CN202155700U - Assembly production line for wind generating set - Google Patents

Assembly production line for wind generating set Download PDF

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Publication number
CN202155700U
CN202155700U CN2011200805746U CN201120080574U CN202155700U CN 202155700 U CN202155700 U CN 202155700U CN 2011200805746 U CN2011200805746 U CN 2011200805746U CN 201120080574 U CN201120080574 U CN 201120080574U CN 202155700 U CN202155700 U CN 202155700U
Authority
CN
China
Prior art keywords
slideway
assembling
axle
flatcar
sides
Prior art date
Application number
CN2011200805746U
Other languages
Chinese (zh)
Inventor
徐光辉
王谊庆
赵崇高
张建新
崇高
薛勇
胡晨华
陈道荣
Original Assignee
华仪风能有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华仪风能有限公司 filed Critical 华仪风能有限公司
Priority to CN2011200805746U priority Critical patent/CN202155700U/en
Application granted granted Critical
Publication of CN202155700U publication Critical patent/CN202155700U/en

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Abstract

The utility model relates to an assembly production line for a wind generating set. The utility model provides the following technical scheme that the assembly production line for the wind generating set is characterized by comprising a slipway, a plurality of assembly stations and a plurality of assembly flat cars, wherein the plurality of assembly stations are respectively arranged at the two sides of the same slipway; the plurality of assembly flat cars slide along the slipway and run through the assembly stations for assembly; a test station and a conveying device are arranged among the plurality of assembly stations at the two sides of the slipway; the conveying device is used for delivering the wind generating set to the outside after the wind generating set is qualified through the test station; and the plurality of assembly flat cars at the two sides of the slipway slide in a staggered manner to the test station. With the adoption of the technical scheme, the assembly speed is increased, the assembly efficiency is improved, and the management is facilitated.

Description

The wind power generating set assembling line
Technical field
The utility model relates to a kind of wind power generating set assembling line.
Background technology
The wind generating set engine room assembly process is various, and each operation differs man-hour, is difficult to plan as a whole to produce.And the transhipment of unit mainly realizes through driving, not only having strengthened driving and having met, and reduced the equipment availability, reduced driving service life, can hinder the lifting of production efficiency inevitably.
Summary of the invention
To the deficiency that prior art exists, the utility model provides a kind of wind power generating set assembling line that improves assembling speed, efficient and convenient management.
For realizing above-mentioned purpose; The utility model provides following technical scheme: a kind of wind power generating set assembling line; It is characterized in that: include slideway, be in some assembly stations of same slideway both sides and some respectively along slideway slippage and some assembling flatcars of assembling by way of assembly station; Be provided with the test station between some assembly stations of slideway both sides and after testing the station pass the test, be delivered to outer transport, some assembling flatcars of slideway both sides interleaved respectively slide onto the test station.
Wherein, the slide rail that transport includes and slideway is vertical setting, be in the transhipment flatcar on the slide rail and be between the some assembly stations in slideway both sides and drive the hydraulic lifting mechanism of transhipment flatcar along the slide rail slippage.
Adopt technique scheme; Implement the assembling flatcar of assembling through some assembly stations and some approach slideways are set in the slideway both sides, the slippage simultaneously of the assembling flatcar of slideway both sides is when assembly station of assembling flatcar approach; The parts to be installed that then are in the assembling flatcar are implemented step assembling; Until walking to the assembly station of accomplishing assembling, the assembling flatcar interleaved of slideway both sides is delivered to the test station and implements test then, and the assembling flatcar that has product after the pass the test walks in the transhipment flatcar at transport place along slideway; And its conveying is dispatched from the factory by hydraulic lifting mechanism; Be provided with like this and improved assembling speed and efficient, saved installation time, and convenient management.
The utility model further is set to: hydraulic lifting mechanism includes and is opened in slide rail ground pre-buried chamber, below and is located at the hydraulic jack in the pre-buried chamber; Hydraulic jack include cylinder body, raising board and be in raising board and cylinder body between linkage post; Linkage post is connected through securing member with elevating ram, and the joining place of linkage post and raising board is arranged with the buffering positioning sleeve.
Wherein, The column cap that linkage post is connected with raising board is spherical; Raising board includes installation end and lifting end, and the end face of its installation end is provided with the spherical installing hole adaptive with the spherical column cap of linkage post, and the buffering positioning sleeve is sheathed on the linkage post and be to fit with the end face of raising board installation end and conflict; The sidewall in pre-buried chamber is provided with cat ladder.
Adopt technique scheme, through with pre-buried chamber is set on the ground, and hydraulic jack and hydraulic oil pipe all are located in the pre-buried chamber, can eliminate safe hidden trouble like this, and reduced and take up an area of face, convenient management; Being provided with of positioning sleeve of linkage post and raising board joining place buffering can be crossed the effect of raising board being played picking-up on the hydraulic jack, prevents that raising board from squinting in the lifting process, thereby improved the lifting precision.Linkage post is spherical with the column cap setting that is connected of raising board, and raising board is provided with spherical installing hole, can improves installation accuracy like this, and assembling is simple.The buffering positioning sleeve be located on the linkage post and with the end face of raising board installation end fit conflict be for the pressure that guarantees raising board straight down, prevent that it from squinting in the course of the work.
The utility model further is set to: the assembling flatcar includes the flatcar car body and is located at the some vehicle wheel components on the flatcar car body; Vehicle wheel component include with the flatcar car body be the scalable displacement mount pad, be set up on the mount pad and with mount pad be the connecting axle that is fixedly connected and with the wheel that connecting axle spins, be provided with the zanjon bearing between wheel and the connecting axle.
Wherein, Mount pad includes the axle bed of being located at the wheel both sides and being connected with connecting axle; The both sides of axle bed are respectively equipped with the displacement regulating part that axially is provided with along connecting axle; This displacement regulating part be located between wheel and the axle bed and the adjusting pad of fitting with axle bed, axle bed with respect to regulate pad fit an end other end place adjusting washer (disk) and locking connecting axle, regulate the clamping screw of pad, axle bed and adjusting washer (disk), described axle bed is to connect and fix with connecting axle and is connected; The two ends of said flatcar cross-car are provided with the draw-gear that cooperates with slideway.
Adopt technique scheme; Mount pad in the assembling flatcar vehicle wheel component is connected with the flatcar car body; And and scalable displacement between the flatcar car body, connecting axle is fixedly connected with mount pad, and wheel then is sheathed on the connecting axle and rotates around connecting axle voluntarily; The zanjon bearing that is provided with between wheel and the connecting axle is in order to reduce flatcar operation friction power to greatest extent, thereby makes the flatcar running more smooth; Regulate through the displacement between mount pad and the flatcar car body, can make to cooperate more smoothly between wheel and the track, prevent that wheel and track from departing from and flatcar is de-orbited, and eliminated potential safety hazard.
The utility model further is set to: the both sides of slideway are respectively equipped with four assembly stations.
Adopt technique scheme, it then is to manage for ease that the assembly station of slideway both sides is defined as four.
Below in conjunction with accompanying drawing the utility model is further described.
Description of drawings
Fig. 1 is the schematic flow sheet of the utility model embodiment;
Fig. 2 is the structural representation of hydraulic lifting mechanism among the utility model embodiment;
Fig. 3 is the A-A profile of Fig. 2;
Fig. 4 is the structural representation of hydraulic jack among the utility model embodiment;
Fig. 5 is the structural representation of assembling flatcar among the utility model embodiment;
Fig. 6 is the structural representation of vehicle wheel component among the utility model embodiment.
The specific embodiment
Like Fig. 1-a kind of wind power generating set assembling line shown in Figure 6; Include slideway 1, be in some assembly stations 11 of same slideway 1 both sides and some respectively along slideway 1 slippage and some assembling flatcars 2 of assembling by way of assembly station 11; Be provided with test station 12 between some assembly stations 11 of slideway 1 both sides and after testing station 12 pass the tests, be delivered to outer transport 3, some assembling flatcars 2 of slideway 1 both sides interleaved respectively slide onto test station 12.Slideway 1 is a track, the slide rail 31 that transport 3 includes and slideway 1 is vertical setting, is in the transhipment flatcar 32 on the slide rail 31 and is between the some assembly stations 11 in slideway 1 both sides and drives the hydraulic lifting mechanism 33 of transhipment flatcar 32 along slide rail 31 slippages.Slideway 1 both sides among the utility model embodiment are distributed with four assembly stations 11; Certainly; Also can be five perhaps more, the quantity of concrete assembly station 11 can be decided according to design, and each assembly station 11 place is provided with robot device or the boom hoisting that is used to assemble accordingly on the slideway 1.Such scheme is implemented the assembling flatcar 2 of assembling through some assembly stations 11 and some approach slideways 1 are set in slideway 1 both sides; Assembling flatcar 2 slippages simultaneously of slideway 1 both sides; When assembly station 11 of assembling flatcar 2 approach; The parts to be installed that then are in the assembling flatcar 2 are implemented step assembling, and until walking to the assembly station 11 of accomplishing assembling, assembling flatcar 2 interleaved of slideway 1 both sides are delivered to test station 12 and implement test then; The assembling flatcar 2 that has product after the pass the test walks in the transhipment flatcar 32 at transport 3 places along slideway 1, and by hydraulic lifting mechanism 33 its conveying is dispatched from the factory; Treat will assemble again behind the product export flatcar 2 and turn back to the assembling of implementing next time on the slideway 1, be provided with like this and improved assembling speed and efficient, saved installation time, and convenient management.
Like Fig. 2, Fig. 3, shown in Figure 4; In the utility model embodiment; Be revealed in existing potential safety hazard on the ground in order to reduce floor space and to eliminate hydraulic lifting mechanism 33; Hydraulic lifting mechanism 33 includes and is opened in ground pre-buried chamber 34, slide rail 31 belows and is located at the hydraulic jack 35 in the pre-buried chamber 34, and the staff is to the maintenance and the management of hydraulic lifting mechanism 33 for ease, and the sidewall in pre-buried chamber 34 is provided with and supplies the staff to enter into the cat ladder 341 in the pre-buried chamber 34; In the utility model embodiment, hydraulic jack 35 include cylinder body 351, raising board 352 and be in raising board 352 and cylinder body 351 between linkage post 353, linkage post 353 is connected through flanged plate 354 and trip bolt 355 with raising board 352; And the column cap 3531 that linkage post 353 is connected with raising board 352 is spherical; Raising board 352 includes installation end 3521 and lifting end 3522; The end face of its installation end 3521 is provided with the spherical installing hole 3523 adaptive with the spherical column cap of linkage post 353 3531; Setting can be dwindled the installation accuracy between raising board 352 and the linkage post 353 like this; Linkage post 353 is arranged with buffering positioning sleeve 36 with the joining place of raising board 352, and buffering positioning sleeve 36 is sheathed on the linkage post 353 and is to fit with the end face of raising board 352 installation ends 3531 and conflicts.Being provided with of positioning sleeve 36 of buffering can be crossed the effect of raising board 352 being played picking-up, prevents that raising board 352 from squinting in the lifting process, thereby improved the lifting precision.On need explaining, buffering positioning sleeve 36 is the plasticity cover of ring-type.
As shown in Figure 5, in the utility model embodiment, assembling flatcar 2 includes flatcar car body 21 and is located at the some vehicle wheel components 22 on the flatcar car body 21; Vehicle wheel component 22 include with flatcar car body 21 be the scalable displacement mount pad 23, be set up on the mount pad 23 and with mount pad 23 be the connecting axle 24 that is fixedly connected and with the wheel 25 that connecting axle 24 spins, be provided with zanjon bearing 26 between wheel 25 and the connecting axle 24.In the such scheme, flatcar car body 21 is used in and is used to carry the wind-driven generator that is assembling in the wind power generating set assembling line, and it moves then through the enforcement that cooperates between the vehicle wheel component 22 on the flatcar car body 21 and the slideway 1; And the mount pad in the vehicle wheel component 22 23 is connected with flatcar car body 21; And and scalable displacement between the flatcar car body 21; Connecting axle 24 is fixedly connected with mount pad 23; 25 of wheels are sheathed on the connecting axle 24 voluntarily around connecting axle 24 rotations, and the zanjon bearing 26 that is provided with between wheel 25 and the connecting axle 24 is in order to reduce flatcar operation friction power to greatest extent, thereby it is more smooth that flatcar is turned round; Regulate through the displacement between mount pad 23 and the flatcar car body 21, can make to cooperate more smoothly between wheel 25 and the slideway 1, prevent that wheel 25 and slideway 1 from departing from and make flatcar disengaging slideway, eliminated potential safety hazard.And when guaranteeing that flatcar need be parked in slideway 1 under particular state; Flatcar car body 21 horizontal two ends are respectively equipped with the haulage gear 27 that its location is stopped, and the potential safety hazard that moves voluntarily when flatcar car body 21 is in positioning states and exist has been eliminated in being provided with of this haulage gear 27.Above-mentioned mount pad 23 includes the axle bed of being located at wheel 25 both sides and being connected with connecting axle 24; The both sides of axle bed are respectively equipped with the displacement regulating part 28 that axially is provided with along connecting axle 24; This displacement regulating part 28 for the adjusting pad of being located between wheel 25 and the axle bed and fit with axle bed 281, axle bed with respect to regulate the fit adjusting washer (disk) 282 and the locking connecting axle 283 at other end place of an end of pad 281, axle bed is to connect and fix with connecting axle 24 and is connected.
The utility model optimizes specific assembling flatcar 2 and hydraulic lifting mechanism 33, and its assembling line all increases for assembling speed, effect.

Claims (7)

1. wind power generating set assembling line; It is characterized in that: include slideway, be in some assembly stations of same slideway both sides and some respectively along slideway slippage and some assembling flatcars of assembling by way of assembly station; Be provided with the test station between some assembly stations of slideway both sides and after testing the station pass the test, be delivered to outer transport, some assembling flatcars of slideway both sides interleaved respectively slide onto the test station.
2. wind power generating set assembling line according to claim 1; It is characterized in that: described slideway is a track, the slide rail that described transport includes and slideway is vertical setting, is in the transhipment flatcar on the slide rail and is between the some assembly stations in slideway both sides and drives the hydraulic lifting mechanism of transhipment flatcar along the slide rail slippage.
3. wind power generating set assembling line according to claim 2; It is characterized in that: described hydraulic lifting mechanism includes and is opened in slide rail ground pre-buried chamber, below and is located at the hydraulic jack in the pre-buried chamber; Hydraulic jack include cylinder body, raising board and be in raising board and cylinder body between linkage post; Linkage post is connected through securing member with elevating ram, and the joining place of linkage post and raising board is arranged with the buffering positioning sleeve.
4. wind power generating set assembling line according to claim 3; It is characterized in that: the column cap that described linkage post is connected with raising board is spherical; Raising board includes installation end and lifting end; The end face of its installation end is provided with the spherical installing hole adaptive with the spherical column cap of linkage post, and the buffering positioning sleeve is sheathed on the linkage post and be to fit with the end face of raising board installation end and conflict; The sidewall in pre-buried chamber is provided with cat ladder.
5. according to claim 1 or 2 or 3 or 4 described wind power generating set assembling lines, it is characterized in that: described assembling flatcar includes the flatcar car body and is located at the some vehicle wheel components on the flatcar car body; Vehicle wheel component include with the flatcar car body be the scalable displacement mount pad, be set up on the mount pad and with mount pad be the connecting axle that is fixedly connected and with the wheel that connecting axle spins, be provided with the zanjon bearing between wheel and the connecting axle.
6. wind power generating set assembling line according to claim 4; It is characterized in that: described mount pad includes the axle bed of being located at the wheel both sides and being connected with connecting axle; The both sides of axle bed are respectively equipped with the displacement regulating part that axially is provided with along connecting axle; This displacement regulating part be located between wheel and the axle bed and the adjusting pad of fitting with axle bed, axle bed with respect to regulate pad fit an end other end place adjusting washer (disk) and locking connecting axle, regulate the clamping screw of pad, axle bed and adjusting washer (disk), described axle bed is to connect and fix with connecting axle and is connected; The two ends of said flatcar cross-car are provided with the draw-gear that cooperates with slideway.
7. according to claim 1 or 2 or 3 or 4 described wind power generating set assembling lines, it is characterized in that: the both sides of described slideway are respectively equipped with four assembly stations.
CN2011200805746U 2011-03-24 2011-03-24 Assembly production line for wind generating set CN202155700U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200805746U CN202155700U (en) 2011-03-24 2011-03-24 Assembly production line for wind generating set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200805746U CN202155700U (en) 2011-03-24 2011-03-24 Assembly production line for wind generating set

Publications (1)

Publication Number Publication Date
CN202155700U true CN202155700U (en) 2012-03-07

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CN2011200805746U CN202155700U (en) 2011-03-24 2011-03-24 Assembly production line for wind generating set

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615503A (en) * 2012-04-17 2012-08-01 成都佳士科技有限公司 Speed-increasing box assembling line
CN102962364A (en) * 2012-11-22 2013-03-13 湖州久城机电科技有限公司 Automatic pressing rivet line for motor assembly
CN103212983A (en) * 2013-05-08 2013-07-24 南车戚墅堰机车有限公司 Preassembling method of diesel generating set of internal combustion locomotive and preassembling positioning device used by same
CN103433739A (en) * 2013-07-19 2013-12-11 燕山大学 Method for assembling hydrocylinder by automatic production line
CN106286148A (en) * 2016-08-26 2017-01-04 中车株洲电力机车研究所有限公司 A kind of wind-powered electricity generation final assembly method
CN108333459A (en) * 2015-09-08 2018-07-27 浙江联宜电机有限公司 Motor operating test assembly line
CN108673086A (en) * 2018-06-18 2018-10-19 南京高传电机制造有限公司 A kind of wind-driven generator assembly line

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615503A (en) * 2012-04-17 2012-08-01 成都佳士科技有限公司 Speed-increasing box assembling line
CN102962364A (en) * 2012-11-22 2013-03-13 湖州久城机电科技有限公司 Automatic pressing rivet line for motor assembly
CN103212983A (en) * 2013-05-08 2013-07-24 南车戚墅堰机车有限公司 Preassembling method of diesel generating set of internal combustion locomotive and preassembling positioning device used by same
CN103212983B (en) * 2013-05-08 2015-07-15 南车戚墅堰机车有限公司 Preassembling method of diesel generating set of internal combustion locomotive and preassembling positioning device used by same
CN103433739A (en) * 2013-07-19 2013-12-11 燕山大学 Method for assembling hydrocylinder by automatic production line
CN103433739B (en) * 2013-07-19 2015-07-22 燕山大学 Method for assembling hydrocylinder by automatic production line
CN108333459A (en) * 2015-09-08 2018-07-27 浙江联宜电机有限公司 Motor operating test assembly line
CN108333459B (en) * 2015-09-08 2020-03-24 浙江联宜电机有限公司 Motor operation test assembly line
CN106286148A (en) * 2016-08-26 2017-01-04 中车株洲电力机车研究所有限公司 A kind of wind-powered electricity generation final assembly method
CN106286148B (en) * 2016-08-26 2018-09-18 中车株洲电力机车研究所有限公司 A kind of wind-powered electricity generation final assembly method
CN108673086A (en) * 2018-06-18 2018-10-19 南京高传电机制造有限公司 A kind of wind-driven generator assembly line

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CX01 Expiry of patent term

Granted publication date: 20120307