CN113587498B - Supercooling type efficient evaporative condenser - Google Patents

Supercooling type efficient evaporative condenser Download PDF

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Publication number
CN113587498B
CN113587498B CN202110798220.3A CN202110798220A CN113587498B CN 113587498 B CN113587498 B CN 113587498B CN 202110798220 A CN202110798220 A CN 202110798220A CN 113587498 B CN113587498 B CN 113587498B
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heat exchanger
machine body
water
evaporative condenser
refrigerant
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CN113587498A (en
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蒋松林
陈绍辉
李沛
梁定广
陈超
郭卫康
瞿康阳
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Zhejiang King Co ltd
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Zhejiang King Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention belongs to the technical field of refrigeration machinery, and particularly relates to a super-cooling type efficient evaporative condenser which comprises a machine body, wherein an axial flow fan is arranged at the top of the machine body, a water spray pipe group is arranged below the axial flow fan in the machine body, a water tank is arranged at the bottom of the machine body and is communicated with the water spray pipe group through a pipeline, a circulating water pump is arranged in the pipeline to drive the circulation of cooling water, the machine body can be transversely divided into at least two areas, nozzles at the tail end of the water spray pipe group are independently arranged in each area, heat exchangers and fillers are respectively arranged in each area, the heat exchangers are connected in series and have height difference, and the projections in the vertical direction are not overlapped with each other. The invention can lead the refrigerant to exchange heat in at least two stages of heat exchangers through the heat exchangers arranged in a staggered way and spray cooling water mutually and independently, thereby condensing the refrigerant into refrigerant liquid with certain supercooling degree, avoiding the insufficient liquid supply of the expansion valve, improving the evaporation temperature, the refrigerating capacity and the refrigerating energy efficiency of the unit and ensuring the stable operation of the unit.

Description

Supercooling type efficient evaporative condenser
Technical Field
The invention belongs to the technical field of refrigeration machinery, and particularly relates to a super-cooling type efficient evaporative condenser.
Background
The evaporative condensing water chilling unit combines the advantages of water-cooling and air-cooling water chilling units, uses air and circulating water as cooling media, and condenses the high-temperature and high-pressure gas refrigerant discharged by the compressor by using the evaporation latent heat of the circulating cooling water of the evaporative condenser, so that the condensing temperature can be reduced by 4-5 ℃ compared with the water-cooling unit, and the power consumption of a cooling water pump can be saved. Compared with a conventional water cooling system water cooling unit, a cooling water pump and a cooling tower, the evaporative condensation type water cooling unit has the advantages that the refrigeration energy efficiency of the unit can be improved by about 20%; compared with an air cooling unit, the unit refrigeration energy efficiency can be improved by about 60 percent, so that the unit is the host type with the highest energy efficiency ratio in the existing refrigeration and air-conditioning systems, can well overcome the defects of high condensation temperature and low refrigeration energy efficiency of the conventional air cooling and water cooling unit, and is widely applied to the fields of medicines, chemical industry, metallurgy and food and beverage.
The evaporative condenser is used as a core component of an evaporative condensation type water chilling unit, generally adopts a coil pipe type structure, circulating cooling water uniformly covers the outer surface of a coil pipe, a large amount of heat emitted by high-temperature and high-pressure refrigerant vapor in the coil pipe in the condensation process can be efficiently taken away through evaporation of the circulating cooling water, and the heat transfer efficiency is high.
The condensation temperature of the conventional evaporation condensation type water chilling unit in the prior art is low, the heat exchange pipe diameter of the evaporation type condenser is relatively thick so as to facilitate liquid drainage, and the temperature of a water film on the surface of the heat exchanger, which is closer to the refrigerant outlet, is higher under the influence of the special structure of the evaporation type condenser, so that the supercooling degree of high-pressure liquid at the outlet of the evaporation type condenser is approximately zero. When the high-pressure saturated liquid from the liquid reservoir passes through the drying filter, the stop valve, the electromagnetic valve and the high-pressure liquid pipe, local resistance and on-way resistance cannot be avoided, so that the saturated liquid generates a flash evaporation phenomenon, and part of the saturated liquid is changed into saturated gas. Because the volume of the saturated gas is about 40 times of that of the saturated liquid, once a gas refrigerant carried in the high-pressure liquid enters the throttling device, the flow of the refrigerant is seriously influenced, so that the evaporation temperature of a unit is reduced, and the refrigerating capacity and the refrigerating energy efficiency are seriously attenuated; meanwhile, the flash evaporation gas can also cause unstable flow of the liquid refrigerant supplied to the evaporator from the throttling device, even intermittent liquid supply is generated, and great risk is generated on unit performance and compressor operation reliability, so that the unit stability is poor.
Prior art ZL201711443621.7, name: the evaporative condenser comprises a water circulation component, wherein the tail end of a water pipeline is provided with a main water pipe and an auxiliary water pipe, and when the coil is cooled, a plurality of auxiliary water pipes effectively cool each part of the coil through a plurality of auxiliary spray heads. Although the problem that the temperature of spray cooling water is higher and higher from top to bottom is solved, when the refrigerant flows out from the bottom of the heat exchanger, the temperature of a water film close to the surface of the heat exchanger at the refrigerant outlet is high, and the supercooling degree of the refrigerant at the outlet of the evaporative condenser is still low.
Disclosure of Invention
The invention aims to provide an efficient evaporative condenser with supercooling, which solves the technical problem that the high-pressure liquid refrigerant at a refrigerant outlet has too low supercooling degree and is easy to cause flash evaporation of saturated liquid refrigerant. The evaporative condenser of the invention fully utilizes the two heat exchangers which are independently and distributed in a staggered way to exchange heat and condense, thereby condensing the refrigerant into refrigerant liquid with certain supercooling degree, avoiding the insufficient liquid supply of the expansion valve, improving the evaporation temperature, the refrigerating capacity and the refrigerating energy efficiency of the unit and further ensuring the stable operation of the unit.
In order to achieve the above object, a first aspect of the present invention provides a super-cooling efficient evaporative condenser, which exchanges heat by using a certain amount of cooling water and a refrigerant, the condenser includes a body, an axial flow fan is disposed on the top of the body, the axial flow fan is communicated with the inside of the body, a spray pipe set is disposed below the axial flow fan in the body, a nozzle is disposed at the end of the spray pipe set, a water tank is disposed at the bottom of the body, the water tank is communicated with the spray pipe set through a pipeline, a circulating water pump is disposed in the pipeline to drive the circulation of the cooling water, the inner cavity of the body is transversely divided into a left area and a right area, the nozzle at the end of the spray pipe set is independently disposed in each area, a heat exchanger and a filler are disposed in each area, the heat exchanger and the filler are disposed up and down, the heat exchanger and the filler are sequentially interchangeable as required, each heat exchanger is connected in series, one end of the series heat exchanger is communicated with the refrigerant inlet disposed on the side wall of the fan, the other end of the series heat exchanger is communicated with the refrigerant outlet disposed on the side wall of the fan, the heat exchanger has a height difference and the projections in the vertical direction are not overlapped, the body is disposed with a plurality of the air inlet, the axial flow fan sequentially passes through the air inlet, and finally flows to the axial flow direction of the axial flow fan, thereby forming an air flow, and the air flow, thereby forming an air flow.
In addition, according to the above embodiment of the present invention, the following additional technical features may be provided:
in some embodiments of the present invention, specifically, a plurality of water eliminators are disposed in the body.
Specifically, the machine body is transversely divided into a left area and a right area, wherein a first heat exchanger and a filler II are sequentially arranged in one area from top to bottom, a filler I and a second heat exchanger are sequentially arranged in the other area from top to bottom, the two heat exchangers are connected in series, the other end of the first heat exchanger is communicated with a refrigerant inlet arranged on the side wall of the fan, and the other end of the second heat exchanger is communicated with a refrigerant outlet arranged on the side wall of the fan.
Specifically, the first heat exchanger and the second heat exchanger are preferably arranged on different sides of a vertical axis of the fan.
Specifically, the dehydrator is arranged below the axial flow fan and between two areas.
Specifically, a plurality of air inlets are formed around the axial flow fan at the top of the machine body, and a plurality of air inlets are formed in the side wall of the machine body
Specifically, the machine body above the first heat exchanger is provided with an air inlet, the machine body on the side surfaces of the second heat exchanger, the filler I and the filler II is also provided with an air inlet, and airflow enters the machine body from the air inlets through the operation of the axial flow fan, passes through the first heat exchanger, the second heat exchanger, the filler I and the filler II and finally flows to the axial flow fan, so that airflow direction is formed.
Specifically, the heat exchanger may be a coil type, a plate sheet type structure, or a combination thereof.
Specifically, the heat exchanger can be made of stainless steel, carbon steel, copper, aluminum and various alloy materials mainly made of the above materials.
Specifically, the water spray pipe groups in each region can share a circulating water pump, can also be independently provided with the circulating water pump, can share a water tank, and can also adopt an independent water tank.
The high-efficiency evaporative condenser with supercooling fully utilizes the two heat exchangers which are independently and distributed in a staggered mode to exchange heat and condense, so that a refrigerant is condensed into refrigerant liquid with a certain supercooling degree, the insufficient liquid supply of an expansion valve is avoided, the evaporation temperature, the refrigerating capacity and the refrigerating energy efficiency of a unit are improved, and the stable operation of the unit is further ensured.
Drawings
Fig. 1 is a three-dimensional schematic diagram of a supercooling-type efficient evaporative condenser of the present invention.
Fig. 2 is a schematic structural diagram of a supercooling-type efficient evaporative condenser of the present invention.
Wherein, 1-axial flow fan; 2-organism; 3-a water spraying pipe group; 4-a heat exchanger; 41-a first heat exchanger; 42-a second heat exchanger; 5-a filler; 51-filler I; 52-Filler II; 6-a nozzle; 7-air inlet; 8-a refrigerant inlet; 9-a refrigerant outlet; 10-a water tank; 11-a dehydrator; 12-circulating water pump.
Detailed Description
In the following detailed description of the embodiments of the present invention, it is to be understood that the terms "longitudinal," "lateral," "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and simplicity in description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated in a particular orientation, and thus, are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, e.g., two, three, etc., unless explicitly specified otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "connected," "communicating," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanical connection and electrical connection; can be directly connected or indirectly connected through an intermediate medium; there may be communication within two elements or an interaction of two elements unless otherwise expressly limited. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present invention, unless otherwise expressly stated or limited, a first feature "above", "below" or "on" a second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," or "above" a second feature may be directly on or obliquely above the second feature, or simply indicate that the first feature is at a higher level than the second feature. A first feature may be "under," "beneath," or "beneath" a second feature, and the first and second features may be in direct contact, or the first and second features may be in indirect contact via an intermediate. Also, a first feature "under," "beneath," or "beneath" a second feature may be directly under or obliquely below the second feature, or simply mean that the first feature is at a lesser level than the second feature.
In the description herein, it is understood that the description of the terms "one embodiment" or "a particular embodiment," etc., is intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in fig. 1, in one aspect of the present invention, the present invention provides a supercooling-type high-efficiency evaporative condenser that changes a temperature in a certain space by exchanging heat using a certain amount of cooling water and a refrigerant.
The supercooling type efficient evaporative condenser comprises a body 2, wherein an axial flow fan 1 is arranged at the top of the body 2, and the axial flow fan 1 is communicated with the inside of the body 2. A water spraying pipe group 3 is arranged below an axial flow fan 1 in a machine body 2, a nozzle 6 is arranged at the tail end of the water spraying pipe group 3, a water tank 10 is arranged at the bottom of the machine body 2, the water tank 10 at the bottom is communicated with the water spraying pipe group 3 at the top through a pipeline, and a circulating water pump 12 is arranged in the pipeline, so that cooling water can be pumped at a certain flow rate to circularly flow.
As shown in fig. 2, the internal space of the machine body 2 can be divided into at least a left region and a right region, the nozzles at the ends of the water spraying pipe groups 3 are independently arranged in each region, the spraying cooling water can be independently controlled according to specific requirements, and the water circulating pump 12 can be shared, the water circulating pump can be independently arranged, the water tank 10 can be shared, and the independent water tank can be adopted. And a heat exchanger 4 and a filler 5 are respectively arranged in each area, the heat exchanger 4 and the filler 5 are placed up and down, and the arrangement sequence can be adjusted according to requirements.
The heat exchanger 4 may be a coil type, a plate sheet type structure, or a combination of the above structures. The heat exchanger 4 can be made of stainless steel, carbon steel, copper, aluminum and various alloy materials mainly made of the above materials.
In a specific embodiment of the present invention, a first heat exchanger 41 and a filler II52 may be sequentially disposed in one region from top to bottom, a filler I51 and a second heat exchanger 42 are sequentially disposed in another region from top to bottom, the first heat exchanger 41 and the second heat exchanger 42 are connected in series, and there is a height difference between the first heat exchanger 41 and the second heat exchanger 42, and projections in a vertical direction do not overlap. One end of the first heat exchanger 41 is communicated with a refrigerant inlet 8 arranged on the side wall of the fan 1, and one end of the second heat exchanger 42 is communicated with a refrigerant outlet 9 arranged on the side wall of the fan 1. A certain space is formed between the two areas below the axial flow fan 1, and a plurality of water removers 11 can be arranged. The periphery of the axial flow fan 1 on the top of the machine body 2 can be provided with a plurality of air inlets 13, and the side wall of the machine body 2 can also be provided with a plurality of air inlets 13. Through the operation of the axial flow fan 1 on the top of the machine body 2, the airflow sequentially flows through the air inlet 13 and the interior of the machine body 2 and finally flows to the axial flow fan 1, so that an airflow direction is formed.
In a specific embodiment of the invention, the supercooling type efficient evaporative condenser comprises a machine body 2, wherein an axial flow fan 1 is arranged at the top of the machine body 2, and the axial flow fan 1 is communicated with the interior of the machine body 2. A water spraying pipe group 3 is arranged below an axial flow fan 1 in a machine body 2, a nozzle 6 is arranged at the tail end of the water spraying pipe group 3, a water tank 10 is arranged at the bottom of the machine body, the water tank 10 at the bottom is communicated with the water spraying pipe group 3 at the top through a pipeline, and a circulating water pump 12 is arranged in the pipeline, so that cooling water can be pumped at a certain flow rate to circularly flow. The machine body 2 is divided into a left area and a right area by taking the axial flow fan 1 as a center, and the nozzles 6 at the tail ends of the water spraying pipe groups 3 are independently arranged in the two areas and can independently control spraying of cooling water. The first heat exchanger 41 and the packing II52 are sequentially arranged in one area from top to bottom, the packing I51 and the second heat exchanger 42 are sequentially arranged in the other area from top to bottom, the first heat exchanger 41 is connected with the second heat exchanger 42 in series, and the first heat exchanger 41 is higher than the second heat exchanger 42 in the horizontal direction. One end of the first heat exchanger 41 is communicated with a refrigerant inlet 8 arranged on the side wall of the fan 1, and one end of the second heat exchanger 42 is communicated with a refrigerant outlet 9 arranged on the side wall of the fan 1. A certain space is formed between the two areas below the axial flow fan 1, and 2 water removers 11 are arranged. The machine body 2 above the first heat exchanger 41 is provided with an air inlet, the machine body 2 on the side of the second heat exchanger 42, the filler I51 and the filler II52 is also provided with an air inlet, and air flow enters the machine body 2 from each air inlet 13 through the operation of the axial flow fan 1 on the top of the machine body 2, passes through the first heat exchanger 41, the second heat exchanger 42, the filler I51 and the filler II52, passes through the dehydrator 11 and finally flows to the axial flow fan 1, so that the air flow direction is formed.
The specific operating conditions of the invention are described below: the circulating cooling water in the water tank 10 is uniformly sprayed on the top of the first heat exchanger 41 and the filler I51 through the nozzles 6 at the tail ends of the water spraying pipe groups 3 under the driving of the circulating water pump 12. High-temperature and high-pressure refrigerant discharged by the compressor enters the first heat exchanger 41 from the refrigerant inlet 8 to exchange heat with spray cooling water on the outer side of the heat exchanger and air driven by the axial flow fan 1, the refrigerant becomes a liquid state or a gas-liquid two-phase mixed state under saturated pressure after releasing heat and enters the second heat exchanger 42, part of water on the outer side of the first heat exchanger 41 is evaporated to take away heat, and part of circulating water which is not evaporated falls into the filler II52 and then falls into the water tank 10 after exchanging heat with the air entering from the air inlet 13 and cooling. Circulating water entering the filler I51 exchanges heat with low-temperature air entering the air inlet 13, the water drops to the outer surface of the second heat exchanger 42 after the water temperature is reduced, in the second heat exchanger 42, internal refrigerant exchanges heat with external low-temperature circulating water and air entering the air inlet 13, the internal refrigerant is condensed into liquid with a certain supercooling degree, and circulating water which cannot be evaporated outside the second heat exchanger 42 falls into the water tank 10 and continues to circulate through the driving of the water pump 12. The high-efficiency evaporative condenser with supercooling fully utilizes the two heat exchangers which are independently and distributed in a staggered mode to exchange heat and condense, so that a refrigerant is condensed into refrigerant liquid with a certain supercooling degree, the insufficient liquid supply of an expansion valve can be avoided, the evaporation temperature, the refrigerating capacity and the refrigerating energy efficiency of a unit are improved, and the stable operation of the unit is further ensured.
While embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be taken as limiting the invention. Various changes and modifications may be made to the invention without departing from the spirit and scope of the invention, and such changes and modifications are intended to be within the scope of the invention as claimed.

Claims (9)

1. The utility model provides a high-efficient evaporative condenser of supercooling type carries out the heat transfer through using a quantitative cooling water and refrigerant, the condenser includes the organism, and axial fan is established at the organism top, and axial fan and the inside intercommunication of organism lie in the organism axial fan below and be equipped with the water spray nest of tubes, and the nozzle is established to the water spray nest of tubes end, and the organism bottom is equipped with the water tank, through the pipeline with water tank and water spray nest of tubes intercommunication, establish circulating water pump in the pipeline in order to drive the circulation of cooling water, its characterized in that: the inner cavity of the machine body is transversely divided into a left area and a right area, nozzles at the tail ends of the water spraying pipe groups are independently arranged in the areas, a first heat exchanger and a filler II are sequentially arranged in one area from top to bottom, a filler I and a second heat exchanger are sequentially arranged in the other area from top to bottom, the two heat exchangers are connected in series, the other end of the first heat exchanger is communicated with a refrigerant inlet arranged on the side wall of the fan, the other end of the second heat exchanger is communicated with a refrigerant outlet arranged on the side wall of the fan, the first heat exchanger is higher than the second heat exchanger, and the projections of the two heat exchangers in the vertical direction are not overlapped; the machine body is provided with a plurality of air inlets, and airflow sequentially flows through the air inlets and the interior of the machine body and finally flows to the axial flow fan through the operation of the axial flow fan so as to form airflow direction; cooling water in the water tank is respectively sprayed on the top of the first heat exchanger and the top of the filler I through a nozzle under the driving of a circulating water pump; the refrigerant enters the upper part of the first heat exchanger from the refrigerant inlet, exchanges heat and flows to the lower part of the second heat exchanger, and then flows out from the refrigerant outlet.
2. A subcooling-type high-efficiency evaporative condenser, as recited in claim 1, wherein: a plurality of water removers are arranged in the machine body.
3. A subcooling-type high-efficiency evaporative condenser, as recited in claim 1, wherein: the first heat exchanger and the second heat exchanger are arranged on different sides with the axial flow fan as a vertical axis.
4. A subcooling-type high-efficiency evaporative condenser, as recited in claim 2, wherein: the dehydrator is arranged below the axial flow fan and between the two areas.
5. A subcooling-type high-efficiency evaporative condenser, as described in claim 1, wherein: the periphery of the axial flow fan at the top of the machine body is provided with a plurality of air inlets, and the side wall of the machine body is provided with a plurality of air inlets.
6. A subcooling-type high-efficiency evaporative condenser, as described in claim 5, wherein: the machine body above the first heat exchanger is provided with air inlets, the machine body on the side surfaces of the second heat exchanger, the filler I and the filler II is also provided with air inlets, and air flow enters the machine body from the air inlets through the operation of the axial flow fan, passes through the first heat exchanger, the second heat exchanger, the filler I and the filler II and finally flows to the axial flow fan, so that the air flow direction is formed.
7. A subcooling-type high-efficiency evaporative condenser, as described in claim 1, wherein: the two heat exchangers are selected from one or a combination of a plurality of coiled pipe type, plate pipe type and plate sheet type structures.
8. A subcooling-type high-efficiency evaporative condenser, as recited in claim 1, wherein: the two heat exchangers are made of various alloy materials mainly made of stainless steel, carbon steel, copper and aluminum.
9. A subcooling-type high-efficiency evaporative condenser, as recited in claim 1, wherein: the water spraying pipe groups in the left area and the right area share a circulating water pump or independently set a circulating water pump, share a water tank or adopt an independent water tank.
CN202110798220.3A 2021-07-15 2021-07-15 Supercooling type efficient evaporative condenser Active CN113587498B (en)

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CN113812838B (en) * 2021-11-05 2022-07-19 广东美芝制冷设备有限公司 cooking utensils
CN115900140A (en) * 2022-11-14 2023-04-04 沃冷(青岛)环境技术有限公司 Novel evaporative condenser
CN117968328A (en) * 2024-03-06 2024-05-03 苏州英维克温控技术有限公司 Chilled water equipment
CN120907352B (en) * 2025-10-09 2025-12-05 南京天源重工设备有限公司 Multistage heat exchange type efficient evaporative condenser

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