CN106286148B - A kind of wind-powered electricity generation final assembly method - Google Patents
A kind of wind-powered electricity generation final assembly method Download PDFInfo
- Publication number
- CN106286148B CN106286148B CN201610742589.1A CN201610742589A CN106286148B CN 106286148 B CN106286148 B CN 106286148B CN 201610742589 A CN201610742589 A CN 201610742589A CN 106286148 B CN106286148 B CN 106286148B
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- Prior art keywords
- wind
- electricity generation
- powered electricity
- complete machine
- line
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/60—Assembly methods
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/30—Wind power
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of wind-powered electricity generation final assembly methods, include the following steps:S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, the process that extraction participates in assembly by independent parts;S2:Pre-install process step combinations:The all process steps of extraction are divided according to the product structure of wind-powered electricity generation complete machine or the fitting-type of process, combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem but the identical process of fitting-type obtains several auxiliary assembling lines;S3:The all process steps for being previously-completed each auxiliary assembling line form several subsystems;S4:Non-extracted process is combined to form main assembling line with each subsystem;S5:Complete all process steps of main assembling line.The present invention has the advantages that simplifying wind-powered electricity generation complete machine production line, reducing and produce on-line operation number, improve production efficiency.
Description
Technical field
The present invention relates to wind-powered electricity generation complete machine production method more particularly to a kind of wind-powered electricity generation final assembly methods.
Background technology
Wind-powered electricity generation machine product is complicated, parts type is various, and traditional technique is the form that part is passed through superposition
Assembling process is completed, the entire production line is long, on-line operation personnel are more, relatively inefficient, and the part work of assembly
Sequence is assembled in the production line can promote assembly difficulty, cause life cycle of the product long, low production efficiency.By taking cabin as an example, in the past
Yaw system starts to assemble in rack, to main transmission, machine frame system, cabin accessory system, cabin electrical system, cabin profit
The assembly such as cunning/fire-fighting system and engine room cover are completed, and need to take 8 days.The material allocation region occupied space of production line is big, part
Operating personnel is crowded, and overhead traveling crane is wasted seriously using interference, waiting operation, and is very easy to be occurred by component abnormal thus shadow
The normal operation for ringing whole production line, seriously reduces production efficiency.In face of wind-powered electricity generation industry keen competition environment, the life of product
The production friendship phase is more and more urgent, and traditional from the beginning process that parts are attached to tail one by one does not adapt to wind-powered electricity generation complete machine
The demand of manufacturing enterprise also becomes the technical bottleneck of wind-powered electricity generation complete machine manufacture.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of simplified wind-powered electricity generation complete machine production
Line reduces production on-line operation number, improves the wind-powered electricity generation final assembly method of production efficiency.
In order to solve the above technical problems, the present invention uses following technical scheme:
A kind of wind-powered electricity generation final assembly method, includes the following steps:
S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is joined by independent parts
With the process of assembly;
S2:Pre-install process step combinations:According to the product structure of wind-powered electricity generation complete machine or the fitting-type of process by all works of extraction
Sequence is divided, combination belong to the same subsystem of wind-powered electricity generation complete machine parts assembly process and be not belonging to same subsystem but
It is that the identical process of fitting-type obtains several auxiliary assembling lines;
S3:The all process steps for being previously-completed each auxiliary assembling line form several subsystems;
S4:Non-extracted process is combined to form main assembling line with each subsystem;
S5:Complete all process steps of main assembling line.
Compared with the prior art, the advantages of the present invention are as follows:Wind-powered electricity generation final assembly method disclosed by the invention, optimizes wind
The assembly technology flow of electric complete machine strips down the process for participating in assembly by independent parts from main assembling line,
And divided the process of stripping according to the fitting-type of process or the product structure feature of wind-powered electricity generation complete machine, it is included in different
Assembling line is assisted, pre-assembled is carried out and forms several subsystems, assembling line can form modularization to each auxiliary, profession is turned into
Then subsystem conclusion is become owner of assembling line again and completes assembly, simplified the main assembling line of wind-powered electricity generation complete machine, reduce by industry
Main Assembling Production on-line operation number, improves production efficiency, by taking cabin as an example, test of many times shows dress using the present invention
Assembly period can be foreshortened to three and half by method of completing the square by original eight days.
Description of the drawings
Fig. 1 is the principle schematic of wind-powered electricity generation final assembly method of the present invention.
Each label indicates in figure:1, main assembling line;2, assembling line is assisted.
Specific implementation mode
The present invention is described in further details below with reference to Figure of description and specific embodiment.
As shown in Figure 1, the wind-powered electricity generation final assembly method of the present embodiment, includes the following steps:
S1, prepackage process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is joined by independent parts
With the process of assembly;
S2:Pre-install process step combinations:According to the product structure of wind-powered electricity generation complete machine or the fitting-type of process by all works of extraction
Sequence is divided, and combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem
But the identical process of fitting-type obtains several auxiliary assembling lines 2;
S3:The all process steps for being previously-completed each auxiliary assembling line 2 form several subsystems;
S4:Non-extracted process is combined to form main assembling line 1 with each subsystem;
S5:Complete all process steps of main assembling line 1.
Wind-powered electricity generation final assembly method disclosed by the invention optimizes the assembly technology flow of wind-powered electricity generation complete machine, will be by independent
The process that parts participate in assembly is stripped down from main assembling line 1, and according to the fitting-type of process or wind-powered electricity generation complete machine
Product structure feature the process of stripping is divided, be included in different auxiliary assembling lines 2, if carry out pre-assembled formation
Dry subsystem, it is each to assist assembling line 2 that form modularization, specialized operation, assembly then is become owner of into subsystem conclusion again
Production line 1 completes assembly, simplifies the main assembling line 1 of wind-powered electricity generation complete machine, reduces operation number on main assembling line 1,
Production efficiency is improved, by taking cabin as an example, test of many times shows that assembly method using the present invention can be by assembly period by original
Foreshorten to three and half within eight days.
It is illustrated by taking the assembly of the cabin of certain type wind-powered electricity generation complete machine as an example:
The original machine cabin Assembling Production line procedures of the wind-powered electricity generation complete machine are as shown in table 1 below, include 51 procedures altogether.(wherein, wind-powered electricity generation
Production process is defined as several processes by the assembling line of complete machine, according to actual job, if each process can be subdivided into again
Dry work step, completes all work steps in each process, that is, completes the Assembling Production of product)
Table 1
Independent parts are participated in process or the work step extraction of assembly, as shown in table 2 below:
Table 2
Pre-install process step combinations:
The process extracted in table 2 is subjected to division combination according to wind-powered electricity generation machine product structure or homework type, obtains eight
Assist assembling line 2, tool (for abridgment of table, auxiliary assembling line 2 is referred to as subordinate line) as shown in table 3 below:
Table 3
In eight subordinate lines, subordinate line five and six is according to fitting-type like combinations, and subordinate line one, two, three, four, seven and eight is
It is combined according to the same subsystem for belonging to wind-powered electricity generation complete machine.
As shown in table 4 below, the main assembling line of the cabin of the type wind-powered electricity generation complete machine 1 is (for abridgment of table, main assembling line 1
Referred to as serve as theme) process be reduced to:
Table 4
Although the present invention has been disclosed as a preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability
The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications, or is revised as the equivalent embodiment of equivalent variations.Therefore, every
Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment,
Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.
Claims (1)
1. a kind of wind-powered electricity generation final assembly method, it is characterised in that:Include the following steps:
S1:Pre-install process extraction:The assembling process of wind-powered electricity generation complete machine is divided into several processes, extraction is participated in filling by independent parts
The process matched;
S2:Pre-install process step combinations:According to wind-powered electricity generation complete machine product structure or process fitting-type by all process steps of extraction into
Row divides, and combination belongs to the assembly process of the parts of the same subsystem of wind-powered electricity generation complete machine and is not belonging to same subsystem but fills
Several auxiliary assembling lines (2) are obtained with the identical process of type;
S3:The all process steps for being previously-completed each auxiliary assembling line (2) form several subsystems;
S4:It combines non-extracted process to form main assembling line (1) with each subsystem;
S5:Complete all process steps of main assembling line (1).
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CN106743287A (en) * | 2017-03-28 | 2017-05-31 | 广东统机器人智能股份有限公司 | A kind of menu mode Automatic-feeding production equipment |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101463804A (en) * | 2007-12-21 | 2009-06-24 | 广东明阳风电技术有限公司 | Assembly method for principal shaft and gearbox of large aerogenerator |
CN101590592A (en) * | 2009-06-23 | 2009-12-02 | 南通虹波风电设备有限公司 | A kind of three-dimensional simulation assembly method for tower tube |
CN201632974U (en) * | 2010-02-10 | 2010-11-17 | 苏州特谱风能技术有限公司 | Working platform system for wind generating set assembly |
CN202155700U (en) * | 2011-03-24 | 2012-03-07 | 华仪风能有限公司 | Assembly production line for wind generating set |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20150024755A (en) * | 2013-11-21 | 2015-03-09 | 이레엔지니어링(주) | Sea pile approach method and system of wind turbine installation vessel |
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- 2016-08-26 CN CN201610742589.1A patent/CN106286148B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101463804A (en) * | 2007-12-21 | 2009-06-24 | 广东明阳风电技术有限公司 | Assembly method for principal shaft and gearbox of large aerogenerator |
CN101590592A (en) * | 2009-06-23 | 2009-12-02 | 南通虹波风电设备有限公司 | A kind of three-dimensional simulation assembly method for tower tube |
CN201632974U (en) * | 2010-02-10 | 2010-11-17 | 苏州特谱风能技术有限公司 | Working platform system for wind generating set assembly |
CN202155700U (en) * | 2011-03-24 | 2012-03-07 | 华仪风能有限公司 | Assembly production line for wind generating set |
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