CN106286148B - A kind of wind-powered electricity generation final assembly method - Google Patents

A kind of wind-powered electricity generation final assembly method Download PDF

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Publication number
CN106286148B
CN106286148B CN201610742589.1A CN201610742589A CN106286148B CN 106286148 B CN106286148 B CN 106286148B CN 201610742589 A CN201610742589 A CN 201610742589A CN 106286148 B CN106286148 B CN 106286148B
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China
Prior art keywords
wind
electricity generation
powered electricity
complete machine
line
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CN201610742589.1A
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CN106286148A (en
Inventor
谭聪
谭凯
郝贞珍
周意普
周俐光
李智勇
袁坚
郭佳
蒙杰
杨少华
吕冠男
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CRRC Zhuzhou Institute Co Ltd
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CRRC Zhuzhou Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2230/00Manufacture
    • F05B2230/60Assembly methods
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/30Wind power
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of wind-powered electricity generation final assembly methods, include the following steps:S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, the process that extraction participates in assembly by independent parts;S2:Pre-install process step combinations:The all process steps of extraction are divided according to the product structure of wind-powered electricity generation complete machine or the fitting-type of process, combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem but the identical process of fitting-type obtains several auxiliary assembling lines;S3:The all process steps for being previously-completed each auxiliary assembling line form several subsystems;S4:Non-extracted process is combined to form main assembling line with each subsystem;S5:Complete all process steps of main assembling line.The present invention has the advantages that simplifying wind-powered electricity generation complete machine production line, reducing and produce on-line operation number, improve production efficiency.

Description

A kind of wind-powered electricity generation final assembly method
Technical field
The present invention relates to wind-powered electricity generation complete machine production method more particularly to a kind of wind-powered electricity generation final assembly methods.
Background technology
Wind-powered electricity generation machine product is complicated, parts type is various, and traditional technique is the form that part is passed through superposition Assembling process is completed, the entire production line is long, on-line operation personnel are more, relatively inefficient, and the part work of assembly Sequence is assembled in the production line can promote assembly difficulty, cause life cycle of the product long, low production efficiency.By taking cabin as an example, in the past Yaw system starts to assemble in rack, to main transmission, machine frame system, cabin accessory system, cabin electrical system, cabin profit The assembly such as cunning/fire-fighting system and engine room cover are completed, and need to take 8 days.The material allocation region occupied space of production line is big, part Operating personnel is crowded, and overhead traveling crane is wasted seriously using interference, waiting operation, and is very easy to be occurred by component abnormal thus shadow The normal operation for ringing whole production line, seriously reduces production efficiency.In face of wind-powered electricity generation industry keen competition environment, the life of product The production friendship phase is more and more urgent, and traditional from the beginning process that parts are attached to tail one by one does not adapt to wind-powered electricity generation complete machine The demand of manufacturing enterprise also becomes the technical bottleneck of wind-powered electricity generation complete machine manufacture.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of simplified wind-powered electricity generation complete machine production Line reduces production on-line operation number, improves the wind-powered electricity generation final assembly method of production efficiency.
In order to solve the above technical problems, the present invention uses following technical scheme:
A kind of wind-powered electricity generation final assembly method, includes the following steps:
S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is joined by independent parts With the process of assembly;
S2:Pre-install process step combinations:According to the product structure of wind-powered electricity generation complete machine or the fitting-type of process by all works of extraction Sequence is divided, combination belong to the same subsystem of wind-powered electricity generation complete machine parts assembly process and be not belonging to same subsystem but It is that the identical process of fitting-type obtains several auxiliary assembling lines;
S3:The all process steps for being previously-completed each auxiliary assembling line form several subsystems;
S4:Non-extracted process is combined to form main assembling line with each subsystem;
S5:Complete all process steps of main assembling line.
Compared with the prior art, the advantages of the present invention are as follows:Wind-powered electricity generation final assembly method disclosed by the invention, optimizes wind The assembly technology flow of electric complete machine strips down the process for participating in assembly by independent parts from main assembling line, And divided the process of stripping according to the fitting-type of process or the product structure feature of wind-powered electricity generation complete machine, it is included in different Assembling line is assisted, pre-assembled is carried out and forms several subsystems, assembling line can form modularization to each auxiliary, profession is turned into Then subsystem conclusion is become owner of assembling line again and completes assembly, simplified the main assembling line of wind-powered electricity generation complete machine, reduce by industry Main Assembling Production on-line operation number, improves production efficiency, by taking cabin as an example, test of many times shows dress using the present invention Assembly period can be foreshortened to three and half by method of completing the square by original eight days.
Description of the drawings
Fig. 1 is the principle schematic of wind-powered electricity generation final assembly method of the present invention.
Each label indicates in figure:1, main assembling line;2, assembling line is assisted.
Specific implementation mode
The present invention is described in further details below with reference to Figure of description and specific embodiment.
As shown in Figure 1, the wind-powered electricity generation final assembly method of the present embodiment, includes the following steps:
S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is joined by independent parts With the process of assembly;
S2:Pre-install process step combinations:According to the product structure of wind-powered electricity generation complete machine or the fitting-type of process by all works of extraction Sequence is divided, and combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem But the identical process of fitting-type obtains several auxiliary assembling lines 2;
S3:The all process steps for being previously-completed each auxiliary assembling line 2 form several subsystems;
S4:Non-extracted process is combined to form main assembling line 1 with each subsystem;
S5:Complete all process steps of main assembling line 1.
Wind-powered electricity generation final assembly method disclosed by the invention optimizes the assembly technology flow of wind-powered electricity generation complete machine, will be by independent The process that parts participate in assembly is stripped down from main assembling line 1, and according to the fitting-type of process or wind-powered electricity generation complete machine Product structure feature the process of stripping is divided, be included in different auxiliary assembling lines 2, if carry out pre-assembled formation Dry subsystem, it is each to assist assembling line 2 that form modularization, specialized operation, assembly then is become owner of into subsystem conclusion again Production line 1 completes assembly, simplifies the main assembling line 1 of wind-powered electricity generation complete machine, reduces operation number on main assembling line 1, Production efficiency is improved, by taking cabin as an example, test of many times shows that assembly method using the present invention can be by assembly period by original Foreshorten to three and half within eight days.
It is illustrated by taking the assembly of the cabin of certain type wind-powered electricity generation complete machine as an example:
The original machine cabin Assembling Production line procedures of the wind-powered electricity generation complete machine are as shown in table 1 below, include 51 procedures altogether.(wherein, wind-powered electricity generation Production process is defined as several processes by the assembling line of complete machine, according to actual job, if each process can be subdivided into again Dry work step, completes all work steps in each process, that is, completes the Assembling Production of product)
Table 1
Independent parts are participated in process or the work step extraction of assembly, as shown in table 2 below:
Table 2
Pre-install process step combinations:
The process extracted in table 2 is subjected to division combination according to wind-powered electricity generation machine product structure or homework type, obtains eight Assist assembling line 2, tool (for abridgment of table, auxiliary assembling line 2 is referred to as subordinate line) as shown in table 3 below:
Table 3
In eight subordinate lines, subordinate line five and six is according to fitting-type like combinations, and subordinate line one, two, three, four, seven and eight is It is combined according to the same subsystem for belonging to wind-powered electricity generation complete machine.
As shown in table 4 below, the main assembling line of the cabin of the type wind-powered electricity generation complete machine 1 is (for abridgment of table, main assembling line 1 Referred to as serve as theme) process be reduced to:
Table 4
Although the present invention has been disclosed as a preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above Technical solution of the present invention makes many possible changes and modifications, or is revised as the equivalent embodiment of equivalent variations.Therefore, every Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment, Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.

Claims (1)

1. a kind of wind-powered electricity generation final assembly method, it is characterised in that:Include the following steps:
S1:Pre-install process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is participated in filling by independent parts The process matched;
S2:Pre-install process step combinations:According to wind-powered electricity generation complete machine product structure or process fitting-type by all process steps of extraction into Row divides, and combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem but fills Several auxiliary assembling lines (2) are obtained with the identical process of type;
S3:The all process steps for being previously-completed each auxiliary assembling line (2) form several subsystems;
S4:It combines non-extracted process to form main assembling line (1) with each subsystem;
S5:Complete all process steps of main assembling line (1).
CN201610742589.1A 2016-08-26 2016-08-26 A kind of wind-powered electricity generation final assembly method Active CN106286148B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106743287A (en) * 2017-03-28 2017-05-31 广东统机器人智能股份有限公司 A kind of menu mode Automatic-feeding production equipment

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN101463804A (en) * 2007-12-21 2009-06-24 广东明阳风电技术有限公司 Assembly method for principal shaft and gearbox of large aerogenerator
CN101590592A (en) * 2009-06-23 2009-12-02 南通虹波风电设备有限公司 A kind of three-dimensional simulation assembly method for tower tube
CN201632974U (en) * 2010-02-10 2010-11-17 苏州特谱风能技术有限公司 Working platform system for wind generating set assembly
CN202155700U (en) * 2011-03-24 2012-03-07 华仪风能有限公司 Assembly production line for wind generating set

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20150024755A (en) * 2013-11-21 2015-03-09 이레엔지니어링(주) Sea pile approach method and system of wind turbine installation vessel

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101463804A (en) * 2007-12-21 2009-06-24 广东明阳风电技术有限公司 Assembly method for principal shaft and gearbox of large aerogenerator
CN101590592A (en) * 2009-06-23 2009-12-02 南通虹波风电设备有限公司 A kind of three-dimensional simulation assembly method for tower tube
CN201632974U (en) * 2010-02-10 2010-11-17 苏州特谱风能技术有限公司 Working platform system for wind generating set assembly
CN202155700U (en) * 2011-03-24 2012-03-07 华仪风能有限公司 Assembly production line for wind generating set

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