thereby further increasing The weight of the condenser is increased, and the corrosion resistance is poor.
为此,在本实施例中,冷凝器100的管壳式换热器壳体101也采用塑料制成,使得管壳式换热器壳体101和换热管102之间的密封能够容易的实现,管壳式换热器壳体101的厚度能够降低。这样,进一步减轻了冷凝器100的重量,冷凝器100的抗腐蚀性能也得到增强。作为一种实施例,管壳式换热器壳体101和换热管102可以采用相同种类的塑料制成,通过注塑工艺一体成型,从而提供优良的密封性能。For this reason, in this embodiment, the shell-and-tube heat exchanger casing 101 of the condenser 100 is also made of plastic, so that the sealing between the shell-and-tube heat exchanger casing 101 and the heat exchange tubes 102 can be easily In this way, the thickness of the shell 101 of the shell-and-tube heat exchanger can be reduced. In this way, the weight of the condenser 100 is further reduced, and the corrosion resistance of the condenser 100 is also enhanced. As an example, the shell 101 and the heat exchange tubes 102 of the shell-and-tube heat exchanger can be made of the same type of plastic, and integrally formed by injection molding, so as to provide excellent sealing performance.
除了实现冷凝器100的轻量化,发明人还希望实现冷凝器100的小型化。小型化的冷凝器100能够使吸收式制冷机整体体积更小,从而能够适用于家庭或其他对制冷功率要求不高的商业场合。然而,发明人在冷凝器100小型化的过程中发现,冷凝器100的热交换效率不高,在小型化后难以满足使用要求。发明人经过研究发现,冷凝器100的换热效率不高的原因在于:当冷媒蒸汽进入冷凝器100内与换热管102发生热交换放热液化后在换热管102表面形成水滴,并在重力的作用下汇集和自由滴落,冷凝水在下滴过程中不断滴到下方各排换热管102,在换热管102表面形成下降水膜,尤其是在换热管102的下部弧线处水膜的厚度往往很厚,增加冷媒蒸汽与换热管102之间的传热阻力,不利于冷媒蒸汽与换热管102的接触,从而导致热交换效率不高。In addition to reducing the weight of the condenser 100 , the inventor also hopes to reduce the size of the condenser 100 . The miniaturized condenser 100 can make the overall volume of the absorption refrigerating machine smaller, so that it can be applied to households or other commercial occasions that do not require high cooling power. However, the inventors found in the miniaturization process of the condenser 100 that the heat exchange efficiency of the condenser 100 is not high, and it is difficult to meet the use requirements after miniaturization. After research, the inventor found that the reason why the heat exchange efficiency of the condenser 100 is not high is that: when the refrigerant vapor enters the condenser 100 and undergoes heat exchange with the heat exchange tube 102 to liquefy, water droplets are formed on the surface of the heat exchange tube 102, and the Under the action of gravity, it collects and drips freely. During the dripping process, the condensed water continuously drips to each row of heat exchange tubes 102 below, forming a falling water film on the surface of the heat exchange tubes 102, especially at the lower arc of the heat exchange tubes 102. The thickness of the water film is often very thick, which increases the heat transfer resistance between the refrigerant steam and the heat exchange tube 102, which is not conducive to the contact between the refrigerant steam and the heat exchange tube 102, thus resulting in low heat exchange efficiency.
为此,发明人对换热管102的外径以及相邻换热管102之间的中心距进行了优化。将换热管102的外径设置为3mm~5mm,将位于同一排的相邻的换热管102的中心距设置为4mm~6mm,将上下相邻的换热管102的中心距设置为5mm~8mm。在本实施例中,换热管102的外径为3mm;位于同一排的相邻的换热管102的中心距为4mm;上下相邻的换热管102的中心距为7mm。采用上述的小管径、大密度排列的换热管102,在单位体积上获得较大的热交换面积,从而在满足高换热效率的前提下实现更小的体积。同一排的相邻的换热管102之间的间隙仅为1mm,这样小的间隙能够发挥冷媒水表面张力的有益作用,使得换热管102表面冷凝的冷媒水在间隙处汇集并下滴。先冷凝的冷媒水不会滴落到下层换热管102的表面形成水膜,使悬挂在换热管102下部弧面的水膜厚度得以降低,从而提高了冷凝器100的整体工作效率。如此,使得冷凝器100得以小型化。Therefore, the inventors optimized the outer diameter of the heat exchange tubes 102 and the center-to-center distance between adjacent heat exchange tubes 102 . Set the outer diameter of the heat exchange tubes 102 to 3 mm to 5 mm, set the center distance of adjacent heat exchange tubes 102 in the same row to 4 mm to 6 mm, and set the center distance of the upper and lower adjacent heat exchange tubes 102 to 5 mm ~8mm. In this embodiment, the outer diameter of the heat exchange tubes 102 is 3 mm; the center-to-center distance of adjacent heat exchange tubes 102 in the same row is 4 mm; the center-to-center distance of the upper and lower adjacent heat exchange tubes 102 is 7 mm. By adopting the heat exchange tubes 102 with small diameter and large density, a large heat exchange area is obtained per unit volume, thereby achieving a smaller volume under the premise of satisfying high heat exchange efficiency. The gap between adjacent heat exchange tubes 102 in the same row is only 1mm, such a small gap can play a beneficial role in the surface tension of the refrigerant water, so that the refrigerant water condensed on the surface of the heat exchange tubes 102 gathers and drips in the gap. The condensed refrigerant water will not drop to the surface of the lower heat exchange tube 102 to form a water film, so that the thickness of the water film hanging on the lower arc surface of the heat exchange tube 102 can be reduced, thereby improving the overall working efficiency of the condenser 100 . In this way, the condenser 100 can be miniaturized.
参照图3,图3为本发明实施例中,冷凝器100与一侧再生器200的结构爆炸图。在相邻两排换热管102之间,等间距设置有多个支撑条103,支撑条103与换热管102交叉设置且与换热管102相互垂直。支撑条103用于支撑上下相邻的两排换热管102,并承受管壳式换热器壳体101内高真空带来的结构应力。在本实施例中,支撑条103由塑料制成,以保证轻量化。作为一种实施例,支撑条103与换热管102采用同种塑料制成,以便于制造。Referring to FIG. 3 , FIG. 3 is an exploded view of the structure of the condenser 100 and the side regenerator 200 in the embodiment of the present invention. Between two adjacent rows of heat exchange tubes 102 , a plurality of support bars 103 are arranged at equal intervals, and the support bars 103 are arranged to intersect with the heat exchange tubes 102 and are perpendicular to the heat exchange tubes 102 . The support bar 103 is used to support the two adjacent rows of heat exchange tubes 102 up and down, and bear the structural stress brought by the high vacuum inside the shell and tube heat exchanger shell 101 . In this embodiment, the support bar 103 is made of plastic to ensure light weight. As an example, the support bars 103 and the heat exchange tubes 102 are made of the same type of plastic to facilitate manufacture.
需要说明的是,在其他具体实施方式中,换热管102的管壁厚度可以在0.1mm~0.5mm之间进行调整;换热管102的外径可以在3mm~5mm之间进行调整;位于同一排的相邻的换热管102的中心距可以在4mm~6mm之间进行调整;上下相邻的换热管102的中心距可以在5mm~8mm之间进行调整。It should be noted that, in other specific embodiments, the wall thickness of the heat exchange tube 102 can be adjusted between 0.1 mm and 0.5 mm; the outer diameter of the heat exchange tube 102 can be adjusted between 3 mm and 5 mm; The center distance of the adjacent heat exchange tubes 102 in the same row can be adjusted between 4 mm and 6 mm; the center distance between the upper and lower adjacent heat exchange tubes 102 can be adjusted between 5 mm and 8 mm.
下面对再生器200进行说明。Next, the regenerator 200 will be described.
再次参照图2,再生器200包括管壳式换热器壳体201、换热管202和溶液分配器203。在本实施例中,若干排换热管202呈上下层排列(图中仅示出了部分换热管202。可以理解的,在其他具体实施方式中,换热管202可以采用其他排列方式。),换热管202固定在管壳式换热器壳体201中,从而构成管壳式换热器210。在工作时,换热管202内流通有热水,换热管202与所述管壳式换热器壳体201之间用于供溴化锂稀溶液流动。换热管202中的热水用于对溴化锂稀溶液进行加热,使稀溶液中吸收的冷媒水不断汽化变成冷媒蒸汽。溶液分配器203为长方体,内部具有腔体,腔体用于供溴化锂稀溶液流动。溶液分配器203的下部为溶液喷洒面204。溶液分配器203设置在管壳式换热器210的上部,溶液喷洒面204与管壳式换热器210上端面的尺寸相同。再次参照图3,溶液喷洒面204上均匀设置有多个泄流孔205。作为一种实施例,泄流孔205为长条孔,在溶液喷洒面204的宽度方向上延伸且等间距开设三个形成一排。在溶液喷洒面204的长度方向上,等间距设置多排泄流孔205。泄流孔205用于将腔体中的溴化锂稀溶液均匀的喷洒至下方的换热管202。Referring again to FIG. 2 , the regenerator 200 includes a shell-and-tube heat exchanger shell 201 , heat exchange tubes 202 and a solution distributor 203 . In this embodiment, several rows of heat exchange tubes 202 are arranged in upper and lower layers (only part of the heat exchange tubes 202 are shown in the figure. It can be understood that in other specific implementation manners, the heat exchange tubes 202 can be arranged in other ways. ), the heat exchange tube 202 is fixed in the casing 201 of the shell-and-tube heat exchanger, thereby forming the shell-and-tube heat exchanger 210 . During operation, hot water circulates in the heat exchange tube 202, and the space between the heat exchange tube 202 and the shell 201 of the shell-and-tube heat exchanger is used for the flow of dilute lithium bromide solution. The hot water in the heat exchange tube 202 is used to heat the dilute lithium bromide solution, so that the refrigerant water absorbed in the dilute solution is continuously vaporized to become refrigerant steam. The solution distributor 203 is a cuboid with a cavity inside, and the cavity is used for flowing the dilute lithium bromide solution. The lower part of the solution distributor 203 is a solution spraying surface 204 . The solution distributor 203 is arranged on the upper part of the shell-and-tube heat exchanger 210 , and the size of the solution spraying surface 204 is the same as that of the upper end surface of the shell-and-tube heat exchanger 210 . Referring to FIG. 3 again, a plurality of discharge holes 205 are uniformly arranged on the solution spraying surface 204 . As an embodiment, the discharge holes 205 are long holes extending in the width direction of the solution spraying surface 204 and three holes are equally spaced to form a row. In the length direction of the solution spraying surface 204, multiple drainage orifices 205 are arranged at equal intervals. The drain hole 205 is used to uniformly spray the dilute lithium bromide solution in the cavity to the heat exchange tube 202 below.
再次参照图2,再生器200的管壳式换热器壳体201与冷凝器100的管壳式换热器壳体101为一体式结构,再生器200的换热管202与冷凝器100的换热管102被斜坡式隔液板501分隔开。Referring to FIG. 2 again, the shell-and-tube heat exchanger shell 201 of the regenerator 200 and the shell-and-tube heat exchanger shell 101 of the condenser 100 are of an integrated structure, and the heat exchange tube 202 of the regenerator 200 and the condenser 100 The heat exchange tubes 102 are separated by sloped liquid separators 501 .
再生器200中,换热管202由塑料制成,换热管202的管壁厚度为0.1mm~0.5mm。在本实施例中,换热管202的管壁厚度为0.15mm。相对于金属换热管,这样极薄的厚度在同体积下增大了十倍以上的换热面积,弥补了塑料传热性能不足的问题,使得换热管202的传热性能能够达到吸收式制冷机的要求。由于换热管202由塑料制成,相对于采用金属散热管,再生器200的重量能够大幅度降低,从而实现了轻量化。由于塑料具备优良的抗腐蚀性能,从而也能够避免由于再生器200被腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。塑料制作的换热管202相对于金属换热管,其密封更加容易。In the regenerator 200, the heat exchange tube 202 is made of plastic, and the thickness of the tube wall of the heat exchange tube 202 is 0.1mm˜0.5mm. In this embodiment, the tube wall thickness of the heat exchange tube 202 is 0.15mm. Compared with the metal heat exchange tube, such an extremely thin thickness increases the heat exchange area by more than ten times under the same volume, which makes up for the insufficient heat transfer performance of plastic, so that the heat transfer performance of the heat exchange tube 202 can reach the absorption type. Chiller requirements. Since the heat exchange tube 202 is made of plastic, the weight of the regenerator 200 can be greatly reduced compared with the use of metal heat dissipation tubes, thereby achieving light weight. Due to the excellent anti-corrosion performance of the plastic, it is also possible to avoid the generation of non-condensable gas due to the corrosion of the regenerator 200, thereby increasing the working efficiency of the absorption refrigerating machine. The heat exchange tube 202 made of plastic is easier to seal than the metal heat exchange tube.
发明人经过研究发现,传统的采用金属换热管的冷凝器,由于金属的密封难度较大,为了保证冷凝器的密封性能,使得其壳体只能采用厚钢板或者铸件制成,从而进一步增加了冷凝器的重量,且耐腐蚀性差。The inventors have found through research that the traditional condenser using metal heat exchange tubes is difficult to seal the metal. In order to ensure the sealing performance of the condenser, the shell can only be made of thick steel plates or castings, thereby further increasing The weight of the condenser is increased, and the corrosion resistance is poor.
为此,在本实施例中,再生器200的管壳式换热器壳体201也采用塑料制成,使得管壳式换热器壳体201和换热管202之间的密封能够容易的实现,管壳式换热器壳体201的厚度能够降低。这样,进一步减轻了再生器200的重量,再生器200的抗腐蚀性能也得到增强。作为一种实施例,管壳式换热器壳体201和换热管202可以采用相同种类的塑料制成,通过注塑工艺一体成型,从而提供优良的密封性能。For this reason, in this embodiment, the shell-and-tube heat exchanger casing 201 of the regenerator 200 is also made of plastic, so that the sealing between the shell-and-tube heat exchanger casing 201 and the heat exchange tubes 202 can be easily In this way, the thickness of the shell 201 of the shell-and-tube heat exchanger can be reduced. In this way, the weight of the regenerator 200 is further reduced, and the anti-corrosion performance of the regenerator 200 is also enhanced. As an example, the shell 201 and the heat exchange tube 202 of the shell-and-tube heat exchanger can be made of the same type of plastic, and integrally formed by injection molding, so as to provide excellent sealing performance.
在本实施例中,溶液分配器203也可以采用塑料制成,以达到进一步的轻量化。作为一种实施例,溶液分配器203和管壳式换热器壳体201可以采用相同种类的塑料制成,以方便制造、装配和密封。In this embodiment, the solution dispenser 203 can also be made of plastic to achieve further weight reduction. As an example, the solution distributor 203 and the shell and tube heat exchanger housing 201 can be made of the same type of plastic to facilitate manufacture, assembly and sealing.
除了实现再生器200的轻量化,发明人还希望实现再生器200的小型化。小型化的再生器200能够使吸收式制冷机整体体积更小,从而能够适用于家庭或其他对制冷功率要求不高的商业场合。然而,发明人在再生器200小型化的过程中发现,随着制冷功率的降低,所需要的工质的循环量也随之降低,相应地出现换热管202外表面不能被溴化锂溶液充分湿润而出现“干斑”的不利现象。为了避免出现干斑,发明人尝试加大循环泵的流量,把远远多于实际要求的循环量的工质液体,不断地从再生器200底部的积液池中喷淋到顶部的换热管202上。然而这样增加了循环泵的流量,增加了寄生能量消耗和运行成本。悖于吸收式制冷机向小型化、家庭化发展的趋势。In addition to reducing the weight of the regenerator 200 , the inventors also wish to reduce the size of the regenerator 200 . The miniaturized regenerator 200 can make the overall volume of the absorption refrigerating machine smaller, so that it can be applied to households or other commercial occasions that do not require high cooling power. However, the inventor found in the process of miniaturization of the regenerator 200 that as the cooling power decreases, the required circulation of the working medium also decreases, and correspondingly, the outer surface of the heat exchange tube 202 cannot be fully wetted by the lithium bromide solution. And the unfavorable phenomenon of "dry spot". In order to avoid dry spots, the inventor tried to increase the flow rate of the circulation pump, and continuously sprayed the working liquid far more than the actual required circulation volume from the liquid accumulation pool at the bottom of the regenerator 200 to the heat exchange at the top. Tube 202 on. However, this increases the flow rate of the circulating pump, increasing parasitic energy consumption and operating costs. Contrary to the trend of miniaturization and family-oriented development of absorption refrigerators.
为此,发明人对换热管202的外径以及相邻换热管202之间的中心距进行了优化。将换热管202的外径设置为3mm~5mm,将位于同一排的相邻的换热管202的中心距设置为4mm~6mm,将上下相邻的换热管202的中心距设置为5mm~8mm。在本实施例中,换热管202的外径为3mm;位于同一排的相邻的换热管102的中心距为4mm;上下相邻的换热管202的中心距为7mm。采用上述的小管径、大密度排列的换热管202,在单位体积上获得较大的热交换面积,从而在满足高换热效率的前提下实现更小的体积。同一排的相邻的换热管202之间的间隙仅为1mm,在该间隙处,溴化锂溶液的表面张力和重力联合作用,使得溴化锂溶液在该间隙处既有下滴流动,也有扩散和堆积,从而能够保证冷媒水始终浸没换热管202。溴化锂溶液与换热管202进行浸没式和降膜式联合换热。同时,在溴化锂溶液表面张力的作用下,溴化锂溶液无需充满整个管壳式换热器壳体201,仅仅需要溴化锂溶液能够始终终浸没换热管202即可。因此能够根据溴化锂溶液流量的大小调节溴化锂溶液在间隙处的沉积高度,使得在制冷负荷小、溴化锂溶液流量小时,溴化锂溶液也能均匀的浸没换热管202。如此,无需多次泵送即可保证溴化锂溶液与换热管202的接触,有效杜绝了干斑现象,降低了寄生能量消耗和运行成本,使得再生器200得以小型化。Therefore, the inventors optimized the outer diameter of the heat exchange tubes 202 and the center-to-center distance between adjacent heat exchange tubes 202 . Set the outer diameter of the heat exchange tubes 202 to 3 mm to 5 mm, set the center distance of adjacent heat exchange tubes 202 in the same row to 4 mm to 6 mm, and set the center distance of the upper and lower adjacent heat exchange tubes 202 to 5 mm ~8mm. In this embodiment, the outer diameter of the heat exchange tubes 202 is 3 mm; the center-to-center distance between adjacent heat exchange tubes 102 in the same row is 4 mm; the center-to-center distance between the upper and lower adjacent heat exchange tubes 202 is 7 mm. By adopting the above-mentioned heat exchange tubes 202 with small diameter and large density arrangement, a large heat exchange area is obtained per unit volume, thereby realizing a smaller volume under the premise of satisfying high heat exchange efficiency. The gap between adjacent heat exchange tubes 202 in the same row is only 1mm. In this gap, the surface tension and gravity of the lithium bromide solution combine to make the lithium bromide solution not only drip, but also diffuse and accumulate in the gap. , so as to ensure that the refrigerant water is always submerged in the heat exchange tube 202 . The lithium bromide solution and the heat exchange tube 202 perform combined heat exchange of immersion type and falling film type. At the same time, under the effect of the surface tension of the lithium bromide solution, the lithium bromide solution does not need to fill the entire shell 201 of the shell-and-tube heat exchanger, only the lithium bromide solution needs to be able to immerse the heat exchange tube 202 all the time. Therefore, the deposition height of the lithium bromide solution in the gap can be adjusted according to the flow rate of the lithium bromide solution, so that the lithium bromide solution can evenly immerse the heat exchange tube 202 when the cooling load is small and the flow rate of the lithium bromide solution is small. In this way, the contact between the lithium bromide solution and the heat exchange tube 202 can be ensured without multiple pumping, which effectively prevents dry spots, reduces parasitic energy consumption and operating costs, and makes the regenerator 200 miniaturized.
再次参照图3,在相邻两排换热管202之间,等间距设置有多个支撑条206,支撑条206与换热管202交叉设置且与换热管202相互垂直。支撑条206用于支撑上下相邻的两排换热管202,并承受管壳式换热器壳体201内高真空带来的结构应力。在本实施例中,支撑条206由塑料制成,以保证轻量化。作为一种实施例,支撑条206与换热管202采用同种塑料制成,以便于制造。Referring again to FIG. 3 , between two adjacent rows of heat exchange tubes 202 , a plurality of support bars 206 are arranged at equal intervals. The support bar 206 is used to support the two adjacent rows of heat exchange tubes 202 up and down, and bear the structural stress brought by the high vacuum inside the shell and tube heat exchanger shell 201 . In this embodiment, the support bar 206 is made of plastic to ensure light weight. As an example, the support bars 206 and the heat exchange tubes 202 are made of the same type of plastic to facilitate manufacture.
需要说明的是,在其他具体实施方式中,换热管202的管壁厚度可以在0.1mm~0.5mm之间进行调整;换热管202的外径可以在3mm~5mm之间进行调整;位于同一排的相邻的换热管202的中心距可以在4mm~6mm之间进行调整;上下相邻的换热管202的中心距可以在5mm~8mm之间进行调整。It should be noted that, in other specific embodiments, the wall thickness of the heat exchange tube 202 can be adjusted between 0.1 mm and 0.5 mm; the outer diameter of the heat exchange tube 202 can be adjusted between 3 mm and 5 mm; The center-to-center distance of adjacent heat exchange tubes 202 in the same row can be adjusted between 4 mm and 6 mm; the center-to-center distance between upper and lower adjacent heat exchange tubes 202 can be adjusted between 5 mm and 8 mm.
蒸发器300与吸收器400Evaporator 300 and Absorber 400
参照图4,图4为本发明实施例中,蒸发器300与一侧吸收器400的装配状态图。在图4中,右侧为蒸发器300,左侧为吸收器400,在蒸发器300和吸收器400之间为斜坡式隔液板502。斜坡式隔液板502可以看作蒸发器300的一部分,也可以看作吸收器400的一部分。右侧的蒸发器300所需要的冷媒水由设置在其上方的冷凝器底部的节流孔104供给。右侧的蒸发器300的作用是使来自冷凝器的冷媒水大量吸收蒸发器300管程内流动的冷水的热量而汽化,从而达到给冷水降温制冷的目的。产生的冷媒蒸汽进入左侧吸收器400。吸收器400所需要的浓溶液由设置在其上方的再生器底部的供给孔207供给。吸收器400对溴化锂浓溶液进行冷却,使溴化锂浓溶液不断吸收冷媒蒸汽从而变成溴化锂稀溶液。得到的溴化锂稀溶液用于循环回再生器,从而完成制冷循环。斜坡式隔液板502用于截留冷媒蒸汽中夹带的液滴,只允许冷媒蒸汽越过斜坡式隔液板502而进入吸收器400。Referring to FIG. 4 , FIG. 4 is an assembly state diagram of the evaporator 300 and the one-side absorber 400 in the embodiment of the present invention. In FIG. 4 , the right side is the evaporator 300 , the left side is the absorber 400 , and between the evaporator 300 and the absorber 400 is a sloped liquid barrier 502 . The slope type liquid separator 502 can be regarded as a part of the evaporator 300 and also can be regarded as a part of the absorber 400 . The refrigerant water required by the evaporator 300 on the right is supplied from the orifice 104 provided at the bottom of the condenser above it. The function of the evaporator 300 on the right is to make the refrigerant water from the condenser absorb a large amount of heat from the cold water flowing in the tube side of the evaporator 300 to vaporize, thereby achieving the purpose of cooling the cold water. The generated refrigerant vapor enters the left absorber 400 . The concentrated solution required by the absorber 400 is supplied from the supply hole 207 at the bottom of the regenerator disposed above it. The absorber 400 cools the lithium bromide concentrated solution, so that the lithium bromide concentrated solution continuously absorbs refrigerant vapor to become a lithium bromide dilute solution. The resulting dilute lithium bromide solution is used for recycling back to the regenerator, thus completing the refrigeration cycle. The slope-type liquid separator 502 is used to trap liquid droplets entrained in the refrigerant vapor, and only allows the refrigerant vapor to pass through the slope-type liquid separator 502 and enter the absorber 400 .
下面对蒸发器300进行说明。Next, the evaporator 300 will be described.
参照图5,图5为本发明实施例中,蒸发器300与一侧吸收器400的结构剖视图。Referring to FIG. 5 , FIG. 5 is a structural cross-sectional view of the evaporator 300 and the one-side absorber 400 in the embodiment of the present invention.
蒸发器300为管壳式换热器,包括管壳式换热器壳体301和换热管302。在本实施例中,若干排换热管302呈上下层排列(图中仅示出了部分换热管302。可以理解的,在其他具体实施方式中,换热管302可以采用其他排列方式。),换热管302固定在管壳式换热器壳体301中。在工作时,换热管302内流通有冷水,来自冷凝器的冷媒水在换热管102和管壳式换热器壳体101之间流动。冷媒水大量吸收换热管302中冷水的热量而汽化,得到冷媒蒸汽,从而达到给冷水降温制冷的目的。The evaporator 300 is a shell-and-tube heat exchanger, including a shell-and-tube heat exchanger shell 301 and heat exchange tubes 302 . In this embodiment, several rows of heat exchange tubes 302 are arranged in upper and lower layers (only part of the heat exchange tubes 302 are shown in the figure. It can be understood that in other specific implementation manners, the heat exchange tubes 302 can be arranged in other ways. ), the heat exchange tube 302 is fixed in the casing 301 of the shell-and-tube heat exchanger. During operation, cold water circulates in the heat exchange tube 302 , and the refrigerant water from the condenser flows between the heat exchange tube 102 and the shell 101 of the shell-and-tube heat exchanger. The refrigerant water absorbs a large amount of heat from the cold water in the heat exchange tube 302 and vaporizes to obtain refrigerant steam, thereby achieving the purpose of cooling the cold water.
蒸发器300中,换热管302由塑料制成,换热管302的管壁厚度为0.1mm~0.5mm。在本实施例中,换热管302的管壁厚度为0.15mm。相对于金属换热管,这样极薄的厚度在同体积下增大了十倍以上的换热面积,弥补了塑料传热性能不足的问题,使得换热管302的传热性能能够达到吸收式制冷机的要求。由于换热管302由塑料制成,相对于采用金属散热管,蒸发器300的重量能够大幅度降低,从而实现了轻量化。由于塑料具备优良的抗腐蚀性能,从而也能够避免由于换热管302被腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。塑料制作的换热管302相对于金属换热管,其密封更加容易。In the evaporator 300, the heat exchange tube 302 is made of plastic, and the thickness of the tube wall of the heat exchange tube 302 is 0.1mm˜0.5mm. In this embodiment, the tube wall thickness of the heat exchange tube 302 is 0.15 mm. Compared with the metal heat exchange tube, such an extremely thin thickness increases the heat exchange area by more than ten times under the same volume, which makes up for the insufficient heat transfer performance of plastic, so that the heat transfer performance of the heat exchange tube 302 can reach the absorption type. Chiller requirements. Since the heat exchange tube 302 is made of plastic, the weight of the evaporator 300 can be greatly reduced compared with the use of metal heat dissipation tubes, thereby achieving light weight. Due to the excellent anti-corrosion performance of the plastic, it is also possible to avoid the generation of non-condensable gas due to the corrosion of the heat exchange tube 302, which increases the working efficiency of the absorption refrigerating machine. The heat exchange tube 302 made of plastic is easier to seal than the metal heat exchange tube.
受纯水的物理化学性质所限,对于满足人体舒适性需要的各种制冷应用场合,蒸发器300的蒸发温度通常设置在5℃左右,这就要求蒸发器300的管壳式换热器壳体301的饱和压力必须保持在872Pa左右。这种压力对气密性要求很高,发明人经过研究发现,传统的采用金属换热管的蒸发器,由于金属的密封难度较大,为了保证蒸发器的密封性能,使得其壳体只能采用厚钢板或者铸件制成,从而进一步增加了蒸发器的重量,且耐腐蚀性差。Limited by the physical and chemical properties of pure water, for various refrigeration applications that meet the needs of human comfort, the evaporation temperature of the evaporator 300 is usually set at about 5°C, which requires the shell-and-tube heat exchanger shell of the evaporator 300 The saturation pressure of the body 301 must be kept at about 872Pa. This kind of pressure has high requirements on airtightness. The inventor found through research that the traditional evaporator using metal heat exchange tubes is difficult to seal the metal. In order to ensure the sealing performance of the evaporator, the shell can only It is made of thick steel plate or casting, which further increases the weight of the evaporator and has poor corrosion resistance.
为此,在本实施例中,蒸发器300的管壳式换热器壳体301也采用塑料制成,使得管壳式换热器壳体301和换热管302之间的密封能够容易的实现,管壳式换热器壳体301的厚度能够降低。这样,进一步减轻了蒸发器300的重量,蒸发器300的抗腐蚀性能也得到增强。作为一种实施例,管壳式换热器壳体301和换热管302可以采用相同种类的塑料制成,通过注塑工艺一体成型,从而提供优良的密封性能。For this reason, in this embodiment, the shell-and-tube heat exchanger casing 301 of the evaporator 300 is also made of plastic, so that the sealing between the shell-and-tube heat exchanger casing 301 and the heat exchange tubes 302 can be easily In this way, the thickness of the casing 301 of the shell-and-tube heat exchanger can be reduced. In this way, the weight of the evaporator 300 is further reduced, and the corrosion resistance of the evaporator 300 is also enhanced. As an example, the shell 301 and the heat exchange tube 302 of the shell-and-tube heat exchanger can be made of the same type of plastic, and integrally formed by injection molding, so as to provide excellent sealing performance.
除了实现蒸发器300的轻量化,发明人还希望实现蒸发器300的小型化。小型化的蒸发器300能够使吸收式制冷机整体体积更小,从而能够适用于家庭或其他对制冷功率要求不高的商业场合。然而,发明人在冷凝器100小型化的过程中发现,由于冷媒水的比热容很大,完成额定制冷量所需要蒸发的冷媒水的流量就比较少,需要设置复杂的冷媒分配器以把冷媒水精确地分配到各换热管302上,使冷媒水充分浸润换热管302并沿换热管302表面形成厚度均匀下降的水膜(简称降膜)。随着冷媒水的蒸发,冷媒水不断减少,以至于不能充分湿润换热管302而造成换热管302外表出现“干斑”的现象。干斑的出现,使蒸发器300的换热系数大大降低。因而,为了保证充分湿润,需要配置专用的冷媒泵,使用远远多于实际蒸发量的冷媒水,在冷媒泵泵送下,不断地从蒸发器300的底部把没有蒸发的冷媒水喷淋到蒸发器300的顶部。冷媒泵的存在,一方面增加制冷机的体积重量,使蒸发器300难以小型化,另一方面增加运行成本。In addition to reducing the weight of the evaporator 300 , the inventor also wishes to achieve a miniaturization of the evaporator 300 . The miniaturized evaporator 300 can make the overall volume of the absorption refrigerating machine smaller, so that it can be applied to households or other commercial occasions that do not require high cooling power. However, the inventor found in the miniaturization process of the condenser 100 that due to the high specific heat capacity of the refrigerant water, the flow rate of the refrigerant water that needs to be evaporated to complete the rated cooling capacity is relatively small, and it is necessary to set up a complicated refrigerant distributor to distribute the refrigerant water Precisely distributed to each heat exchange tube 302, so that the refrigerant water fully infiltrates the heat exchange tube 302 and forms a water film (falling film for short) whose thickness uniformly decreases along the surface of the heat exchange tube 302. With the evaporation of the refrigerant water, the refrigerant water decreases continuously, so that the heat exchange tube 302 cannot be fully wetted, resulting in "dry spots" on the surface of the heat exchange tube 302 . The appearance of dry spots greatly reduces the heat transfer coefficient of the evaporator 300 . Therefore, in order to ensure sufficient humidification, it is necessary to configure a dedicated refrigerant pump to use refrigerant water that is far more than the actual evaporation capacity. Under the pumping of the refrigerant pump, the non-evaporated refrigerant water is continuously sprayed from the bottom of the evaporator 300 to the The top of the evaporator 300. The existence of the refrigerant pump, on the one hand, increases the volume and weight of the refrigerator, making it difficult to miniaturize the evaporator 300, and on the other hand increases the operating cost.
为此,发明人对换热管302的外径以及相邻换热管302之间的中心距进行了优化。将换热管302的外径设置为3mm~5mm,将位于同一排的相邻的换热管302的中心距设置为4mm~6mm,将上下相邻的换热管302的中心距设置为5mm~8mm。在本实施例中,换热管302的外径为3mm;位于同一排的相邻的换热管302的中心距为4mm;上下相邻的换热管302的中心距为7mm。采用上述的小管径、大密度排列的换热管302,在单位体积上获得较大的热交换面积,从而在满足高换热效率的前提下实现更小的体积。换热管302的外径只有3mm,同一排的相邻的换热管302之间的间隙仅为1mm,这样小的间隙能够发挥冷媒水表面张力的有益作用。在冷媒水表面张力和重力的联合作用下,冷媒水一部分在间隙处形成堆积、扩散并润湿该排换热管302,另一部分通过间隙滴落到下层的换热管302上。接着,在换热管302的各个间隙处,冷媒水一部分通过间隙滴落到下层,另一部分堆积扩散并润湿该换热管302。以此类推,冷媒水依次流过各层换热管302。冷媒水从节流孔104流经个层换热管302,全部依靠重力作用完成。在额定制冷工况下稳态工作时,从节流孔104供给的冷媒水经最上排换热管302,到达最下排换热管302时,恰好被完全蒸发,毋须使用冷媒泵。冷媒水流经间隙时,在表面张力和重力的双重作用下,在间隙处既有流动,又有堆积;间隙可根据冷媒水流量的大小自动调节冷媒水在间隙处的堆积高度。当冷媒水流量大时,间隙处堆积的液体高度会淹没换热管302,同时流过间隙的流量也大。当冷媒水流量较小时,间隙处堆积的液体高度低,但由于换热管302表面的可湿润性,冷媒液体会浸润换热管302,减少换热管302表面出现“干斑”的机会,提高传热系数。如此,无需设置专用的冷媒泵和冷媒分配器,降低了运行成本,也有利于蒸发器300的小型化。Therefore, the inventors optimized the outer diameter of the heat exchange tubes 302 and the center-to-center distance between adjacent heat exchange tubes 302 . Set the outer diameter of the heat exchange tubes 302 to 3 mm to 5 mm, set the center distance of adjacent heat exchange tubes 302 in the same row to 4 mm to 6 mm, and set the center distance of the upper and lower adjacent heat exchange tubes 302 to 5 mm ~8mm. In this embodiment, the outer diameter of the heat exchange tubes 302 is 3 mm; the center distance between adjacent heat exchange tubes 302 in the same row is 4 mm; the center distance between the upper and lower adjacent heat exchange tubes 302 is 7 mm. By adopting the heat exchange tubes 302 with small diameter and high density, a large heat exchange area is obtained per unit volume, thereby realizing a smaller volume under the premise of satisfying high heat exchange efficiency. The outer diameter of the heat exchange tubes 302 is only 3 mm, and the gap between adjacent heat exchange tubes 302 in the same row is only 1 mm, such a small gap can exert the beneficial effect of the surface tension of the refrigerant water. Under the combined effect of surface tension and gravity of the refrigerant water, part of the refrigerant water accumulates in the gap, diffuses and wets the row of heat exchange tubes 302 , and the other part drops to the lower heat exchange tubes 302 through the gap. Then, at each gap of the heat exchange tubes 302 , part of the refrigerant water drops to the lower layer through the gaps, and the other part accumulates and diffuses to wet the heat exchange tubes 302 . By analogy, the refrigerant water flows through the heat exchange tubes 302 of each layer in sequence. The refrigerant water flows through the layered heat exchange tubes 302 from the orifice 104 , all by gravity. When working in a steady state under rated refrigeration conditions, the refrigerant water supplied from the orifice 104 passes through the uppermost row of heat exchange tubes 302 , and when it reaches the lowermost row of heat exchange tubes 302 , it is completely evaporated without using a refrigerant pump. When the refrigerant water flows through the gap, under the dual effects of surface tension and gravity, there is both flow and accumulation in the gap; the gap can automatically adjust the accumulation height of the refrigerant water in the gap according to the flow rate of the refrigerant water. When the flow rate of refrigerant water is large, the height of liquid accumulated in the gap will submerge the heat exchange tube 302, and the flow rate flowing through the gap is also large. When the refrigerant water flow rate is small, the height of liquid accumulated in the gap is low, but due to the wettability of the surface of the heat exchange tube 302, the refrigerant liquid will infiltrate the heat exchange tube 302, reducing the chance of "dry spots" on the surface of the heat exchange tube 302, Improve heat transfer coefficient. In this way, there is no need to install a dedicated refrigerant pump and refrigerant distributor, which reduces operating costs and is also conducive to the miniaturization of the evaporator 300 .
参照图6,图6为本发明实施例中,蒸发器300与一侧吸收器400的结构爆炸图。在相邻两排换热管302之间,等间距设置有多个支撑条303,支撑条303与换热管302交叉设置且与换热管302相互垂直。支撑条303用于支撑上下相邻的两排换热管302,并承受管壳式换热器壳体301内高真空带来的结构应力。在本实施例中,支撑条303由塑料制成,以保证轻量化。作为一种实施例,支撑条303与换热管302采用同种塑料制成,以便于制造。Referring to FIG. 6 , FIG. 6 is an exploded view of the structure of the evaporator 300 and the one-side absorber 400 in the embodiment of the present invention. Between two adjacent rows of heat exchange tubes 302 , a plurality of support bars 303 are arranged at equal intervals, and the support bars 303 are arranged to intersect with the heat exchange tubes 302 and are perpendicular to the heat exchange tubes 302 . The support bar 303 is used to support the two adjacent rows of heat exchange tubes 302 up and down, and bear the structural stress brought by the high vacuum inside the shell and tube heat exchanger shell 301 . In this embodiment, the support bar 303 is made of plastic to ensure light weight. As an example, the support bars 303 and the heat exchange tubes 302 are made of the same type of plastic to facilitate manufacture.
需要说明的是,在其他具体实施方式中,换热管302的管壁厚度可以在0.1mm~0.5mm之间进行调整;换热管302的外径可以在3mm~5mm之间进行调整;位于同一排的相邻的换热管302的中心距可以在4mm~6mm之间进行调整;上下相邻的换热管302的中心距可以在5mm~8mm之间进行调整。It should be noted that, in other specific embodiments, the wall thickness of the heat exchange tube 302 can be adjusted between 0.1 mm and 0.5 mm; the outer diameter of the heat exchange tube 302 can be adjusted between 3 mm and 5 mm; The center-to-center distance of adjacent heat exchange tubes 302 in the same row can be adjusted between 4 mm and 6 mm; the center-to-center distance between upper and lower adjacent heat exchange tubes 302 can be adjusted between 5 mm and 8 mm.
下面对吸收器400进行说明。Next, the absorber 400 will be described.
再次参照图5,吸收器400包括管壳式换热器壳体401、换热管402和溶液分配器403。在本实施例中,若干排换热管402呈上下层排列(图中仅示出了部分换热管402。可以理解的,在其他具体实施方式中,换热管402可以采用其他排列方式。),换热管402固定在管壳式换热器壳体401中,从而构成管壳式换热器410。在工作时,换热管402内流通有冷,换热管402与所述管壳式换热器壳体401之间用于供溴化锂浓溶液流动。换热管402中的冷水用于对溴化锂浓溶液进行冷却,使溴化锂浓溶液不断吸收冷媒蒸汽。溶液分配器403为长方体,内部具有腔体,腔体用于供溴化锂浓溶液流动。溶液分配器403的下部为溶液喷洒面404。溶液分配器403设置在管壳式换热器410的上部,溶液喷洒面404与管壳式换热器410上端面的尺寸相同。再次参照图6,溶液喷洒面404上均匀设置有多个泄流孔405。作为一种实施例,泄流孔405为长条孔,在溶液喷洒面404的宽度方向上延伸且等间距开设三个形成一排。在溶液喷洒面404的长度方向上,等间距设置多排泄流孔405。泄流孔405用于将腔体中的溴化锂稀溶液均匀的喷洒至下方的换热管402。Referring again to FIG. 5 , the absorber 400 includes a shell-and-tube heat exchanger shell 401 , heat exchange tubes 402 and a solution distributor 403 . In this embodiment, several rows of heat exchange tubes 402 are arranged in upper and lower layers (only part of the heat exchange tubes 402 are shown in the figure. It can be understood that in other specific implementation manners, the heat exchange tubes 402 can be arranged in other ways. ), the heat exchange tube 402 is fixed in the casing 401 of the shell-and-tube heat exchanger, thereby forming the shell-and-tube heat exchanger 410 . During operation, cold circulates in the heat exchange tube 402 , and the space between the heat exchange tube 402 and the shell 401 of the shell-and-tube heat exchanger is used for the flow of concentrated lithium bromide solution. The cold water in the heat exchange tube 402 is used to cool the lithium bromide concentrated solution, so that the lithium bromide concentrated solution continuously absorbs refrigerant vapor. The solution distributor 403 is a cuboid with a cavity inside, and the cavity is used for flowing the lithium bromide concentrated solution. The lower part of the solution distributor 403 is a solution spraying surface 404 . The solution distributor 403 is arranged on the upper part of the shell-and-tube heat exchanger 410 , and the size of the solution spraying surface 404 is the same as that of the upper end surface of the shell-and-tube heat exchanger 410 . Referring to FIG. 6 again, a plurality of discharge holes 405 are uniformly arranged on the solution spraying surface 404 . As an embodiment, the discharge holes 405 are long holes extending in the width direction of the solution spraying surface 404 and three holes are equally spaced to form a row. In the length direction of the solution spraying surface 404, multiple drainage orifices 405 are arranged at equal intervals. The drain hole 405 is used to evenly spray the dilute lithium bromide solution in the cavity to the heat exchange tube 402 below.
再次参照图5,吸收器400的管壳式换热器壳体401与蒸发器300的管壳式换热器壳体301为一体式结构,吸收器400的换热管402与蒸发器300的换热管302被斜坡式隔液板502分隔开。Referring to FIG. 5 again, the shell-and-tube heat exchanger shell 401 of the absorber 400 and the shell-and-tube heat exchanger shell 301 of the evaporator 300 are of an integrated structure, and the heat exchange tube 402 of the absorber 400 and the shell-and-tube heat exchanger shell 402 of the evaporator 300 The heat exchange tubes 302 are separated by sloped liquid baffles 502 .
吸收器400中,换热管402由塑料制成,换热管402的管壁厚度为0.1mm~0.5mm。在本实施例中,换热管402的管壁厚度为0.15mm。相对于金属换热管,这样极薄的厚度在同体积下增大了十倍以上的换热面积,弥补了塑料传热性能不足的问题,使得换热管402的传热性能能够达到吸收式制冷机的要求。由于换热管402由塑料制成,相对于采用金属散热管,吸收器400的重量能够大幅度降低,从而实现了轻量化。由于塑料具备优良的抗腐蚀性能,从而也能够避免由于吸收器400被腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。塑料制作的换热管302相对于金属换热管,其密封更加容易。In the absorber 400, the heat exchange tube 402 is made of plastic, and the thickness of the tube wall of the heat exchange tube 402 is 0.1mm-0.5mm. In this embodiment, the tube wall thickness of the heat exchange tube 402 is 0.15 mm. Compared with the metal heat exchange tube, such an extremely thin thickness increases the heat exchange area by more than ten times under the same volume, which makes up for the insufficient heat transfer performance of plastic, so that the heat transfer performance of the heat exchange tube 402 can reach the absorption type Chiller requirements. Since the heat exchange tube 402 is made of plastic, the weight of the absorber 400 can be greatly reduced compared with the use of a metal heat dissipation tube, thereby achieving light weight. Due to the excellent anti-corrosion performance of the plastic, it is also possible to avoid the generation of non-condensable gas due to the corrosion of the absorber 400, thereby increasing the working efficiency of the absorption refrigerating machine. The heat exchange tube 302 made of plastic is easier to seal than the metal heat exchange tube.
发明人经过研究发现,传统的采用金属换热管的吸收器,由于金属的密封难度较大,为了保证吸收器的密封性能,使得其壳体只能采用厚钢板或者铸件制成,从而进一步增加了吸收器的重量,且耐腐蚀性差。The inventor found through research that the traditional absorber using metal heat exchange tubes is difficult to seal the metal. In order to ensure the sealing performance of the absorber, the shell can only be made of thick steel plate or casting, which further increases the The weight of the absorber is increased, and the corrosion resistance is poor.
为此,在本实施例中,吸收器400的管壳式换热器壳体401也采用塑料制成,使得管壳式换热器壳体401和换热管402之间的密封能够容易的实现,管壳式换热器壳体401的厚度能够降低。这样,进一步减轻了吸收器400的重量,吸收器400的抗腐蚀性能也得到增强。作为一种实施例,管壳式换热器壳体401和换热管402可以采用相同种类的塑料制成,通过注塑工艺一体成型,从而提供优良的密封性能。For this reason, in this embodiment, the shell-and-tube heat exchanger shell 401 of the absorber 400 is also made of plastic, so that the seal between the shell-and-tube heat exchanger shell 401 and the heat exchange tube 402 can be easily In this way, the thickness of the shell 401 of the shell-and-tube heat exchanger can be reduced. In this way, the weight of the absorber 400 is further reduced, and the corrosion resistance of the absorber 400 is also enhanced. As an example, the shell 401 and the heat exchange tube 402 of the shell-and-tube heat exchanger can be made of the same type of plastic, and integrally formed by injection molding, so as to provide excellent sealing performance.
在本实施例中,溶液分配器403也可以采用塑料制成,以达到进一步的轻量化。作为一种实施例,溶液分配器403和管壳式换热器壳体401可以采用相同种类的塑料制成,以方便制造、装配和密封。In this embodiment, the solution dispenser 403 can also be made of plastic to achieve further weight reduction. As an example, the solution distributor 403 and the shell and tube heat exchanger shell 401 can be made of the same type of plastic to facilitate manufacture, assembly and sealing.
除了实现吸收器400的轻量化,发明人还希望实现吸收器400的小型化。小型化的吸收器400能够使吸收式制冷机整体体积更小,从而能够适用于家庭或其他对制冷功率要求不高的场合。然而,发明人在吸收器400小型化的过程中发现,随着制冷功率的降低,所需要的工质的循环量也随之降低,相应地出现换热管402外表面不能被溴化锂溶液充分湿润而出现“干斑”的不利现象。为了避免出现干斑,发明人尝试加大循环泵的流量,把远远多于实际要求的循环量的工质液体,不断地从吸收器400底部的积液池中喷淋到顶部的换热管402上。然而这样增加了循环泵的流量,增加了寄生能量消耗和运行成本。悖于吸收式制冷机向小型化、家庭化发展的趋势。In addition to reducing the weight of the absorber 400 , the inventors also wish to achieve miniaturization of the absorber 400 . The miniaturized absorber 400 can make the overall volume of the absorption refrigerating machine smaller, so that it can be applied to households or other occasions that do not require high cooling power. However, the inventor found in the process of miniaturization of the absorber 400 that as the cooling power decreases, the circulation volume of the required working fluid also decreases, and correspondingly, the outer surface of the heat exchange tube 402 cannot be fully wetted by the lithium bromide solution. And the unfavorable phenomenon of "dry spot". In order to avoid dry spots, the inventor tried to increase the flow rate of the circulating pump, and continuously sprayed the working medium liquid far more than the actual required circulating volume from the liquid pool at the bottom of the absorber 400 to the heat exchange at the top. on tube 402. However, this increases the flow rate of the circulating pump, increasing parasitic energy consumption and operating costs. Contrary to the trend of miniaturization and family-oriented development of absorption refrigerators.
为此,发明人对换热管402的外径以及相邻换热管402之间的中心距进行了优化。将换热管402的外径设置为3mm~5mm,将位于同一排的相邻的换热管402的中心距设置为4mm~6mm,将上下相邻的换热管402的中心距设置为5mm~8mm。在本实施例中,换热管402的外径为3mm;位于同一排的相邻的换热管402的中心距为4mm;上下相邻的换热管402的中心距为7mm。采用上述的小管径、大密度排列的换热管402,在单位体积上获得较大的热交换面积,从而在满足高换热效率的前提下实现更小的体积。同一排的相邻的换热管402之间的间隙仅为1mm,在该间隙处,溴化锂溶液的表面张力和重力联合作用,使得溴化锂溶液在该间隙处既有下滴流动,也有扩散和堆积,从而能够保证冷媒水始终浸没换热管402。溴化锂溶液与换热管402进行浸没式和降膜式联合换热。同时,在溴化锂溶液表面张力的作用下,溴化锂溶液无需充满整个管壳式换热器壳体401,仅仅需要溴化锂溶液能够始终终浸没换热管402即可。因此能够根据溴化锂溶液流量的大小调节溴化锂溶液在间隙处的沉积高度,使得在制冷负荷小、溴化锂溶液流量小时,溴化锂溶液也能均匀的浸没换热管402。如此,无需多次泵送即可保证溴化锂溶液与换热管402的接触,有效杜绝了干斑现象,降低了寄生能量消耗和运行成本,使得吸收器400得以小型化。Therefore, the inventors optimized the outer diameter of the heat exchange tubes 402 and the center-to-center distance between adjacent heat exchange tubes 402 . Set the outer diameter of the heat exchange tubes 402 to 3 mm to 5 mm, set the center distance of adjacent heat exchange tubes 402 in the same row to 4 mm to 6 mm, and set the center distance of the upper and lower adjacent heat exchange tubes 402 to 5 mm ~8mm. In this embodiment, the outer diameter of the heat exchange tubes 402 is 3 mm; the center distance between adjacent heat exchange tubes 402 in the same row is 4 mm; the center distance between the upper and lower adjacent heat exchange tubes 402 is 7 mm. By adopting the heat exchange tubes 402 with small diameter and large density, a large heat exchange area is obtained per unit volume, thereby realizing a smaller volume under the premise of satisfying high heat exchange efficiency. The gap between adjacent heat exchange tubes 402 in the same row is only 1mm. In this gap, the surface tension and gravity of the lithium bromide solution combine to make the lithium bromide solution not only drip flow, but also diffuse and accumulate in the gap. , so as to ensure that the refrigerant water is always submerged in the heat exchange tube 402 . The lithium bromide solution and the heat exchange tube 402 perform combined heat exchange of immersion type and falling film type. At the same time, under the action of the surface tension of the lithium bromide solution, the lithium bromide solution does not need to fill the entire shell 401 of the shell-and-tube heat exchanger, only the lithium bromide solution needs to be able to immerse the heat exchange tube 402 all the time. Therefore, the deposition height of the lithium bromide solution in the gap can be adjusted according to the flow rate of the lithium bromide solution, so that the lithium bromide solution can evenly immerse the heat exchange tube 402 when the cooling load is small and the flow rate of the lithium bromide solution is small. In this way, the contact between the lithium bromide solution and the heat exchange tube 402 can be ensured without multiple pumping, which effectively prevents dry spots, reduces parasitic energy consumption and operating costs, and enables the absorber 400 to be miniaturized.
再次参照图3,在相邻两排换热管402之间,等间距设置有多个支撑条406,支撑条406与换热管402交叉设置且与换热管402相互垂直。支撑条406用于支撑上下相邻的两排换热管402,并承受管壳式换热器壳体401内高真空带来的结构应力。在本实施例中,支撑条406由塑料制成,以保证轻量化。作为一种实施例,支撑条406与换热管402采用同种塑料制成,以便于制造。Referring again to FIG. 3 , between two adjacent rows of heat exchange tubes 402 , a plurality of support bars 406 are arranged at equal intervals. The support bar 406 is used to support the two adjacent rows of heat exchange tubes 402 up and down, and bear the structural stress brought by the high vacuum inside the shell and tube heat exchanger shell 401 . In this embodiment, the support bar 406 is made of plastic to ensure light weight. As an example, the support bar 406 and the heat exchange tube 402 are made of the same plastic to facilitate manufacture.
需要说明的是,在其他具体实施方式中,换热管402的管壁厚度可以在0.1mm~0.5mm之间进行调整;换热管402的外径可以在3mm~5mm之间进行调整;位于同一排的相邻的换热管402的中心距可以在4mm~6mm之间进行调整;上下相邻的换热管402的中心距可以在5mm~8mm之间进行调整。It should be noted that, in other specific embodiments, the wall thickness of the heat exchange tube 402 can be adjusted between 0.1 mm and 0.5 mm; the outer diameter of the heat exchange tube 402 can be adjusted between 3 mm and 5 mm; The center-to-center distance of adjacent heat exchange tubes 402 in the same row can be adjusted between 4 mm and 6 mm; the center-to-center distance between upper and lower adjacent heat exchange tubes 402 can be adjusted between 5 mm and 8 mm.
溶液热交换器600Solution Heat Exchanger 600
图7是本发明实施例中溶液热交换器600的立体结构示意图。FIG. 7 is a schematic perspective view of a solution heat exchanger 600 in an embodiment of the present invention.
溶液热交换器600为板式换热器,其用于对溴化锂浓溶液和溴化锂稀溶液进行热交换。The solution heat exchanger 600 is a plate heat exchanger, which is used for heat exchange between the lithium bromide concentrated solution and the lithium bromide dilute solution.
图8是本发明实施例中溶液热交换器600拆除了部分部件后裸露的换热壁板620的结构示意图。FIG. 8 is a schematic structural view of the exposed heat exchange wall plate 620 after removing some components of the solution heat exchanger 600 in the embodiment of the present invention.
溶液热交换器600中,多块换热壁板620呈多层排列,其中板式换热器壳体624内部用多块换热壁板620均匀隔开,形成冷热溶液流通的通道:即相互隔开的稀溶液通道612和浓溶液通道614。低温的溴化锂稀溶液和高温的溴化锂浓溶液同时与换热壁板620接触,换热壁板620即成为低温的溴化锂稀溶液和高温的溴化锂浓溶液热交换的媒介。溶液热交换器600的四个角上还分别设有溶液通道的出入口,分别是:左上角的浓溶液入口406、左下角的浓溶液出口402、右下角的稀溶液入口401、左上角的稀溶液出口408。In the solution heat exchanger 600, multiple heat-exchanging wall plates 620 are arranged in multiple layers, and the interior of the plate heat exchanger shell 624 is evenly separated by multiple heat-exchanging wall plates 620 to form channels for the circulation of cold and hot solutions: that is, mutually Dilute solution channel 612 and concentrated solution channel 614 are separated. The low-temperature dilute lithium bromide solution and the high-temperature concentrated lithium bromide solution contact the heat exchange wall plate 620 at the same time, and the heat exchange wall plate 620 becomes the medium for heat exchange between the low-temperature lithium bromide dilute solution and the high-temperature lithium bromide concentrated solution. The four corners of the solution heat exchanger 600 are also respectively provided with inlets and outlets of the solution channels, which are respectively: the concentrated solution inlet 406 in the upper left corner, the concentrated solution outlet 402 in the lower left corner, the dilute solution inlet 401 in the lower right corner, and the dilute solution inlet 401 in the upper left corner. Solution outlet 408 .
图8中还可以看到溶液泵631、浓溶液前往吸收器400壳程的通道604和稀溶液前往再生器200的通道609。溶液泵631用于给溶液热交换器600内流动的稀溶液提供动力,将其从右下角的稀溶液入口601泵送到左上角的稀溶液出口608,并通过连接管输送到再生器200的溶液分配器中(图上未画出)。Also visible in FIG. 8 is the solution pump 631 , the channel 604 for the concentrated solution to the shell side of the absorber 400 and the channel 609 for the weak solution to the regenerator 200 . The solution pump 631 is used to provide power to the dilute solution flowing in the solution heat exchanger 600, pump it from the dilute solution inlet 601 in the lower right corner to the dilute solution outlet 608 in the upper left corner, and deliver it to the regenerator 200 through the connecting pipe. solution dispenser (not shown on the figure).
如图8所示,换热壁板620表面上冲压形成有密集分布、纵横相间的织纹状的凸条622,这种织纹状的凸条622用于支撑换热壁板620所受到的真空所产生的压力,同时使流过凸条622的流体产生紊流,以提高传热系数。As shown in FIG. 8 , the surface of the heat exchange wall plate 620 is stamped with densely distributed, vertically and horizontally alternate textured convex strips 622 , which are used to support the heat exchange wall plate 620 under The pressure generated by the vacuum simultaneously causes the fluid flowing through the protruding strips 622 to generate turbulent flow, so as to improve the heat transfer coefficient.
溶液热交换器600中,换热壁板620由塑料制成,换热壁板620的厚度为0.1mm~0.5mm。在本实施例中,换热壁板620的厚度为0.15mm。相对于金属换热壁板,这样极薄的厚度弥补了塑料传热性能不足的问题,使得换热壁板620的传热性能能够达到吸收式制冷机的要求。由于换热壁板620由塑料制成,相对于采用金属换热壁板,溶液热交换器600的重量能够大幅度降低,从而实现了轻量化。由于塑料具备优良的抗腐蚀性能,从而也能够避免由于换热壁板620被腐蚀而产生不凝气体,增加了吸收式制冷机的工作效率。同时,塑料制作的换热壁板620相对于金属换热壁板,其密封更加容易。In the solution heat exchanger 600, the heat exchange wall plate 620 is made of plastic, and the thickness of the heat exchange wall plate 620 is 0.1mm˜0.5mm. In this embodiment, the thickness of the heat exchange wall plate 620 is 0.15 mm. Compared with the metal heat exchange wall plate, such an extremely thin thickness makes up for the insufficient heat transfer performance of the plastic, so that the heat transfer performance of the heat exchange wall plate 620 can meet the requirements of the absorption refrigerator. Since the heat exchanging wall plate 620 is made of plastic, the weight of the solution heat exchanger 600 can be greatly reduced compared with the metal heat exchanging wall plate, thereby achieving light weight. Due to the excellent anti-corrosion performance of the plastic, it is also possible to avoid the generation of non-condensable gas due to the corrosion of the heat exchange wall plate 620, thereby increasing the working efficiency of the absorption refrigerating machine. At the same time, the heat exchange wall plate 620 made of plastic is easier to seal than the metal heat exchange wall plate.
发明人经过研究发现,传统的采用金属换热壁板的溶液热交换器,由于金属的密封难度较大,为了保证溶液热交换器的密封性能,使得其壳体只能采用厚钢板或者铸件制成,从而进一步增加了溶液热交换器的重量,且耐腐蚀性差。After research, the inventor found that the traditional solution heat exchanger using metal heat exchange wall plates is difficult to seal the metal. In order to ensure the sealing performance of the solution heat exchanger, the shell can only be made of thick steel plates or castings. As a result, the weight of the solution heat exchanger is further increased, and the corrosion resistance is poor.
为此,在本实施例中,溶液热交换器600的板式换热器壳体624也采用塑料制成,使得管板式换热器壳体624和换热壁板620之间的密封能够容易的实现,板式换热器壳体624的厚度能够降低。这样,进一步减轻了溶液热交换器600的重量,溶液热交换器600的抗腐蚀性能也得到增强。作为一种实施例,板式换热器壳体624和换热壁板620可以采用相同种类的塑料制成,通过注塑工艺一体成型,从而提供优良的密封性能。For this reason, in this embodiment, the plate heat exchanger shell 624 of the solution heat exchanger 600 is also made of plastic, so that the sealing between the tube plate heat exchanger shell 624 and the heat exchange wall plate 620 can be easily In this way, the thickness of the plate heat exchanger shell 624 can be reduced. In this way, the weight of the solution heat exchanger 600 is further reduced, and the corrosion resistance of the solution heat exchanger 600 is also enhanced. As an example, the shell 624 of the plate heat exchanger and the heat exchange wall plate 620 can be made of the same type of plastic, and integrally formed by injection molding, so as to provide excellent sealing performance.
在本实施例中,凸条622由塑料制成,以保证轻量化。作为一种实施例,凸条622与换热壁板620采用同种塑料制成,以便于制造。In this embodiment, the protruding strip 622 is made of plastic to ensure light weight. As an example, the protruding strip 622 and the heat exchange wall plate 620 are made of the same type of plastic to facilitate manufacture.
相邻两层的换热壁板620的板壁间距为0.5mm~3mm,在本实施例中相邻两层的换热壁板620的板壁间距为1mm。同时由于换热壁板620的厚度为0.15mm,从而使得溶液热交换器600的结构更加紧凑,并在单位体积上提供更大的换热面积,有利于溶液热交换器600的小型化。The distance between the heat exchange wall plates 620 of two adjacent layers is 0.5 mm to 3 mm, and the distance between the heat exchange wall plates 620 of two adjacent layers is 1 mm in this embodiment. At the same time, because the thickness of the heat exchange wall plate 620 is 0.15 mm, the structure of the solution heat exchanger 600 is more compact, and a larger heat exchange area is provided per unit volume, which is beneficial to the miniaturization of the solution heat exchanger 600 .
本实施例中描述的冷凝器100、再生器200、蒸发器300、吸收器400和溶液热交换器600作为吸收式制冷单元的一部分,用于构成吸收式制冷单元。若干个吸收式制冷单元还可以构成吸收式制冷矩阵。The condenser 100, regenerator 200, evaporator 300, absorber 400 and solution heat exchanger 600 described in this embodiment are used as a part of the absorption refrigeration unit to form the absorption refrigeration unit. Several absorption refrigeration units can also form an absorption refrigeration matrix.
以上所述仅为本发明的部分实施例而已,并不用于限制本发明,对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only some embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (31)
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| CN201610903854.XA CN106288497A (en) | 2016-10-17 | 2016-10-17 | Absorption refrigeration unit internal heat assembly, absorption refrigeration unit and matrix |
| PCT/CN2016/112160 WO2018072315A1 (en) | 2016-10-17 | 2016-12-26 | Internal heat exchange component of absorption refrigeration unit, and absorption refrigeration unit and matrix |
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| CN201610903854.XA CN106288497A (en) | 2016-10-17 | 2016-10-17 | Absorption refrigeration unit internal heat assembly, absorption refrigeration unit and matrix |
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| WO (1) | WO2018072315A1 (en) |
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| CN111336714A (en) * | 2019-08-30 | 2020-06-26 | 同方节能工程技术有限公司 | Novel absorption type water chilling and heating unit |
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| CN113606812B (en) * | 2021-07-30 | 2023-03-10 | 华能嘉祥发电有限公司 | Steam double-effect absorption refrigerator mounting structure |
| CN118999033B (en) * | 2024-10-18 | 2025-02-11 | 广州市凌静制冷设备有限公司 | Evaporator device of AS gas suspension oilless variable frequency centrifugal water chilling unit |
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| WO2018072315A1 (en) | 2018-04-26 |
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